101342-0340 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1013420340 5897354530

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101342-0340 1013420340

ISUZU 5897354530 5897354530

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Cross reference number

ZEXEL 101342-0340 1013420340

ISUZU 5897354530 5897354530

Zexel num

Bosch num

Firm num

Name

101342-0340
101342-0341

5897354530 ISUZU

INJECTION-PUMP ASSEMBLY
3AB1 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-2

Pre-stroke mm 1.95 1.9 2

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5

Injection quantity adjustment

Adjusting point A

Rack position 12.2

Pump speed r/min 850 850 850

Average injection quantity mm3/st. 39 37.9 40.1

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 11.9

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 42.3 40.8 43.8

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 8.5+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 9 7.7 10.3

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_04

Adjusting point D

Rack position -

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 66.3 66.3

Fixing the lever *

Remarks
Excess fuel for starting.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=15
----------

Speed control lever angle

F:Full speed I:Idle (1)Cancel spring dead point (2)Stopper bolt setting
----------

----------
a=(10deg) b=28deg+-5deg c=32deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'Z' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(120deg)

Information:

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
The following changes are adaptable to the products within the listed serial numbers, and are effective with all products after the listed serial numbers.The improvement has been made to the 456-3493 Fuel Injector Gp, 456-3509 Fuel Injector Gp, and 460-8213 Fuel Injector Gp.This change is effective for the engine serial numbers listed in Table 1.
Table 1
Part Number Effective Serial Number
456-3493 S/N:MYE13870-UP
456-3509 S/N:SYE33275-UP
460-8213 S/N:WYE2009-UP