101342-0160 ZEXEL 9 400 619 580 BOSCH INJECTION-PUMP ASSEMBLY 9400619580 1013420160 5156004933

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 619 580 9400619580

ZEXEL 101342-0160 1013420160

ISUZU 5156004933 5156004933

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Buy INJECTION-PUMP ASSEMBLY 101342-0160 zexel genuine, new aftermarket engine parts with delivery

Service parts 101342-0160 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101034-9031

3. GOVERNOR 105410-1380

4. SUPPLY PUMP 105220-4212

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156635-0620

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105151-1350

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105081-3030

14. NOZZLE

105000-1080

15. NOZZLE SET

Include in #1:

101342-0160 as INJECTION-PUMP ASSEMBLY

101601-5952 as _

Cross reference number

BOSCH 9 400 619 580 9400619580

ZEXEL 101342-0160 1013420160

ISUZU 5156004933 5156004933

Zexel num

Bosch num

Firm num

Name

101342-0160

9 400 619 580

5156004933 ISUZU

INJECTION-PUMP ASSEMBLY
3AB1 * K 14BA PE1A,2A,3A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-2

Pre-stroke mm 1.95 1.9 2

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5

Injection quantity adjustment

Adjusting point A

Rack position 12

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 39.6 38.8 40.4

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.4+-0.5

Pump speed r/min 475 475 475

Average injection quantity mm3/st. 8 7 9

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Beginning of idle sub spring operation: L1
----------
K=5 L1=7.2-0.2mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Pump speed = aa (2)Pump speed = bb (3)Pump speed cc
----------
aa=900r/min bb=750r/min cc=475r/min
----------
a=3.5deg+-5deg b=3.5deg+-5deg c=19.5deg+-5deg

Information:

Lubricate, Oil - To apply a material to a surface to reduce
Pry - To raise, move or open with a lever.
Remove - To take off.
Route - To install a harness, hose, or wire along a specific course or layout along or through a product, to direct along a predefined path.
Special Tool - To work with a nonstandard device.
Tighten - To make nearer to fully stretched, without slack, to apply tension or torque.Torque Specifications
Refer to Torque Specifications, SENR3130 for the most up-to-date torque specifications for standard fasteners.Tooling Required
The table below contains the tooling needed for this procedure.
Table 39
Item Qty Part Number Part Name Illustration (Substep) Location
T1 1 5F-4764 Pry Bar Illustration 6 (1) Fuel Injector Removal
Illustration 2 g06285426
Illustration 3 g06285429
Illustration 4 g06285477
Illustration 5 g06285492
Illustration 6 g06285497Fuel Injector Installation
Illustration 7 g06285503
Illustration 8 g06285515
Illustration 9 g06285527
Illustration 10 g06285536
Refer to the appropriate Testing and Adjusting manual to check or reset the engine valve lash.
Illustration 11 g06285542Reference Section