Information injection-pump assembly
ZEXEL
101342-0000
1013420000
ISUZU
9812021611
9812021611
Rating:
Service parts 101342-0000 INJECTION-PUMP ASSEMBLY:
1.
_
2.
FUEL INJECTION PUMP
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
11.8(120)
15.
NOZZLE SET
Cross reference number
ZEXEL
101342-0000
1013420000
ISUZU
9812021611
9812021611
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle
105000-1080
Bosch type code
DN0SD211
Nozzle holder
105081-3030
Opening pressure
MPa
11.8
Opening pressure
kgf/cm2
120
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-3-2
Pre-stroke
mm
1.95
1.9
2
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Injection quantity adjustment
Adjusting point
A
Rack position
12
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
42
41.2
42.8
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
8
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
12
10.8
13.2
Max. variation between cylinders
%
0
-4
4
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
12
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
43
39.8
46.2
Max. variation between cylinders
%
0
-3
3
Fixing the rack
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
8+-0.5
Pump speed
r/min
475
475
475
Average injection quantity
mm3/st.
8
7
9
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Beginning of idle sub spring operation: L1
----------
L1=7.8-0.2mm
----------
----------
L1=7.8-0.2mm
----------
Speed control lever angle
(1)Pump speed = aa
(2)Pump speed = bb
(3)Pump speed cc
----------
aa=900r/min bb=750r/min cc=475r/min
----------
a=(3.5deg) b=(3.5deg) c=(16deg)
----------
aa=900r/min bb=750r/min cc=475r/min
----------
a=(3.5deg) b=(3.5deg) c=(16deg)
Timing setting
(1)Pump vertical direction
(2)Positions of coupling's threaded installation holes at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=18deg
----------
a=(130deg)
----------
aa=18deg
----------
a=(130deg)
Information:
Introduction
The problem that is identified below does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.Problem
There have been some instances of issues with the following fuel injection pumps:
Table 1
Part Number Description
295-0435 Fuel Injection Pump Gp
348-6930 Pump
415-4313 Pump
420-4524 Fuel Injection Pump
422-5257 Fuel Injection Pump
443-3226 Fuel Injection Pump The issue may be reported as low engine power or the high idle speed may be inconsistent. Most issues have been reported below 200–300 hours of service.Solution
Note: Do not attempt to adjust the fuel pump or repair the fuel pump.Install a replacement fuel pump of the same part number. Refer to Disassembly and Assembly, Fuel Injection Pump - Remove and Disassembly and Assembly, Fuel Injection Pump - Install for the correct procedure.Retain the removed fuel pump for 30 days. The fuel pump will be requested for return using the Send It Back (SIB) process.
The problem that is identified below does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.Problem
There have been some instances of issues with the following fuel injection pumps:
Table 1
Part Number Description
295-0435 Fuel Injection Pump Gp
348-6930 Pump
415-4313 Pump
420-4524 Fuel Injection Pump
422-5257 Fuel Injection Pump
443-3226 Fuel Injection Pump The issue may be reported as low engine power or the high idle speed may be inconsistent. Most issues have been reported below 200–300 hours of service.Solution
Note: Do not attempt to adjust the fuel pump or repair the fuel pump.Install a replacement fuel pump of the same part number. Refer to Disassembly and Assembly, Fuel Injection Pump - Remove and Disassembly and Assembly, Fuel Injection Pump - Install for the correct procedure.Retain the removed fuel pump for 30 days. The fuel pump will be requested for return using the Send It Back (SIB) process.