105866-4390 ZEXEL F 019 Z2E 455 BOSCH HYDRAULIC GOVERNOR f019z2e455 1058664390


 

Information hydraulic governor

BOSCH F 019 Z2E 455 f019z2e455
ZEXEL 105866-4390 1058664390
105866-4390 HYDRAULIC GOVERNOR
Rating:
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Components :

0. INJECTION-PUMP ASSEMBLY 105866-4390
1. _
2. FUEL INJECTION PUMP
3. NUMBER PLATE
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY
8. Nozzle and Holder
9. Open Pre:MPa(Kqf/cm2)
10. NOZZLE-HOLDER
11. NOZZLE

Scheme ###:

1. [1] 158502-0420 BASE
2. [1] 029811-8000 BEARING PLATE
3. [1] 158528-0900 PACKING RING
7. [1] 158131-0100 GEAR SHAFT
10. [1] 158028-0000 O-RING
11. [1] 158507-1920 DIAPHRAGM HOUSING
13. [1] 158621-0800 SLEEVE
18. [1] 158699-0621 COMPENSATOR ASSY
18/1. [1] 158610-1101 POWER PISTON
18/3. [1] 158654-0800 COILED SPRING
18/4. [1] 158614-0700 STOP PIN
18/5. [1] 158612-0500 PLAIN WASHER
18/6. [1] 158654-0900 COILED SPRING
18/7. [1] 016110-1220 LOCKING WASHER
18/8. [1] 158612-0401 BUSHING
18/9. [2] 016550-2310 O-RING
18/10. [1] 158615-0500 PUMP PLUNGER
18/11. [1] 025620-1410 SPRING PIN
35. [3] 029330-6070 GASKET
36. [3] 010206-2520 HEX-SOCKET-HEAD CAP SCREW
50. [1] 158600-1020 FLYWEIGHT ASSEMBLY
51. [1] 158106-0100 PLAIN WASHER
52. [1] 029811-0000 BEARING PLATE
53. [1] 158620-1220 PILOT VALVE
60. [2] 158220-0000 GUIDE LEVER
61. [2] 158736-0200 BEARING PIN
62. [4] 025520-1510 SPLIT PIN
70. [1] 158730-0220 TERMINAL ARM
70/1. [1] 158230-0020 TERMINAL ARM
70/2. [1] 158315-0200 TERMINAL SHAFT
70/3. [1] 158315-0200 TERMINAL SHAFT
70/4. [2] 158736-0100 TAPER PIN
70/5. [2] 011006-0620 SET OF NUTS
70/6. [1] 158214-0020 SPEED DROOP ADJUSTER
70/7. [1] 014020-5120 PLAIN WASHER
70/8. [1] 029320-5030 TAB WASHER
70/9. [1] 010535-1220 FLAT-HEAD SCREW
85. [1] 158814-0900 SPEED CONTROL SHAFT
86. [2] 158823-0300 BUSHING
86. [2] 158823-0300 BUSHING
87. [1] 158322-0200 COILED SPRING
88. [1] 158710-0400 STRAP
89. [1] 029404-5010 BEARING PIN
95. [1] 158211-0100 STRAP
96. [2] 158653-0100 WIRE
104. [1] 158017-0900 GASKET
105. [1] 158964-3420 PNEUMATIC CONTROLLER
105/1. [1] 158562-4600 COVER
105/2. [1] 158910-0200 CYLINDER
105/3. [3] 029050-6090 FLAT-HEAD SCREW
105/4. [1] 014110-6440 LOCKING WASHER
105/5. [1] 158416-0000 FLAT-HEAD SCREW
105/6. [1] 158915-0700 UNION NUT
105/7. [1] 158918-0000 PLAIN WASHER D30&10.8T1.00
105/8/1. [1] 158412-0100 COILED SPRING K1.0
105/8/1. [1] 158412-0200 COILED SPRING K2.0
105/8/1. [1] 158412-0300 COILED SPRING K3.0
105/8/1. [1] 158412-0400 COILED SPRING K4.0
105/8/1. [1] 158412-0500 COILED SPRING K5.0
105/8/1. [1] 158912-1800 COILED SPRING K3.4
105/8/1. [1] 158912-1900 COILED SPRING K2.5
105/8/1. [1] 158912-3300 COILED SPRING K4.5
105/9/1. [1] 158412-0000 COILED SPRING K7.0
105/9/1. [1] 158912-0500 COILED SPRING K4.9
105/9/1. [1] 158912-0600 COILED SPRING K5.1
105/9/1. [1] 158912-0700 COILED SPRING K5.2
105/9/1. [1] 158912-1100 COILED SPRING K4.8
105/9/1. [1] 158912-1200 COILED SPRING K5.4
105/9/1. [1] 158912-2300 COILED SPRING K6.8
105/9/1. [1] 158912-2400 COILED SPRING K7.0
105/9/1. [1] 158912-2500 COILED SPRING K7.3
105/9/1. [1] 158912-2600 COILED SPRING K7.4
105/10. [1] 158918-0000 PLAIN WASHER D30&10.8T1.00
105/11. [1] 158413-0001 STOP PIN
105/12. [1] 158414-0000 PUMP PLUNGER
105/13. [1] 158414-0100 DIAPHRAGM
105/14. [1] 158414-0200 PLATE
105/15. [1] 013020-6040 UNION NUT M6P1H5
105/16. [1] 158910-0300 CAP
105/17. [1] 158915-1000 FLAT-HEAD SCREW
105/18. [1] 029630-9050 O-RING
105/19. [1] 158567-1500 WING NUT
105/21. [1] 158904-2020 ROUND NUT
105/22. [1] 158916-0000 SET OF NUTS
105/23. [2] 029050-6220 FLAT-HEAD SCREW
105/24. [2] 029320-6010 LOCKING WASHER
105/25. [2] 158909-0200 BLEEDER SCREW
105/26. [1] 027114-1040 INLET UNION
105/27. [2] 029331-4120 GASKET D18&14.2T1.5
105/28. [1] 027414-2640 EYE BOLT
105/30. [1] 013020-6040 UNION NUT M6P1H5
105/31. [1] 158567-1200 SET OF NUTS
105/35. [1] 026512-1640 GASKET D15.9&12.2T1
105/36. [1] 158066-0000 BLEEDER SCREW
106. [4] 029010-6350 BLEEDER SCREW M6P1.0L22
118. [1] 158527-0200 NEEDLE VALVE
119. [1] 016500-0710 O-RING
123. [2] 026512-1640 GASKET D15.9&12.2T1
123. [2] 026512-1640 GASKET D15.9&12.2T1
124. [2] 029111-2070 CAPSULE M12P1.5L10
124. [2] 029111-2070 CAPSULE M12P1.5L10
130. [1] 029331-8040 GASKET
131. [1] 158660-0320 CONTROL VALVE
135. [1] 158515-0900 INDICATOR PLATE
137. [1] 158515-1000 INDICATOR PLATE
140. [1] 158820-0620 POINTER
142. [1] 158820-0620 POINTER
158. [1] 015040-0880 BEARING PIN
163. [1] 010210-1420 HEX-SOCKET-HEAD CAP SCREW
164. [1] 026510-1340 GASKET D13.4&10.2T1
190. [1] 158017-1000 GASKET
200. [1] 158599-7320 SPARE PART

Include in #2:

105866-4390 as INJECTION-PUMP ASSEMBLY

Cross reference number

Zexel num
Bosch num
Firm num
Name
105866-4390 
F 019 Z2E 455 
RHD10-PC 
   
HYDRAULIC GOVERNOR
K




Information:

6. No or poor response to throttle
Active Diagnostic Codes: Troubleshoot any active diagnostic codes. ECM: Verify that ECM has completed its start-up self-checks and is out of cold mode. Throttle Position Signal: Check electrical connectors and wiring. Supply voltage to sensor should be between 22 and 27 V DC. Rack Controls: Check electrical connectors and wiring from ECM to rack position sensor and to rack BTM. Measure the signal output to the ECM. Also check for binding of servo or rack.7. Low power/Engine speed (rpm) restricted
Fuel Supply: Check for empty fuel tank, plugged fuel tank connections, obstructed or kinked fuel suction lines, plugged fuel filter, air in fuel system or kinked, leaking or broken fuel lines. Inlet Air System: Check for plugged air filter, aftercooler restrictions, aftercooler leaks, high inlet air temperature. Inspect all gaskets and piping for leaks. Exhaust System: Check for any restrictions. Fuel Injection Nozzle/Pump: If the engine is misfiring or engine speed (rpm) is restricted, run the engine at the speed where the problem is most pronounced. Momentarily loosen the fuel line nut on the injection pump to "cut out" that cylinder. Check each cylinder in this manner. If one is found where loosening makes no difference in irregular operation, the pump and nozzle for that cylinder should be inspected for damage, wear and proper operation. Inspect components for leaks and replace as needed. Fuel Injection Timing: See your authorized dealer. Valve Lash: Adjust valves to specified clearances. Turbocharger: Check for carbon buildup or restricted movement of turbo wheel. Replace if necessary. Auxiliary Attachments: Inspect, align, tighten and check for excessive parasitic loading. Active Diagnostic Codes: Troubleshoot any active diagnostic codes. Factory Parameters: Verify that Full Load Setting and Full Torque Setting are programmed to the values stamped on the engine information plate. Rack Controls: Check electrical connectors and wiring from ECM to rack position sensor and to rack BTM. Measure the signal output to the ECM. Also check for binding of servo or rack. Throttle Position Signal: Check electrical connectors and wiring. Supply voltage to sensor should be between 22 and 27 V DC.8. Intermittent engine shutdowns or power reduction
Fuel Supply: Check for empty fuel tank, plugged fuel tank connections, obstructed or kinked fuel suction lines, plugged fuel filter, air in fuel system or kinked, leaking or broken fuel lines. Shutoff Solenoid: Actuate the control that operates the shutoff solenoid and listen for a "clicking" sound. Power Supply to ECM: Check electrical connectors, wiring and voltage from battery to ECM. Power to ECM should measure 22 to 27 volts. Shutoff Solenoid: Check electrical connectors and wiring. Mechanically override the shutoff solenoid by attaching a lever to the fuel pump. Push lever backward to override the solenoid or forward to shutoff fuel supply. Rack Controls: Check electrical connectors and wiring from ECM to rack position sensor and to rack BTM. Measure the signal output to the ECM. Also check for binding of servo or rack. Engine Speed Signal: (Magnetic Pickup) Check electrical connectors and

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