Information hydraulic governor
BOSCH
F 019 Z2E 455
f019z2e455
ZEXEL
105866-4390
1058664390
Rating:
Components :
0. | INJECTION-PUMP ASSEMBLY | 105866-4390 |
1. | _ | |
2. | FUEL INJECTION PUMP | |
3. | NUMBER PLATE | |
4. | _ | |
5. | CAPSULE | |
6. | ADJUSTING DEVICE | |
7. | NOZZLE AND HOLDER ASSY | |
8. | Nozzle and Holder | |
9. | Open Pre:MPa(Kqf/cm2) | |
10. | NOZZLE-HOLDER | |
11. | NOZZLE |
Scheme ###:
1. | [1] | 158502-0420 | BASE |
2. | [1] | 029811-8000 | BEARING PLATE |
3. | [1] | 158528-0900 | PACKING RING |
7. | [1] | 158131-0100 | GEAR SHAFT |
10. | [1] | 158028-0000 | O-RING |
11. | [1] | 158507-1920 | DIAPHRAGM HOUSING |
13. | [1] | 158621-0800 | SLEEVE |
18. | [1] | 158699-0621 | COMPENSATOR ASSY |
18/1. | [1] | 158610-1101 | POWER PISTON |
18/3. | [1] | 158654-0800 | COILED SPRING |
18/4. | [1] | 158614-0700 | STOP PIN |
18/5. | [1] | 158612-0500 | PLAIN WASHER |
18/6. | [1] | 158654-0900 | COILED SPRING |
18/7. | [1] | 016110-1220 | LOCKING WASHER |
18/8. | [1] | 158612-0401 | BUSHING |
18/9. | [2] | 016550-2310 | O-RING |
18/10. | [1] | 158615-0500 | PUMP PLUNGER |
18/11. | [1] | 025620-1410 | SPRING PIN |
35. | [3] | 029330-6070 | GASKET |
36. | [3] | 010206-2520 | HEX-SOCKET-HEAD CAP SCREW |
50. | [1] | 158600-1020 | FLYWEIGHT ASSEMBLY |
51. | [1] | 158106-0100 | PLAIN WASHER |
52. | [1] | 029811-0000 | BEARING PLATE |
53. | [1] | 158620-1220 | PILOT VALVE |
60. | [2] | 158220-0000 | GUIDE LEVER |
61. | [2] | 158736-0200 | BEARING PIN |
62. | [4] | 025520-1510 | SPLIT PIN |
70. | [1] | 158730-0220 | TERMINAL ARM |
70/1. | [1] | 158230-0020 | TERMINAL ARM |
70/2. | [1] | 158315-0200 | TERMINAL SHAFT |
70/3. | [1] | 158315-0200 | TERMINAL SHAFT |
70/4. | [2] | 158736-0100 | TAPER PIN |
70/5. | [2] | 011006-0620 | SET OF NUTS |
70/6. | [1] | 158214-0020 | SPEED DROOP ADJUSTER |
70/7. | [1] | 014020-5120 | PLAIN WASHER |
70/8. | [1] | 029320-5030 | TAB WASHER |
70/9. | [1] | 010535-1220 | FLAT-HEAD SCREW |
85. | [1] | 158814-0900 | SPEED CONTROL SHAFT |
86. | [2] | 158823-0300 | BUSHING |
86. | [2] | 158823-0300 | BUSHING |
87. | [1] | 158322-0200 | COILED SPRING |
88. | [1] | 158710-0400 | STRAP |
89. | [1] | 029404-5010 | BEARING PIN |
95. | [1] | 158211-0100 | STRAP |
96. | [2] | 158653-0100 | WIRE |
104. | [1] | 158017-0900 | GASKET |
105. | [1] | 158964-3420 | PNEUMATIC CONTROLLER |
105/1. | [1] | 158562-4600 | COVER |
105/2. | [1] | 158910-0200 | CYLINDER |
105/3. | [3] | 029050-6090 | FLAT-HEAD SCREW |
105/4. | [1] | 014110-6440 | LOCKING WASHER |
105/5. | [1] | 158416-0000 | FLAT-HEAD SCREW |
105/6. | [1] | 158915-0700 | UNION NUT |
105/7. | [1] | 158918-0000 | PLAIN WASHER D30&10.8T1.00 |
105/8/1. | [1] | 158412-0100 | COILED SPRING K1.0 |
105/8/1. | [1] | 158412-0200 | COILED SPRING K2.0 |
105/8/1. | [1] | 158412-0300 | COILED SPRING K3.0 |
105/8/1. | [1] | 158412-0400 | COILED SPRING K4.0 |
105/8/1. | [1] | 158412-0500 | COILED SPRING K5.0 |
105/8/1. | [1] | 158912-1800 | COILED SPRING K3.4 |
105/8/1. | [1] | 158912-1900 | COILED SPRING K2.5 |
105/8/1. | [1] | 158912-3300 | COILED SPRING K4.5 |
105/9/1. | [1] | 158412-0000 | COILED SPRING K7.0 |
105/9/1. | [1] | 158912-0500 | COILED SPRING K4.9 |
105/9/1. | [1] | 158912-0600 | COILED SPRING K5.1 |
105/9/1. | [1] | 158912-0700 | COILED SPRING K5.2 |
105/9/1. | [1] | 158912-1100 | COILED SPRING K4.8 |
105/9/1. | [1] | 158912-1200 | COILED SPRING K5.4 |
105/9/1. | [1] | 158912-2300 | COILED SPRING K6.8 |
105/9/1. | [1] | 158912-2400 | COILED SPRING K7.0 |
105/9/1. | [1] | 158912-2500 | COILED SPRING K7.3 |
105/9/1. | [1] | 158912-2600 | COILED SPRING K7.4 |
105/10. | [1] | 158918-0000 | PLAIN WASHER D30&10.8T1.00 |
105/11. | [1] | 158413-0001 | STOP PIN |
105/12. | [1] | 158414-0000 | PUMP PLUNGER |
105/13. | [1] | 158414-0100 | DIAPHRAGM |
105/14. | [1] | 158414-0200 | PLATE |
105/15. | [1] | 013020-6040 | UNION NUT M6P1H5 |
105/16. | [1] | 158910-0300 | CAP |
105/17. | [1] | 158915-1000 | FLAT-HEAD SCREW |
105/18. | [1] | 029630-9050 | O-RING |
105/19. | [1] | 158567-1500 | WING NUT |
105/21. | [1] | 158904-2020 | ROUND NUT |
105/22. | [1] | 158916-0000 | SET OF NUTS |
105/23. | [2] | 029050-6220 | FLAT-HEAD SCREW |
105/24. | [2] | 029320-6010 | LOCKING WASHER |
105/25. | [2] | 158909-0200 | BLEEDER SCREW |
105/26. | [1] | 027114-1040 | INLET UNION |
105/27. | [2] | 029331-4120 | GASKET D18&14.2T1.5 |
105/28. | [1] | 027414-2640 | EYE BOLT |
105/30. | [1] | 013020-6040 | UNION NUT M6P1H5 |
105/31. | [1] | 158567-1200 | SET OF NUTS |
105/35. | [1] | 026512-1640 | GASKET D15.9&12.2T1 |
105/36. | [1] | 158066-0000 | BLEEDER SCREW |
106. | [4] | 029010-6350 | BLEEDER SCREW M6P1.0L22 |
118. | [1] | 158527-0200 | NEEDLE VALVE |
119. | [1] | 016500-0710 | O-RING |
123. | [2] | 026512-1640 | GASKET D15.9&12.2T1 |
123. | [2] | 026512-1640 | GASKET D15.9&12.2T1 |
124. | [2] | 029111-2070 | CAPSULE M12P1.5L10 |
124. | [2] | 029111-2070 | CAPSULE M12P1.5L10 |
130. | [1] | 029331-8040 | GASKET |
131. | [1] | 158660-0320 | CONTROL VALVE |
135. | [1] | 158515-0900 | INDICATOR PLATE |
137. | [1] | 158515-1000 | INDICATOR PLATE |
140. | [1] | 158820-0620 | POINTER |
142. | [1] | 158820-0620 | POINTER |
158. | [1] | 015040-0880 | BEARING PIN |
163. | [1] | 010210-1420 | HEX-SOCKET-HEAD CAP SCREW |
164. | [1] | 026510-1340 | GASKET D13.4&10.2T1 |
190. | [1] | 158017-1000 | GASKET |
200. | [1] | 158599-7320 | SPARE PART |
Include in #2:
105866-4390
as INJECTION-PUMP ASSEMBLY
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
6. No or poor response to throttle
Active Diagnostic Codes: Troubleshoot any active diagnostic codes. ECM: Verify that ECM has completed its start-up self-checks and is out of cold mode. Throttle Position Signal: Check electrical connectors and wiring. Supply voltage to sensor should be between 22 and 27 V DC. Rack Controls: Check electrical connectors and wiring from ECM to rack position sensor and to rack BTM. Measure the signal output to the ECM. Also check for binding of servo or rack.7. Low power/Engine speed (rpm) restricted
Fuel Supply: Check for empty fuel tank, plugged fuel tank connections, obstructed or kinked fuel suction lines, plugged fuel filter, air in fuel system or kinked, leaking or broken fuel lines. Inlet Air System: Check for plugged air filter, aftercooler restrictions, aftercooler leaks, high inlet air temperature. Inspect all gaskets and piping for leaks. Exhaust System: Check for any restrictions. Fuel Injection Nozzle/Pump: If the engine is misfiring or engine speed (rpm) is restricted, run the engine at the speed where the problem is most pronounced. Momentarily loosen the fuel line nut on the injection pump to "cut out" that cylinder. Check each cylinder in this manner. If one is found where loosening makes no difference in irregular operation, the pump and nozzle for that cylinder should be inspected for damage, wear and proper operation. Inspect components for leaks and replace as needed. Fuel Injection Timing: See your authorized dealer. Valve Lash: Adjust valves to specified clearances. Turbocharger: Check for carbon buildup or restricted movement of turbo wheel. Replace if necessary. Auxiliary Attachments: Inspect, align, tighten and check for excessive parasitic loading. Active Diagnostic Codes: Troubleshoot any active diagnostic codes. Factory Parameters: Verify that Full Load Setting and Full Torque Setting are programmed to the values stamped on the engine information plate. Rack Controls: Check electrical connectors and wiring from ECM to rack position sensor and to rack BTM. Measure the signal output to the ECM. Also check for binding of servo or rack. Throttle Position Signal: Check electrical connectors and wiring. Supply voltage to sensor should be between 22 and 27 V DC.8. Intermittent engine shutdowns or power reduction
Fuel Supply: Check for empty fuel tank, plugged fuel tank connections, obstructed or kinked fuel suction lines, plugged fuel filter, air in fuel system or kinked, leaking or broken fuel lines. Shutoff Solenoid: Actuate the control that operates the shutoff solenoid and listen for a "clicking" sound. Power Supply to ECM: Check electrical connectors, wiring and voltage from battery to ECM. Power to ECM should measure 22 to 27 volts. Shutoff Solenoid: Check electrical connectors and wiring. Mechanically override the shutoff solenoid by attaching a lever to the fuel pump. Push lever backward to override the solenoid or forward to shutoff fuel supply. Rack Controls: Check electrical connectors and wiring from ECM to rack position sensor and to rack BTM. Measure the signal output to the ECM. Also check for binding of servo or rack. Engine Speed Signal: (Magnetic Pickup) Check electrical connectors and
Active Diagnostic Codes: Troubleshoot any active diagnostic codes. ECM: Verify that ECM has completed its start-up self-checks and is out of cold mode. Throttle Position Signal: Check electrical connectors and wiring. Supply voltage to sensor should be between 22 and 27 V DC. Rack Controls: Check electrical connectors and wiring from ECM to rack position sensor and to rack BTM. Measure the signal output to the ECM. Also check for binding of servo or rack.7. Low power/Engine speed (rpm) restricted
Fuel Supply: Check for empty fuel tank, plugged fuel tank connections, obstructed or kinked fuel suction lines, plugged fuel filter, air in fuel system or kinked, leaking or broken fuel lines. Inlet Air System: Check for plugged air filter, aftercooler restrictions, aftercooler leaks, high inlet air temperature. Inspect all gaskets and piping for leaks. Exhaust System: Check for any restrictions. Fuel Injection Nozzle/Pump: If the engine is misfiring or engine speed (rpm) is restricted, run the engine at the speed where the problem is most pronounced. Momentarily loosen the fuel line nut on the injection pump to "cut out" that cylinder. Check each cylinder in this manner. If one is found where loosening makes no difference in irregular operation, the pump and nozzle for that cylinder should be inspected for damage, wear and proper operation. Inspect components for leaks and replace as needed. Fuel Injection Timing: See your authorized dealer. Valve Lash: Adjust valves to specified clearances. Turbocharger: Check for carbon buildup or restricted movement of turbo wheel. Replace if necessary. Auxiliary Attachments: Inspect, align, tighten and check for excessive parasitic loading. Active Diagnostic Codes: Troubleshoot any active diagnostic codes. Factory Parameters: Verify that Full Load Setting and Full Torque Setting are programmed to the values stamped on the engine information plate. Rack Controls: Check electrical connectors and wiring from ECM to rack position sensor and to rack BTM. Measure the signal output to the ECM. Also check for binding of servo or rack. Throttle Position Signal: Check electrical connectors and wiring. Supply voltage to sensor should be between 22 and 27 V DC.8. Intermittent engine shutdowns or power reduction
Fuel Supply: Check for empty fuel tank, plugged fuel tank connections, obstructed or kinked fuel suction lines, plugged fuel filter, air in fuel system or kinked, leaking or broken fuel lines. Shutoff Solenoid: Actuate the control that operates the shutoff solenoid and listen for a "clicking" sound. Power Supply to ECM: Check electrical connectors, wiring and voltage from battery to ECM. Power to ECM should measure 22 to 27 volts. Shutoff Solenoid: Check electrical connectors and wiring. Mechanically override the shutoff solenoid by attaching a lever to the fuel pump. Push lever backward to override the solenoid or forward to shutoff fuel supply. Rack Controls: Check electrical connectors and wiring from ECM to rack position sensor and to rack BTM. Measure the signal output to the ECM. Also check for binding of servo or rack. Engine Speed Signal: (Magnetic Pickup) Check electrical connectors and