Information hydraulic governor
BOSCH
F 019 Z2E 265
f019z2e265
ZEXEL
105856-4380
1058564380
DAIHATSU
QGDK306490FZ
qgdk306490fz
Rating:
Components :
0. | INJECTION-PUMP ASSEMBLY | 105856-4380 |
1. | _ | |
2. | FUEL INJECTION PUMP | |
3. | NUMBER PLATE | |
4. | _ | |
5. | CAPSULE | |
6. | ADJUSTING DEVICE | |
7. | NOZZLE AND HOLDER ASSY | |
8. | Nozzle and Holder | |
9. | Open Pre:MPa(Kqf/cm2) | |
10. | NOZZLE-HOLDER | |
11. | NOZZLE |
Scheme ###:
1. | [1] | 158502-0420 | BASE |
2. | [1] | 029811-8000 | BEARING PLATE |
3. | [1] | 158528-0900 | PACKING RING |
7. | [1] | 158131-0100 | GEAR SHAFT |
10. | [1] | 158028-0000 | O-RING |
11. | [1] | 158507-1820 | DIAPHRAGM HOUSING |
13. | [1] | 158621-0800 | SLEEVE |
18. | [1] | 158699-1021 | COMPENSATOR ASSY |
18/1. | [1] | 158610-0901 | POWER PISTON |
18/3. | [1] | 158654-0400 | COILED SPRING |
18/4. | [1] | 158614-0300 | STOP PIN |
18/5. | [1] | 158612-0500 | PLAIN WASHER |
18/6. | [1] | 158654-0500 | COILED SPRING |
18/7. | [1] | 016110-1220 | LOCKING WASHER |
18/8. | [1] | 158612-0001 | BUSHING |
18/9. | [2] | 158528-1300 | O-RING |
18/10. | [1] | 158615-0900 | PUMP PLUNGER |
18/11. | [1] | 025620-1410 | SPRING PIN |
35. | [3] | 029330-6070 | GASKET |
36. | [3] | 010206-2520 | HEX-SOCKET-HEAD CAP SCREW |
50. | [1] | 158600-1020 | FLYWEIGHT ASSEMBLY |
51. | [1] | 158106-0100 | PLAIN WASHER |
52. | [1] | 029811-0000 | BEARING PLATE |
53. | [1] | 158620-1420 | PILOT VALVE |
60. | [2] | 158220-0000 | GUIDE LEVER |
61. | [2] | 158736-0200 | BEARING PIN |
62. | [4] | 025520-1510 | SPLIT PIN |
70. | [1] | 158730-0220 | TERMINAL ARM |
70/1. | [1] | 158230-0020 | TERMINAL ARM |
70/2. | [1] | 158315-0200 | TERMINAL SHAFT |
70/3. | [1] | 158315-0200 | TERMINAL SHAFT |
70/4. | [2] | 158736-0100 | TAPER PIN |
70/5. | [2] | 011006-0620 | SET OF NUTS |
70/6. | [1] | 158214-0020 | SPEED DROOP ADJUSTER |
70/7. | [1] | 014020-5120 | PLAIN WASHER |
70/8. | [1] | 029320-5030 | TAB WASHER |
70/9. | [1] | 010535-1220 | FLAT-HEAD SCREW |
85. | [1] | 158814-0900 | SPEED CONTROL SHAFT |
86. | [2] | 158823-0300 | BUSHING |
86. | [2] | 158823-0300 | BUSHING |
87. | [1] | 158322-0200 | COILED SPRING |
88. | [1] | 158710-0400 | STRAP |
89. | [1] | 029404-5010 | BEARING PIN |
95. | [1] | 158211-0100 | STRAP |
96. | [2] | 158653-0100 | WIRE |
104. | [1] | 158017-0900 | GASKET |
105. | [1] | 158963-4520 | PNEUMATIC CONTROLLER |
105/1. | [1] | 158562-4600 | COVER |
105/2. | [1] | 158910-0200 | CYLINDER |
105/3. | [3] | 029050-6090 | FLAT-HEAD SCREW |
105/4. | [1] | 014110-6440 | LOCKING WASHER |
105/5. | [1] | 158416-0000 | FLAT-HEAD SCREW |
105/6. | [1] | 158915-0700 | UNION NUT |
105/7. | [1] | 158918-0000 | PLAIN WASHER D30&10.8T1.00 |
105/8. | [1] | 158912-1900 | COILED SPRING K2.5 |
105/9. | [1] | 158912-0600 | COILED SPRING K5.1 |
105/9B. | [1] | 158912-0500 | COILED SPRING K4.9 |
105/9C. | [1] | 158912-0700 | COILED SPRING K5.2 |
105/9D. | [1] | 158912-1100 | COILED SPRING K4.8 |
105/9E. | [1] | 158912-1200 | COILED SPRING K5.4 |
105/10. | [1] | 158918-0000 | PLAIN WASHER D30&10.8T1.00 |
105/11. | [1] | 158413-0001 | STOP PIN |
105/12. | [1] | 158414-0000 | PUMP PLUNGER |
105/13. | [1] | 158414-0100 | DIAPHRAGM |
105/14. | [1] | 158414-0200 | PLATE |
105/15. | [1] | 013020-6040 | UNION NUT M6P1H5 |
105/16. | [1] | 158910-0300 | CAP |
105/17. | [1] | 158915-1000 | FLAT-HEAD SCREW |
105/18. | [1] | 029630-9050 | O-RING |
105/19. | [1] | 158567-1500 | WING NUT |
105/21. | [1] | 158904-2020 | ROUND NUT |
105/22. | [1] | 158916-0000 | SET OF NUTS |
105/23. | [2] | 029050-6220 | FLAT-HEAD SCREW |
105/24. | [2] | 029320-6010 | LOCKING WASHER |
105/25. | [2] | 158909-0200 | BLEEDER SCREW |
105/26. | [1] | 027114-1040 | INLET UNION |
105/27. | [2] | 029331-4120 | GASKET D18&14.2T1.5 |
105/28. | [1] | 027414-2640 | EYE BOLT |
105/30. | [1] | 013020-6040 | UNION NUT M6P1H5 |
105/31. | [1] | 158567-1200 | SET OF NUTS |
105/35. | [1] | 026512-1640 | GASKET D15.9&12.2T1 |
105/36. | [1] | 158066-0000 | BLEEDER SCREW |
106. | [4] | 029010-6350 | BLEEDER SCREW M6P1.0L22 |
118. | [1] | 158527-0200 | NEEDLE VALVE |
119. | [1] | 016500-0710 | O-RING |
123. | [2] | 026512-1640 | GASKET D15.9&12.2T1 |
123. | [2] | 026512-1640 | GASKET D15.9&12.2T1 |
124. | [2] | 029111-2070 | CAPSULE M12P1.5L10 |
124. | [2] | 029111-2070 | CAPSULE M12P1.5L10 |
130. | [1] | 029331-8040 | GASKET |
131. | [1] | 158660-0320 | CONTROL VALVE |
135. | [1] | 158515-0700 | INDICATOR PLATE |
137. | [1] | 158515-0800 | INDICATOR PLATE |
140. | [1] | 158820-0620 | POINTER |
142. | [1] | 158820-0620 | POINTER |
158. | [1] | 015040-0880 | BEARING PIN |
190. | [1] | 158017-1000 | GASKET |
200. | [1] | 158599-6920 | SPARE PART |
Include in #2:
105856-4380
as INJECTION-PUMP ASSEMBLY
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
preparatory step: a) remove air compressor1. Disconnect the water pump outlet line (1).2. Disconnect the water temperature regulator water bypass line (2).3. Remove the water pump (3).Install Water Pump
1. Position the water pump on the engine.2. Connect the water temperature regulator bypass line.3. Connect water pump outlet line.concluding step: a) install air compressorDisassemble Water Pump
preparatory step: a) remove water pump 1. Remove the water pump cover (1). 2. Loosen the impeller retaining nut flush with the end of the pump shaft. Install tool setup (A) and separate the impeller from the shaft.3. Remove the tool setup and impeller. 4. Remove the bearing cage retaining nuts (3).5. Remove the bearing cage and shaft assembly (2) from the pump housing.6. Remove the ceramic seal and oil seal from the pump housing.7. Remove the bearing retaining nut and spacer from the shaft assembly. 8. Press the gear and bearings from the shaft.Assemble Water Pump
1. Heat the bearings and gear to 300°F (149°C). 2. Install one bearing and its bearing cage (5) on the shaft. Install the gear (4) on the shaft with the concave side towards the bearing cage.3. Install the remaining bearing (3), spacer (2), lock and retaining nut (1). 4. Install the oil seal in the pump housing using tool setup (A). Install the oil seal (8) as shown. 5. Install the ceramic ring (11) and rubber seal (12) in the pump housing with the polished side of the ceramic ring toward the impeller.6. Position the bearing and shaft assembly in the pump housing. Install the bearing cage retaining nuts (7). Lubricate the oil seal lip lightly with SAE 30 engine oil before installing the shaft assembly.7. Install the carbon portion of the seal and the spring on the shaft.8. Install the impeller (10) and retaining nut (6). Tighten the nut to 30 5 lb. ft. (4,1 0,7 mkg) plus the amount required to align on cotter pin hole. Install the cotter pin and bend the legs of the pin around the nut.9. Install the water pump cover (9).concluding step: a) install water pump
1. Position the water pump on the engine.2. Connect the water temperature regulator bypass line.3. Connect water pump outlet line.concluding step: a) install air compressorDisassemble Water Pump
preparatory step: a) remove water pump 1. Remove the water pump cover (1). 2. Loosen the impeller retaining nut flush with the end of the pump shaft. Install tool setup (A) and separate the impeller from the shaft.3. Remove the tool setup and impeller. 4. Remove the bearing cage retaining nuts (3).5. Remove the bearing cage and shaft assembly (2) from the pump housing.6. Remove the ceramic seal and oil seal from the pump housing.7. Remove the bearing retaining nut and spacer from the shaft assembly. 8. Press the gear and bearings from the shaft.Assemble Water Pump
1. Heat the bearings and gear to 300°F (149°C). 2. Install one bearing and its bearing cage (5) on the shaft. Install the gear (4) on the shaft with the concave side towards the bearing cage.3. Install the remaining bearing (3), spacer (2), lock and retaining nut (1). 4. Install the oil seal in the pump housing using tool setup (A). Install the oil seal (8) as shown. 5. Install the ceramic ring (11) and rubber seal (12) in the pump housing with the polished side of the ceramic ring toward the impeller.6. Position the bearing and shaft assembly in the pump housing. Install the bearing cage retaining nuts (7). Lubricate the oil seal lip lightly with SAE 30 engine oil before installing the shaft assembly.7. Install the carbon portion of the seal and the spring on the shaft.8. Install the impeller (10) and retaining nut (6). Tighten the nut to 30 5 lb. ft. (4,1 0,7 mkg) plus the amount required to align on cotter pin hole. Install the cotter pin and bend the legs of the pin around the nut.9. Install the water pump cover (9).concluding step: a) install water pump