Information hydraulic governor
BOSCH
F 019 Z1F 164
f019z1f164
ZEXEL
105856-4361
1058564361
Rating:
Components :
0. | INJECTION-PUMP ASSEMBLY | 105856-4361 |
1. | _ | |
2. | FUEL INJECTION PUMP | |
3. | NUMBER PLATE | |
4. | _ | |
5. | CAPSULE | |
6. | ADJUSTING DEVICE | |
7. | NOZZLE AND HOLDER ASSY | |
8. | Nozzle and Holder | |
9. | Open Pre:MPa(Kqf/cm2) | |
10. | NOZZLE-HOLDER | |
11. | NOZZLE |
Scheme ###:
1. | [1] | 158502-0420 | BASE |
2. | [1] | 029811-8000 | BEARING PLATE |
3. | [1] | 158528-0900 | PACKING RING |
7. | [1] | 158131-0100 | GEAR SHAFT |
10. | [1] | 158028-0000 | O-RING |
11. | [1] | 158507-1120 | DIAPHRAGM HOUSING |
13. | [1] | 158621-0800 | SLEEVE |
18. | [1] | 158699-0521 | COMPENSATOR ASSY |
18/1. | [1] | 158610-0901 | POWER PISTON |
18/3. | [1] | 158654-1000 | COILED SPRING |
18/4. | [1] | 158614-0300 | STOP PIN |
18/5. | [1] | 158612-0500 | PLAIN WASHER |
18/6. | [1] | 158654-1100 | COILED SPRING |
18/7. | [1] | 016110-1220 | LOCKING WASHER |
18/8. | [1] | 158612-0001 | BUSHING |
18/9. | [2] | 158528-1300 | O-RING |
18/10. | [1] | 158615-0400 | PUMP PLUNGER |
18/11. | [1] | 025620-1410 | SPRING PIN |
35. | [3] | 029330-6070 | GASKET |
36. | [3] | 010206-2520 | HEX-SOCKET-HEAD CAP SCREW |
50. | [1] | 158600-1020 | FLYWEIGHT ASSEMBLY |
51. | [1] | 158106-0100 | PLAIN WASHER |
52. | [1] | 029811-0000 | BEARING PLATE |
53. | [1] | 158620-1220 | PILOT VALVE |
60. | [2] | 158220-0000 | GUIDE LEVER |
61. | [2] | 158736-0200 | BEARING PIN |
62. | [4] | 025520-1510 | SPLIT PIN |
70. | [1] | 158730-0220 | TERMINAL ARM |
70/1. | [1] | 158230-0020 | TERMINAL ARM |
70/2. | [1] | 158315-0200 | TERMINAL SHAFT |
70/3. | [1] | 158315-0200 | TERMINAL SHAFT |
70/4. | [2] | 158736-0100 | TAPER PIN |
70/5. | [2] | 011006-0620 | SET OF NUTS |
70/6. | [1] | 158214-0020 | SPEED DROOP ADJUSTER |
70/7. | [1] | 014020-5120 | PLAIN WASHER |
70/8. | [1] | 029320-5030 | TAB WASHER |
70/9. | [1] | 010535-1220 | FLAT-HEAD SCREW |
85. | [1] | 158814-0900 | SPEED CONTROL SHAFT |
86. | [2] | 158823-0300 | BUSHING |
86. | [2] | 158823-0300 | BUSHING |
87. | [1] | 158322-0200 | COILED SPRING |
88. | [1] | 158710-0400 | STRAP |
89. | [1] | 029404-5010 | BEARING PIN |
95. | [1] | 158211-0100 | STRAP |
96. | [2] | 158653-0100 | WIRE |
104. | [1] | 158017-0900 | GASKET |
105. | [1] | 158963-6320 | PNEUMATIC CONTROLLER |
105/1. | [1] | 158562-4600 | COVER |
105/2. | [1] | 158910-0200 | CYLINDER |
105/3. | [3] | 029050-6090 | FLAT-HEAD SCREW |
105/4. | [1] | 014110-6440 | LOCKING WASHER |
105/5. | [1] | 158416-0000 | FLAT-HEAD SCREW |
105/6. | [1] | 158915-0700 | UNION NUT |
105/7. | [1] | 158918-0000 | PLAIN WASHER D30&10.8T1.00 |
105/8. | [1] | 158912-1900 | COILED SPRING K2.5 |
105/9. | [1] | 158412-0000 | COILED SPRING |
105/9B. | [1] | 158912-2300 | COILED SPRING K6.8 |
105/9C. | [1] | 158912-2400 | COILED SPRING K7.0 |
105/9D. | [1] | 158912-2500 | COILED SPRING K7.3 |
105/9E. | [1] | 158912-2600 | COILED SPRING K7.4 |
105/10. | [1] | 158918-0000 | PLAIN WASHER D30&10.8T1.00 |
105/11. | [1] | 158413-0001 | STOP PIN |
105/12. | [1] | 158414-0000 | PUMP PLUNGER |
105/13. | [1] | 158414-0100 | DIAPHRAGM |
105/14. | [1] | 158414-0200 | PLATE |
105/15. | [1] | 013020-6040 | UNION NUT M6P1H5 |
105/16. | [1] | 158910-0300 | CAP |
105/17. | [1] | 158915-1000 | FLAT-HEAD SCREW |
105/18. | [1] | 029630-9050 | O-RING |
105/19. | [1] | 158567-1500 | WING NUT |
105/21. | [1] | 158904-2020 | ROUND NUT |
105/22. | [1] | 158916-0000 | SET OF NUTS |
105/23. | [2] | 029050-6220 | FLAT-HEAD SCREW |
105/24. | [2] | 029320-6010 | LOCKING WASHER |
105/25. | [2] | 158909-0200 | BLEEDER SCREW |
105/26. | [1] | 027114-1040 | INLET UNION |
105/27. | [2] | 029331-4120 | GASKET D18&14.2T1.5 |
105/28. | [1] | 027414-2640 | EYE BOLT |
105/30. | [1] | 013020-6040 | UNION NUT M6P1H5 |
105/31. | [1] | 158567-1200 | SET OF NUTS |
105/35. | [1] | 026512-1640 | GASKET D15.9&12.2T1 |
105/36. | [1] | 158066-0000 | BLEEDER SCREW |
106. | [4] | 029010-6350 | BLEEDER SCREW M6P1.0L22 |
118. | [1] | 158527-0200 | NEEDLE VALVE |
119. | [1] | 016500-0710 | O-RING |
123. | [2] | 026512-1640 | GASKET D15.9&12.2T1 |
123. | [2] | 026512-1640 | GASKET D15.9&12.2T1 |
124. | [2] | 029111-2070 | CAPSULE M12P1.5L10 |
124. | [2] | 029111-2070 | CAPSULE M12P1.5L10 |
130. | [1] | 029331-8040 | GASKET |
131. | [1] | 158660-0320 | CONTROL VALVE |
135. | [1] | 158515-0700 | INDICATOR PLATE |
137. | [1] | 158515-0800 | INDICATOR PLATE |
140. | [1] | 158820-0620 | POINTER |
142. | [1] | 158820-0620 | POINTER |
158. | [1] | 015040-0880 | BEARING PIN |
163. | [1] | 010210-1420 | HEX-SOCKET-HEAD CAP SCREW |
164. | [1] | 026510-1340 | GASKET D13.4&10.2T1 |
190. | [1] | 158017-1000 | GASKET |
200. | [1] | 158599-6920 | SPARE PART |
Include in #2:
105856-4361
as INJECTION-PUMP ASSEMBLY
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
1. Remove the seat retaining ring (1) and pin (2). 2. Remove the seat (3), bolt (4), washers (5) and spring (6).3. Remove the sleeve and bearing assembly from the cylinder and weight assemblies. 4. Remove the retaining ring (7) from sleeve (8).5. Remove bearing (9) and races (10) from sleeve (8). 6. Remove the valve (11) from piston (12).7. Remove the cylinder-to-weight assembly retaining ring (13).8. Remove the weight assembly (14).9. Remove piston (12) and sleeve (15) from the cylinder (16).10. Remove the O-ring seal from the sleeve (15). 11. Remove the speed limiter plug (17), spring (18), and plunger (19) from the governor housing.12. Remove the high idle screw (21) and low idle screw (20). 13. Remove the lever assembly-to-shaft assembly retaining bolt (23) and lock.14. Remove the shaft assembly (22) and lever assembly (24) from governor housing.15. Remove the seal from governor housing. 16. Remove two retaining bolts (25) and lock. Remove the lever (26) and shaft (27) from idle screw housing.17. Remove two seals and bearing from idle screw housing.Assemble Governor
1. Using tool (A) install the inner seal in idle screw housing with spring side of seal facing the driver. Install bearing and outer seal with lip of the seal toward the inside of the housing. Lubricate lip of seal with clean SAE 30 engine oil.2. Position the shaft and lever in the idle screw housing. Install the retaining bolts and lock. 3. Using tool (A), install the seal in the governor housing with spring side of seal toward inside of governor housing. Lubricate lip of seal with clean SAE 30 engine oil.4. Position the lever assembly and shaft in the governor housing. Install the retaining bolt and lock.5. Install the high and low idle screws in the governor housing.6. Install the speed limiter plug, spring, and plunger in the governor housing. 7. Install the O-ring seal (3) on sleeve (4).8. Install piston (2) and sleeve (4) in the cylinder (1). 9. Position the weight assembly (6) on cylinder (7), and install retaining ring (5). 10. Install the valve (9) in piston (10).11. Install the bearing and races in sleeve. Install retaining ring. Install the sleeve and bearing assembly (8) on valve (9). 12. Position the seat (12), bolt (11), washers and spring on the valve (9). Install the retaining pin (14) and retaining ring (13).concluding step: a) connect governor to fuel injection pump housing
1. Using tool (A) install the inner seal in idle screw housing with spring side of seal facing the driver. Install bearing and outer seal with lip of the seal toward the inside of the housing. Lubricate lip of seal with clean SAE 30 engine oil.2. Position the shaft and lever in the idle screw housing. Install the retaining bolts and lock. 3. Using tool (A), install the seal in the governor housing with spring side of seal toward inside of governor housing. Lubricate lip of seal with clean SAE 30 engine oil.4. Position the lever assembly and shaft in the governor housing. Install the retaining bolt and lock.5. Install the high and low idle screws in the governor housing.6. Install the speed limiter plug, spring, and plunger in the governor housing. 7. Install the O-ring seal (3) on sleeve (4).8. Install piston (2) and sleeve (4) in the cylinder (1). 9. Position the weight assembly (6) on cylinder (7), and install retaining ring (5). 10. Install the valve (9) in piston (10).11. Install the bearing and races in sleeve. Install retaining ring. Install the sleeve and bearing assembly (8) on valve (9). 12. Position the seat (12), bolt (11), washers and spring on the valve (9). Install the retaining pin (14) and retaining ring (13).concluding step: a) connect governor to fuel injection pump housing