105856-2561 ZEXEL F 019 Z1F 136 BOSCH HYDRAULIC GOVERNOR f019z1f136 1058562561

Information hydraulic governor

BOSCH F 019 Z1F 136 f019z1f136

ZEXEL 105856-2561 1058562561

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Components :

0.	INJECTION-PUMP ASSEMBLY	105856-2561
1.	_
2.	FUEL INJECTION PUMP
3.	NUMBER PLATE
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY
8.	Nozzle and Holder
9.	Open Pre:MPa(Kqf/cm2)
10.	NOZZLE-HOLDER
11.	NOZZLE

Scheme ###:

1.	[1]	158502-0420	BASE
2.	[1]	029811-8000	BEARING PLATE
3.	[1]	158528-0900	PACKING RING
7.	[1]	158131-0100	GEAR SHAFT
10.	[1]	158028-0000	O-RING
11.	[1]	158507-1120	DIAPHRAGM HOUSING
13.	[1]	158621-0800	SLEEVE
18.	[1]	158699-0521	COMPENSATOR ASSY
18/1.	[1]	158610-0901	POWER PISTON
18/3.	[1]	158654-1000	COILED SPRING
18/4.	[1]	158614-0300	STOP PIN
18/5.	[1]	158612-0500	PLAIN WASHER
18/6.	[1]	158654-1100	COILED SPRING
18/7.	[1]	016110-1220	LOCKING WASHER
18/8.	[1]	158612-0001	BUSHING
18/9.	[2]	158528-1300	O-RING
18/10.	[1]	158615-0400	PUMP PLUNGER
18/11.	[1]	025620-1410	SPRING PIN
35.	[3]	029330-6070	GASKET
36.	[3]	010206-2520	HEX-SOCKET-HEAD CAP SCREW
50.	[1]	158600-1020	FLYWEIGHT ASSEMBLY
51.	[1]	158106-0100	PLAIN WASHER
52.	[1]	029811-0000	BEARING PLATE
53.	[1]	158620-1220	PILOT VALVE
60.	[2]	158220-0000	GUIDE LEVER
61.	[2]	158736-0200	BEARING PIN
62.	[4]	025520-1510	SPLIT PIN
70.	[1]	158730-0220	TERMINAL ARM
70/1.	[1]	158230-0020	TERMINAL ARM
70/2.	[1]	158315-0200	TERMINAL SHAFT
70/3.	[1]	158315-0200	TERMINAL SHAFT
70/4.	[2]	158736-0100	TAPER PIN
70/5.	[2]	011006-0620	SET OF NUTS
70/6.	[1]	158214-0020	SPEED DROOP ADJUSTER
70/7.	[1]	014020-5120	PLAIN WASHER
70/8.	[1]	029320-5030	TAB WASHER
70/9.	[1]	010535-1220	FLAT-HEAD SCREW
85.	[1]	158814-1200	SPEED CONTROL SHAFT
86.	[1]	158823-0300	BUSHING
87.	[1]	158322-0200	COILED SPRING
88.	[1]	158710-0400	STRAP
89.	[1]	029404-5010	BEARING PIN
91.	[1]	158712-2000	CONTROL LEVER
93.	[1]	029010-5210	BLEEDER SCREW
95.	[1]	158211-0100	STRAP
96.	[2]	158653-0100	WIRE
104.	[1]	158017-0900	GASKET
105.	[1]	158964-9820	GOVERNOR MOTOR ASSY
105/1.	[1]	158962-5210	CASE
105/2.	[1]	158903-0200	HOLDER
105/3.	[1]	158903-0300	HOLDER
105/4.	[1]	158903-0400	FLAT-HEAD SCREW
105/5.	[1]	158903-1720	ADJUSTER
105/6.	[2]	158903-0800	PLATE
105/7.	[4]	029010-6330	BLEEDER SCREW M6P1.0L13
105/8.	[1]	014020-8140	PLAIN WASHER D16&8.5T1.2
105/9.	[1]	158904-0500	TOOTHED GEAR
105/10.	[1]	158590-0000	BEARING PIN
105/11.	[2]	020106-1640	BLEEDER SCREW M6P1.0L14
105/14.	[1]	158904-0300	LEVER SHAFT
105/15.	[1]	158904-0200	LEVER SHAFT
105/16.	[3]	014020-8140	PLAIN WASHER D16&8.5T1.2
105/16.	[3]	014020-8140	PLAIN WASHER D16&8.5T1.2
105/16.	[3]	014020-8140	PLAIN WASHER D16&8.5T1.2
105/17.	[3]	015320-1540	SPLIT PIN
105/18.	[2]	158904-0400	TOOTHED GEAR
105/18.	[2]	158904-0400	TOOTHED GEAR
105/19.	[3]	011005-0820	SET OF NUTS
105/19.	[3]	011005-0820	SET OF NUTS
105/20.	[1]	158904-1920	ROUND NUT
105/21.	[1]	158916-0000	SET OF NUTS
105/24.	[1]	158908-3900	CONDENSER
105/25.	[2]	014110-3440	LOCKING WASHER
105/26.	[2]	012153-0840	FLAT-HEAD SCREW M3P0.5L8
105/27.	[1]	158906-0700	TERMINAL BOARD
105/28.	[2]	014020-4140	PLAIN WASHER D8&4.5T0.5
105/29.	[2]	014110-4440	LOCKING WASHER
105/30.	[2]	012154-1640	FLAT-HEAD SCREW
105/31.	[1]	158902-0300	JOINT CONNECTION
105/32.	[1]	158902-0020	FRICTION COUPLING
105/34.	[1]	158908-5400	GEAR HEAD
105/35.	[1]	158908-5020	MOTOR
105/36.	[4]	014020-4140	PLAIN WASHER D8&4.5T0.5
105/37.	[4]	158901-8100	FLAT-HEAD SCREW
105/38.	[1]	158901-2200	HOSE
105/39.	[1]	158901-8300	COVER
105/40.	[1]	158900-0300	BRACKET
105/41.	[3]	158900-0200	BUSHING
105/42.	[3]	029010-6350	BLEEDER SCREW M6P1.0L22
105/43.	[1]	158907-1820	LIMIT SWITCH
105/44.	[1]	158907-1720	LIMIT SWITCH
105/46.	[4]	020144-1240	BLEEDER SCREW
105/47.	[1]	158906-0801	TERMINAL
105/48.	[1]	158562-2600	COVER
105/49.	[4]	014020-6140	PLAIN WASHER
105/50.	[4]	014110-6440	LOCKING WASHER
105/51.	[4]	158909-0100	BLEEDER SCREW
105/53.	[2]	158901-2700	PLAIN WASHER
105/54.	[1]	158901-2800	PACKING
105/55.	[1]	158901-2600	GROUND
112.	[1]	026512-1640	GASKET D15.9&12.2T1
113.	[1]	155406-0220	AIR FILTER
118.	[1]	158527-0200	NEEDLE VALVE
119.	[1]	016500-0710	O-RING
123.	[2]	026512-1640	GASKET D15.9&12.2T1
124.	[2]	029111-2070	CAPSULE M12P1.5L10
130.	[1]	029331-8040	GASKET
131.	[1]	158660-0320	CONTROL VALVE
135.	[1]	158515-0700	INDICATOR PLATE
137.	[1]	158515-0800	INDICATOR PLATE
140.	[2]	158820-0620	POINTER
140.	[2]	158820-0620	POINTER
142.	[2]	158820-0620	POINTER
142.	[2]	158820-0620	POINTER
163.	[1]	010210-1420	HEX-SOCKET-HEAD CAP SCREW
164.	[1]	026510-1340	GASKET D13.4&10.2T1
190.	[1]	158017-1000	GASKET
200.	[1]	158599-6720	SPARE PART

Include in #2:

105856-2561 as INJECTION-PUMP ASSEMBLY

Cross reference number

Zexel num

Bosch num

Firm num

Name

105856-2561
105856-2562

F 019 Z1F 136
RHD6-MCL

HYDRAULIC GOVERNOR
* K

Information:

start by: a) remove fuel injection pump housing and governor1. Put the fuel injection pump housing on tool (A). 2. Remove bolts (1). 3. Remove bolt (2). Remove adapter housing (3) from the pump housing. 4. Remove bolts (4) and (5). Loosen bolt (6). 5. Remove governor housing (7) from the pump housing. 6. Remove spring (12), wave washer (11) and guide (10). Remove seat (8) and over fueling spring (9). 7. Pull shaft (13) up and remove it. Remove lever (14) from the housing. 8. Remove riser (follower) (17) from the shaft. Remove ring (15) and lever (16). 9. Remove cover (18) with tool (B). Tool (B) can cause damage to the cover. Always inspect the cover and install a new cover if needed.10. Install the timing pin to prevent the camshaft from turning. 11. Remove three bolts (19) that hold the flyweight assembly to the camshaft. Remove the flyweight assembly from the pump housing.12. Remove the timing pin.Connection Of Governor To Fuel Injection Pump Housing
1. Put the fuel injection pump housing on tool (A).2. Install the timing pin to prevent the camshaft from turning. 3. Put flyweight assembly (1) in position on the camshaft.
Be sure pin (2) that holds the shaft is in the correct position on back of the flyweight assembly.
4. Install new bolts for the flyweight assembly. The bolts for the flyweight assembly have a locking material on the threads and must not be used more than one time. 5. Install the cover over the flyweight assembly with tool (B). 6. Grind a taper on the bottom edge of a 1/8" screwdriver (3). Install the screwdriver through the bolt hole in the governor housing. The screwdriver must fit evenly against the flyweight assembly cover. Make a mark (stake) in four places around the cover in line with the groove in the camshaft.
Never install a used flyweight cover that is bent.
7. Install lever (4) on the dowel. Install ring (5). 8. Put riser (follower) (6) in position between the flyweights. Lift the flyweight up with a piece of wire and push the riser (follower) forward. 9. Put lever (10) in position. Lever (10) will be in the correct position when the lever end is in the groove of riser (follower) (6) and the ball end is engaged in sleeve shaft lever (9).
If lever (10) is not installed correctly, the governor can not operate and can cause the engine to over speed.
10. Install O-ring (7). Install shaft (8) to hold lever (10) in place. 11. Install over fueling spring (12) and seat (11) on the shaft. 12. Install guide (13), (wave) washer (14) and spring (15) in the governor housing.13. Put the governor housing on the fuel injection pump housing and install the bolts.end by: a) install adapter housing and leversb) install fuel injection pump housing and governorc) make adjustment of fuel system setting (See Fuel System Setting in Testing and Adjusting)