Information hydraulic governor
BOSCH
F 019 Z1F 134
f019z1f134
ZEXEL
105856-2241
1058562241
Rating:
Components :
| 0. | INJECTION-PUMP ASSEMBLY | 105856-2241 |
| 1. | _ | |
| 2. | FUEL INJECTION PUMP | |
| 3. | NUMBER PLATE | |
| 4. | _ | |
| 5. | CAPSULE | |
| 6. | ADJUSTING DEVICE | |
| 7. | NOZZLE AND HOLDER ASSY | |
| 8. | Nozzle and Holder | |
| 9. | Open Pre:MPa(Kqf/cm2) | |
| 10. | NOZZLE-HOLDER | |
| 11. | NOZZLE |
Scheme ###:
| 1. | [1] | 158502-0420 | BASE |
| 2. | [1] | 029811-8000 | BEARING PLATE |
| 3. | [1] | 158528-0900 | PACKING RING |
| 7. | [1] | 158131-0100 | GEAR SHAFT |
| 10. | [1] | 158028-0000 | O-RING |
| 11. | [1] | 158507-1120 | DIAPHRAGM HOUSING |
| 13. | [1] | 158621-0600 | SLIDING PIECE |
| 18. | [1] | 158699-0521 | COMPENSATOR ASSY |
| 18/1. | [1] | 158610-0901 | POWER PISTON |
| 18/3. | [1] | 158654-1000 | COILED SPRING |
| 18/4. | [1] | 158614-0300 | STOP PIN |
| 18/5. | [1] | 158612-0500 | PLAIN WASHER |
| 18/6. | [1] | 158654-1100 | COILED SPRING |
| 18/7. | [1] | 016110-1220 | LOCKING WASHER |
| 18/8. | [1] | 158612-0001 | BUSHING |
| 18/9. | [2] | 158528-1300 | O-RING |
| 18/10. | [1] | 158615-0400 | PUMP PLUNGER |
| 18/11. | [1] | 025620-1410 | SPRING PIN |
| 35. | [3] | 029330-6070 | GASKET |
| 36. | [3] | 010206-2520 | HEX-SOCKET-HEAD CAP SCREW |
| 50. | [1] | 158600-0720 | FLYWEIGHT ASSEMBLY |
| 51. | [1] | 158106-0100 | PLAIN WASHER |
| 52. | [1] | 029811-0000 | BEARING PLATE |
| 53. | [1] | 158620-1220 | PILOT VALVE |
| 60. | [2] | 158220-0000 | GUIDE LEVER |
| 61. | [2] | 158736-0200 | BEARING PIN |
| 62. | [4] | 025520-1510 | SPLIT PIN |
| 70. | [1] | 158730-0220 | TERMINAL ARM |
| 70/1. | [1] | 158230-0020 | TERMINAL ARM |
| 70/2. | [1] | 158315-0200 | TERMINAL SHAFT |
| 70/3. | [1] | 158315-0200 | TERMINAL SHAFT |
| 70/4. | [2] | 158736-0100 | TAPER PIN |
| 70/5. | [2] | 011006-0620 | SET OF NUTS |
| 70/6. | [1] | 158214-0020 | SPEED DROOP ADJUSTER |
| 70/7. | [1] | 014020-5120 | PLAIN WASHER |
| 70/8. | [1] | 029320-5030 | TAB WASHER |
| 70/9. | [1] | 010535-1220 | FLAT-HEAD SCREW |
| 85. | [1] | 158814-1200 | SPEED CONTROL SHAFT |
| 86. | [1] | 158823-0300 | BUSHING |
| 87. | [1] | 158322-0200 | COILED SPRING |
| 88. | [1] | 158710-0400 | STRAP |
| 89. | [1] | 029404-5010 | BEARING PIN |
| 91. | [1] | 158712-2000 | CONTROL LEVER |
| 93. | [1] | 029010-5210 | BLEEDER SCREW |
| 95. | [1] | 158211-0100 | STRAP |
| 96. | [2] | 158653-0100 | WIRE |
| 104. | [1] | 158017-0900 | GASKET |
| 105. | [1] | 158962-8921 | GOVERNOR MOTOR ASSY |
| 105/1. | [1] | 158962-5210 | CASE |
| 105/2. | [1] | 158903-0200 | HOLDER |
| 105/3. | [1] | 158903-0300 | HOLDER |
| 105/4. | [1] | 158903-0400 | FLAT-HEAD SCREW |
| 105/5. | [1] | 158903-1720 | ADJUSTER |
| 105/6. | [2] | 158903-0800 | PLATE |
| 105/7. | [4] | 029010-6330 | BLEEDER SCREW M6P1.0L13 |
| 105/8. | [1] | 014020-8140 | PLAIN WASHER D16&8.5T1.2 |
| 105/9. | [1] | 158904-0500 | TOOTHED GEAR |
| 105/10. | [1] | 158590-0000 | BEARING PIN |
| 105/11. | [2] | 020106-1640 | BLEEDER SCREW M6P1.0L14 |
| 105/14. | [1] | 158904-0300 | LEVER SHAFT |
| 105/15. | [1] | 158904-0200 | LEVER SHAFT |
| 105/16. | [3] | 014020-8140 | PLAIN WASHER D16&8.5T1.2 |
| 105/16. | [3] | 014020-8140 | PLAIN WASHER D16&8.5T1.2 |
| 105/16. | [3] | 014020-8140 | PLAIN WASHER D16&8.5T1.2 |
| 105/17. | [3] | 015320-1540 | SPLIT PIN |
| 105/18. | [2] | 158904-0400 | TOOTHED GEAR |
| 105/18. | [2] | 158904-0400 | TOOTHED GEAR |
| 105/19. | [3] | 011005-0820 | SET OF NUTS |
| 105/19. | [3] | 011005-0820 | SET OF NUTS |
| 105/20. | [1] | 158904-1920 | ROUND NUT |
| 105/21. | [1] | 158916-0000 | SET OF NUTS |
| 105/24. | [1] | 158908-3900 | CONDENSER |
| 105/25. | [2] | 014110-3440 | LOCKING WASHER |
| 105/26. | [2] | 012153-0840 | FLAT-HEAD SCREW M3P0.5L8 |
| 105/27. | [1] | 158906-0700 | TERMINAL BOARD |
| 105/28. | [2] | 014020-4140 | PLAIN WASHER D8&4.5T0.5 |
| 105/29. | [2] | 014110-4440 | LOCKING WASHER |
| 105/30. | [2] | 012154-1640 | FLAT-HEAD SCREW |
| 105/31. | [1] | 158902-0300 | JOINT CONNECTION |
| 105/32. | [1] | 158902-0020 | FRICTION COUPLING |
| 105/34. | [1] | 158908-6400 | GEAR HEAD |
| 105/35. | [1] | 158908-5020 | MOTOR |
| 105/36. | [4] | 014020-4140 | PLAIN WASHER D8&4.5T0.5 |
| 105/37. | [4] | 158901-8100 | FLAT-HEAD SCREW |
| 105/38. | [1] | 158901-2200 | HOSE |
| 105/39. | [1] | 158901-8300 | COVER |
| 105/40. | [1] | 158900-0300 | BRACKET |
| 105/41. | [3] | 158900-0200 | BUSHING |
| 105/42. | [3] | 029010-6350 | BLEEDER SCREW M6P1.0L22 |
| 105/43. | [1] | 158907-1820 | LIMIT SWITCH |
| 105/44. | [1] | 158907-1720 | LIMIT SWITCH |
| 105/46. | [4] | 020144-1240 | BLEEDER SCREW |
| 105/47. | [1] | 158906-0801 | TERMINAL |
| 105/48. | [1] | 158562-2600 | COVER |
| 105/49. | [4] | 014020-6140 | PLAIN WASHER |
| 105/50. | [4] | 014110-6440 | LOCKING WASHER |
| 105/51. | [4] | 158909-0100 | BLEEDER SCREW |
| 105/53. | [2] | 158901-2700 | PLAIN WASHER |
| 105/54. | [1] | 158901-2800 | PACKING |
| 105/55. | [1] | 158901-2600 | GROUND |
| 112. | [1] | 026512-1640 | GASKET D15.9&12.2T1 |
| 113. | [1] | 155406-0220 | AIR FILTER |
| 118. | [1] | 158527-0200 | NEEDLE VALVE |
| 119. | [1] | 016500-0710 | O-RING |
| 123. | [2] | 026512-1640 | GASKET D15.9&12.2T1 |
| 124. | [2] | 029111-2070 | CAPSULE M12P1.5L10 |
| 130. | [1] | 029331-8040 | GASKET |
| 131. | [1] | 158660-0320 | CONTROL VALVE |
| 135. | [1] | 158515-0700 | INDICATOR PLATE |
| 137. | [1] | 158515-0800 | INDICATOR PLATE |
| 140. | [2] | 158820-0620 | POINTER |
| 142. | [2] | 158820-0620 | POINTER |
| 163. | [1] | 010210-1420 | HEX-SOCKET-HEAD CAP SCREW |
| 164. | [1] | 026510-1340 | GASKET D13.4&10.2T1 |
| 190. | [1] | 158017-1000 | GASKET |
| 200. | [1] | 158599-6720 | SPARE PART |
Include in #2:
105856-2241
as INJECTION-PUMP ASSEMBLY
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
2. Loosen bolts (3) from the belt tightener bracket. Remove belts (2) from the fan drive.3. Disconnect the fan drive lubrication tube from the support block.4. Remove nuts (1) from the fan drive bracket. Remove the fan drive from the pump drive cover studs.Install Fan Drive
1. Put fan drive (1) in position on pump drive cover studs (4). Install the nuts that hold the fan drive.2. Connect lubrication line (2) to support block (3).3. Install the belts on the fan drive, crankshaft pulley and belt tightener bracket. Tighten the belts to have an adjustment of belt deflection (movement) to 7/8" (22.2 mm) under 25 lb. (110 N) force half way between pulleys.4. Tighten the 5/8" diameter bolt on the belt tightener bracket to a torque of 75 10 lb.ft. (100 14 N m). Tighten the 1/2" diameter bolt to a torque of 40 5 lb.ft. (55 7 N m).5. Install the belts on the alternator and the fan drive. Check the belt deflection (movement) again as in Step 3.end by:a) install fan assemblyDisassemble Fan Drive
start by:a) remove fan drive 1. Remove lubrication tube (1) from the fan drive.2. Remove bolts (3) from fan drive adapter (2). Remove the adapter. 3. Remove bolts (4) and washer (5). Remove seal (6). 4. Remove pulley (9) from bracket (7).5. Remove bearing (11) and spacer (10) from the pulley. Remove spacer (8), seal (12) and bearing (13) from the pulley.Assemble Fan Drive
1. Install bearing (2) in the rear of pulley (3). 2. Put 5P960 Multipurpose Grease on the lip of the seal. Install the lip type seal (1) with tooling (A). The lip of the seal must be away from the bearing.3. Install spacer (5) so the end with the taper is toward the lip type seal.4. Install spacer (6) and bearing (4) in the front of the pulley. 5. Put seal (7) on front of the pulley. Install the pulley on bracket (8).6. Put the washer in position on the bracket shaft and install the bolts that hold the pulley in position on bracket.7. Install the lubrication tube and fill with 5P960 Multipurpose Grease.end by:a) install fan drive
1. Put fan drive (1) in position on pump drive cover studs (4). Install the nuts that hold the fan drive.2. Connect lubrication line (2) to support block (3).3. Install the belts on the fan drive, crankshaft pulley and belt tightener bracket. Tighten the belts to have an adjustment of belt deflection (movement) to 7/8" (22.2 mm) under 25 lb. (110 N) force half way between pulleys.4. Tighten the 5/8" diameter bolt on the belt tightener bracket to a torque of 75 10 lb.ft. (100 14 N m). Tighten the 1/2" diameter bolt to a torque of 40 5 lb.ft. (55 7 N m).5. Install the belts on the alternator and the fan drive. Check the belt deflection (movement) again as in Step 3.end by:a) install fan assemblyDisassemble Fan Drive
start by:a) remove fan drive 1. Remove lubrication tube (1) from the fan drive.2. Remove bolts (3) from fan drive adapter (2). Remove the adapter. 3. Remove bolts (4) and washer (5). Remove seal (6). 4. Remove pulley (9) from bracket (7).5. Remove bearing (11) and spacer (10) from the pulley. Remove spacer (8), seal (12) and bearing (13) from the pulley.Assemble Fan Drive
1. Install bearing (2) in the rear of pulley (3). 2. Put 5P960 Multipurpose Grease on the lip of the seal. Install the lip type seal (1) with tooling (A). The lip of the seal must be away from the bearing.3. Install spacer (5) so the end with the taper is toward the lip type seal.4. Install spacer (6) and bearing (4) in the front of the pulley. 5. Put seal (7) on front of the pulley. Install the pulley on bracket (8).6. Put the washer in position on the bracket shaft and install the bolts that hold the pulley in position on bracket.7. Install the lubrication tube and fill with 5P960 Multipurpose Grease.end by:a) install fan drive