105856-1791 ZEXEL F 019 Z2E 101 BOSCH HYDRAULIC GOVERNOR f019z2e101 1058561791

Information hydraulic governor

BOSCH F 019 Z2E 101 f019z2e101

ZEXEL 105856-1791 1058561791

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Components :

0.	INJECTION-PUMP ASSEMBLY	105856-1791
1.	_
2.	FUEL INJECTION PUMP
3.	NUMBER PLATE
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY
8.	Nozzle and Holder
9.	Open Pre:MPa(Kqf/cm2)
10.	NOZZLE-HOLDER
11.	NOZZLE

Scheme ###:

1.	[1]	158502-0420	BASE
2.	[1]	029811-8000	BEARING PLATE
3.	[1]	158528-0900	PACKING RING
7.	[1]	158131-0100	GEAR SHAFT
10.	[1]	158028-0000	O-RING
11.	[1]	158507-1820	DIAPHRAGM HOUSING
13.	[1]	158621-0500	SLEEVE
18.	[1]	158699-0321	COMPENSATOR ASSY
18/1.	[1]	158610-0901	POWER PISTON
18/3.	[1]	158654-0400	COILED SPRING
18/4.	[1]	158614-0300	STOP PIN
18/5.	[1]	158612-0500	PLAIN WASHER
18/6.	[1]	158654-0500	COILED SPRING
18/7.	[1]	016110-1220	LOCKING WASHER
18/8.	[1]	158612-0001	BUSHING
18/9.	[2]	158528-1300	O-RING
18/10.	[1]	158615-0300	PUMP PLUNGER
18/11.	[1]	025620-1410	SPRING PIN
35.	[3]	029330-6070	GASKET
36.	[3]	010206-2520	HEX-SOCKET-HEAD CAP SCREW
50.	[1]	158600-0720	FLYWEIGHT ASSEMBLY
51.	[1]	158106-0100	PLAIN WASHER
52.	[1]	029811-0000	BEARING PLATE
53.	[1]	158620-1120	PILOT VALVE
60.	[2]	158220-0000	GUIDE LEVER
61.	[2]	158736-0200	BEARING PIN
62.	[4]	025520-1510	SPLIT PIN
70.	[1]	158730-0220	TERMINAL ARM
70/1.	[1]	158230-0020	TERMINAL ARM
70/2.	[1]	158315-0200	TERMINAL SHAFT
70/3.	[1]	158315-0200	TERMINAL SHAFT
70/4.	[2]	158736-0100	TAPER PIN
70/5.	[2]	011006-0620	SET OF NUTS
70/6.	[1]	158214-0020	SPEED DROOP ADJUSTER
70/7.	[1]	014020-5120	PLAIN WASHER
70/8.	[1]	029320-5030	TAB WASHER
70/9.	[1]	010535-1220	FLAT-HEAD SCREW
85.	[1]	158814-0900	SPEED CONTROL SHAFT
86.	[2]	158823-0300	BUSHING
86.	[2]	158823-0300	BUSHING
87.	[1]	158322-0200	COILED SPRING
88.	[1]	158710-0400	STRAP
89.	[1]	029404-5010	BEARING PIN
95.	[1]	158211-0100	STRAP
96.	[2]	158653-0100	WIRE
104.	[1]	158017-0900	GASKET
105.	[1]	158962-4020	GOVERNOR MOTOR ASSY
105/1.	[1]	158962-5110	CASE
105/2.	[1]	158903-1920	SCREW
105/5.	[1]	158908-3200	GEAR HEAD
105/6.	[1]	158901-7200	MOTOR
105/7.	[4]	014020-4140	PLAIN WASHER D8&4.5T0.5
105/8.	[4]	158901-8100	FLAT-HEAD SCREW
105/9.	[1]	158402-3020	FRICTION COUPLING
105/14.	[1]	158404-1000	LEVER SHAFT
105/15.	[2]	014020-8140	PLAIN WASHER D16&8.5T1.2
105/16.	[1]	158904-1120	ROUND NUT
105/17.	[1]	158916-0000	SET OF NUTS
105/18.	[1]	158404-1100	TOOTHED GEAR
105/19.	[2]	011005-0820	SET OF NUTS
105/20.	[2]	015320-1540	SPLIT PIN
105/21.	[1]	158401-6400	HOSE
105/22.	[1]	158401-5000	WIRE
105/23.	[2]	158401-7300	GASKET
105/24.	[1]	158401-7500	GASKET
105/25.	[1]	158401-7400	GROUND
105/26.	[1]	158962-6100	COVER
105/27.	[3]	014110-5440	LOCKING WASHER
105/28.	[3]	012155-1240	FLAT-HEAD SCREW M5P0.8L12
105/29.	[1]	158905-0000	FILLER PIECE
105/30.	[1]	014110-8440	LOCKING WASHER
105/31.	[1]	013020-8140	UNION NUT M8P1.25H6.5
105/34.	[1]	158906-1400	CLAMP
105/35.	[1]	014110-4440	LOCKING WASHER
105/36.	[1]	012154-0840	FLAT-HEAD SCREW M4P0.7L8
105/37.	[1]	014110-4440	LOCKING WASHER
105/40.	[1]	013020-6040	UNION NUT M6P1H5
105/41.	[1]	158067-0100	SET OF NUTS
105/45.	[1]	026512-1640	GASKET D15.9&12.2T1
105/46.	[1]	029111-2070	CAPSULE M12P1.5L10
105/61.	[2]	158950-0100	TERMINAL
106.	[3]	029010-6350	BLEEDER SCREW M6P1.0L22
115.	[1]	029050-6310	BLEEDER SCREW
116.	[1]	014110-6440	LOCKING WASHER
118.	[1]	158027-0100	NEEDLE VALVE
119.	[1]	016500-0710	O-RING
123.	[2]	026512-1640	GASKET D15.9&12.2T1
124.	[2]	029111-2070	CAPSULE M12P1.5L10
130.	[1]	029331-8040	GASKET
131.	[1]	158660-0020	CONTROL VALVE
135.	[1]	158515-0700	INDICATOR PLATE
137.	[1]	158515-0800	INDICATOR PLATE
140.	[1]	158820-0620	POINTER
142.	[1]	158820-0620	POINTER
190.	[1]	158017-1000	GASKET
200.	[1]	158599-7020	SPARE PART

Include in #2:

105856-1791 as INJECTION-PUMP ASSEMBLY

Cross reference number

Zexel num

Bosch num

Firm num

Name

105856-1791

F 019 Z2E 101
RHD6-MC

HYDRAULIC GOVERNOR
K

Information:

Introduction
This Special Instruction contains the necessary procedure in order to install unit injectors for 3114, 3116, and 3126 MUI engines.Removal and Installation Procedure
Note: To avoid damage to the unit injector during removal of the unit injector from the cylinder head, refer to the Service Manual for the removal procedure of the unit injector.Use the latest process for servicing the unit injector sleeves in the cylinder head before you install replacement unit injectors. Refer to the Service Manual and other service news articles in order to find the latest service information, including new tools and procedures.Before a new unit injector or a remanufactured unit injector is installed into an engine, take adequate precautions in order to clean the internal fuel lines and the unit injector sleeve. Also, install a new Caterpillar high efficiency fuel filter.Lubricate the injector rack bar with clean diesel fuel or 1U-8265 Penetrating Oil .
Illustration 1 g02144296
Incorrect testing procedure for the tappet springDo not depress the tappet spring. Refer to Illustration 1. Do not force the injector rack bar in and out since this action may damage the internal parts of the unit injector. A tight rack on a unit injector that is not installed in the engine is not an indication of a faulty unit injector. Forcing the injector rack bar in and out may cause the unit injector to become damaged. Forcing the injector rack bar in and out may possibly void all the warranty.Do not test the unit injectors prior to engine installation. The unit injectors are tested 100% at the factory and Pop Testing may contaminate the unit injector.Before you install the unit injector, apply clean engine oil on the O-ring seals for ease of installation.Install the unit injector according to the procedure in the Service Manual by using 173-1530 Injector Seating Tool . Tighten the unit injector clamp retaining bolt to a torque of 12 3 N m (9 2 lb ft).Verify the following parameters and settings according to the procedures in the Service Manual: unit injector synchronization, fuel setting, fuel timing and valve lash. Adjust the parameters and settings in order to meet specifications only.