Information hydraulic governor
BOSCH
F 019 Z2E 047
f019z2e047
ZEXEL
105856-0410
1058560410
Rating:
Components :
| 0. | INJECTION-PUMP ASSEMBLY | 105856-0410 |
| 1. | _ | |
| 2. | FUEL INJECTION PUMP | |
| 3. | NUMBER PLATE | |
| 4. | _ | |
| 5. | CAPSULE | |
| 6. | ADJUSTING DEVICE | |
| 7. | NOZZLE AND HOLDER ASSY | |
| 8. | Nozzle and Holder | |
| 9. | Open Pre:MPa(Kqf/cm2) | |
| 10. | NOZZLE-HOLDER | |
| 11. | NOZZLE |
Scheme ###:
| 1. | [1] | 158502-0420 | BASE |
| 2. | [1] | 029811-8000 | BEARING PLATE |
| 3. | [1] | 158528-0900 | PACKING RING |
| 7. | [1] | 158131-0100 | GEAR SHAFT |
| 10. | [1] | 158028-0000 | O-RING |
| 11. | [1] | 158507-1020 | DIAPHRAGM HOUSING |
| 13. | [1] | 158621-0500 | SLEEVE |
| 18. | [1] | 158699-0321 | COMPENSATOR ASSY |
| 18/1. | [1] | 158610-0901 | POWER PISTON |
| 18/3. | [1] | 158654-0400 | COILED SPRING |
| 18/4. | [1] | 158614-0300 | STOP PIN |
| 18/5. | [1] | 158612-0500 | PLAIN WASHER |
| 18/6. | [1] | 158654-0500 | COILED SPRING |
| 18/7. | [1] | 016110-1220 | LOCKING WASHER |
| 18/8. | [1] | 158612-0001 | BUSHING |
| 18/9. | [2] | 158528-1300 | O-RING |
| 18/10. | [1] | 158615-0300 | PUMP PLUNGER |
| 18/11. | [1] | 025620-1410 | SPRING PIN |
| 35. | [3] | 029330-6070 | GASKET |
| 36. | [3] | 010206-2520 | HEX-SOCKET-HEAD CAP SCREW |
| 50. | [1] | 158600-0720 | FLYWEIGHT ASSEMBLY |
| 51. | [1] | 158106-0100 | PLAIN WASHER |
| 52. | [1] | 029811-0000 | BEARING PLATE |
| 53. | [1] | 158620-1120 | PILOT VALVE |
| 60. | [1] | 158720-0000 | GUIDE LEVER |
| 61. | [2] | 158736-0200 | BEARING PIN |
| 62. | [4] | 025520-1510 | SPLIT PIN |
| 70. | [1] | 158730-0220 | TERMINAL ARM |
| 70/1. | [1] | 158230-0020 | TERMINAL ARM |
| 70/2. | [1] | 158315-0200 | TERMINAL SHAFT |
| 70/3. | [1] | 158315-0200 | TERMINAL SHAFT |
| 70/4. | [2] | 158736-0100 | TAPER PIN |
| 70/5. | [2] | 011006-0620 | SET OF NUTS |
| 70/6. | [1] | 158214-0020 | SPEED DROOP ADJUSTER |
| 70/7. | [1] | 014020-5120 | PLAIN WASHER |
| 70/8. | [1] | 029320-5030 | TAB WASHER |
| 70/9. | [1] | 010535-1220 | FLAT-HEAD SCREW |
| 85. | [1] | 158814-0900 | SPEED CONTROL SHAFT |
| 86. | [2] | 158823-0300 | BUSHING |
| 86. | [2] | 158823-0300 | BUSHING |
| 88. | [1] | 158710-0400 | STRAP |
| 89. | [1] | 029404-5010 | BEARING PIN |
| 95. | [1] | 158211-0100 | STRAP |
| 96. | [2] | 158653-0100 | WIRE |
| 104. | [1] | 158017-0900 | GASKET |
| 105. | [1] | 158562-2320 | MANIFOLD-PRESSURE COMP. |
| 105/1. | [1] | 158562-0510 | COVER |
| 105/2. | [1] | 158930-0100 | FLAT-HEAD SCREW |
| 105/3. | [1] | 158932-0000 | PINION |
| 105/4. | [1] | 158932-0100 | CONTROL RACK |
| 105/5. | [1] | 158414-0000 | PUMP PLUNGER |
| 105/6. | [1] | 158414-0100 | DIAPHRAGM |
| 105/7. | [1] | 158414-0200 | PLATE |
| 105/8. | [1] | 020106-1640 | BLEEDER SCREW M6P1.0L14 |
| 105/9. | [1] | 158933-0400 | COILED SPRING |
| 105/10. | [1] | 158933-0100 | COILED SPRING |
| 105/11. | [5] | 158933-0200 | SHIM |
| 105/12. | [1] | 158562-0600 | COVER |
| 105/13. | [2] | 012104-0840 | FLAT-HEAD SCREW |
| 105/14. | [1] | 158934-0000 | CAP |
| 105/15. | [1] | 158567-0800 | SET OF NUTS |
| 105/16. | [1] | 029240-6010 | UNION NUT M6P1.0H5* |
| 105/17. | [1] | 158934-0120 | PIPE |
| 105/18. | [1] | 010038-2040 | BLEEDER SCREW M8P1.25L20 |
| 105/19. | [4] | 026508-1240 | GASKET D11.9&8.2T1 |
| 105/19. | [4] | 026508-1240 | GASKET D11.9&8.2T1 |
| 105/20. | [1] | 158935-0000 | FLANGE BUSHING |
| 105/21. | [1] | 029111-4110 | CAPSULE |
| 105/26. | [1] | 027114-1040 | INLET UNION |
| 105/27. | [1] | 027414-2640 | EYE BOLT |
| 105/28. | [2] | 029331-4090 | GASKET D20&14T1 |
| 105/29. | [4] | 029050-6220 | FLAT-HEAD SCREW |
| 105/33. | [1] | 029730-8250 | EYE BOLT |
| 106. | [4] | 029010-6350 | BLEEDER SCREW M6P1.0L22 |
| 108. | [1] | 158567-0800 | SET OF NUTS |
| 109. | [1] | 029240-6020 | UNION NUT |
| 112. | [1] | 026512-1640 | GASKET D15.9&12.2T1 |
| 113. | [1] | 158066-0000 | BLEEDER SCREW |
| 118. | [1] | 158527-0100 | NEEDLE VALVE |
| 119. | [1] | 016500-0710 | O-RING |
| 123. | [2] | 026512-1640 | GASKET D15.9&12.2T1 |
| 124. | [2] | 029111-2070 | CAPSULE M12P1.5L10 |
| 126. | [1] | 014020-8140 | PLAIN WASHER D16&8.5T1.2 |
| 127. | [1] | 013030-8040 | UNION NUT M8P1.25H5 |
| 130. | [1] | 029331-8040 | GASKET |
| 131. | [1] | 158660-0320 | CONTROL VALVE |
| 135. | [1] | 158515-0700 | INDICATOR PLATE |
| 137. | [1] | 158515-0800 | INDICATOR PLATE |
| 140. | [1] | 158820-0620 | POINTER |
| 142. | [1] | 158820-0620 | POINTER |
| 190. | [1] | 158017-1000 | GASKET |
| 200. | [1] | 158599-6720 | SPARE PART |
Include in #2:
105856-0410
as INJECTION-PUMP ASSEMBLY
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
ACTION REQUIRED
Refer to the Service Manual if/as necessary.
Inspect the engine for 20R-1282 Fuel Injectors with serial numbers LESS THAN 1240557.
If the engine has 20R-1282 Fuel Injectors with serial numbers LESS THAN 1240557, replace only the 20R-1282 Fuel Injectors with serial numbers LESS THAN 1240557 with 392-0222 Fuel Injectors.
Refer to Image 1 for the part number and serial number locations.
Record the serial number(s) and part number for the injector(s) removed.
Image1
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 1*******
0-4380 hrs,
0-6 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 1.0-hour job for Group 1
If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.
The serial number(s) and part number for the injector(s) removed must be included in the claim story.
1.0 hour will be allowed for inspecting for suspect injectors.
1.0 hour will be allowed for replacing each 20R-1282 Fuel Injector in the engine with a 392-0222 Fuel Injector.
Reasonable travel time and mileage will be allowed.
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 2*******
0-4380 hrs,
0-6 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 2.0-hour job for Group 2
If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.
The serial number(s) and part number for the injector(s) removed must be included in the claim story.
2.0 hours will be allowed for inspecting for suspect injectors.
1.0 hour will be allowed for replacing each 20R-1282 Fuel Injector in the engine with a 392-0222 Fuel Injector.
Reasonable travel time and mileage will be allowed.
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.