Information hydraulic governor
BOSCH
F 019 Z2E 044
f019z2e044
ZEXEL
105856-0360
1058560360
Rating:
Components :
0. | INJECTION-PUMP ASSEMBLY | 105856-0360 |
1. | _ | |
2. | FUEL INJECTION PUMP | |
3. | NUMBER PLATE | |
4. | _ | |
5. | CAPSULE | |
6. | ADJUSTING DEVICE | |
7. | NOZZLE AND HOLDER ASSY | |
8. | Nozzle and Holder | |
9. | Open Pre:MPa(Kqf/cm2) | |
10. | NOZZLE-HOLDER | |
11. | NOZZLE |
Scheme ###:
1. | [1] | 158502-0420 | BASE |
2. | [1] | 029811-8000 | BEARING PLATE |
3. | [1] | 158528-0900 | PACKING RING |
7. | [1] | 158131-0100 | GEAR SHAFT |
10. | [1] | 158028-0000 | O-RING |
11. | [1] | 158507-1820 | DIAPHRAGM HOUSING |
13. | [1] | 158621-0500 | SLEEVE |
18. | [1] | 158699-0321 | COMPENSATOR ASSY |
18/1. | [1] | 158610-0901 | POWER PISTON |
18/3. | [1] | 158654-0400 | COILED SPRING |
18/4. | [1] | 158614-0300 | STOP PIN |
18/5. | [1] | 158612-0500 | PLAIN WASHER |
18/6. | [1] | 158654-0500 | COILED SPRING |
18/7. | [1] | 016110-1220 | LOCKING WASHER |
18/8. | [1] | 158612-0001 | BUSHING |
18/9. | [2] | 158528-1300 | O-RING |
18/10. | [1] | 158615-0300 | PUMP PLUNGER |
18/11. | [1] | 025620-1410 | SPRING PIN |
35. | [3] | 029330-6070 | GASKET |
36. | [3] | 010206-2520 | HEX-SOCKET-HEAD CAP SCREW |
50. | [1] | 158600-0120 | FLYWEIGHT ASSEMBLY |
51. | [1] | 158106-0100 | PLAIN WASHER |
52. | [1] | 029811-0000 | BEARING PLATE |
53. | [1] | 158620-0220 | PILOT VALVE |
60. | [2] | 158220-0000 | GUIDE LEVER |
61. | [2] | 158736-0200 | BEARING PIN |
62. | [4] | 025520-1510 | SPLIT PIN |
70. | [1] | 158730-0220 | TERMINAL ARM |
70/1. | [1] | 158230-0020 | TERMINAL ARM |
70/2. | [1] | 158315-0200 | TERMINAL SHAFT |
70/3. | [1] | 158315-0200 | TERMINAL SHAFT |
70/4. | [2] | 158736-0100 | TAPER PIN |
70/5. | [2] | 011006-0620 | SET OF NUTS |
70/6. | [1] | 158214-0020 | SPEED DROOP ADJUSTER |
70/7. | [1] | 014020-5120 | PLAIN WASHER |
70/8. | [1] | 029320-5030 | TAB WASHER |
70/9. | [1] | 010535-1220 | FLAT-HEAD SCREW |
85. | [1] | 158814-0900 | SPEED CONTROL SHAFT |
86. | [2] | 158823-0300 | BUSHING |
86. | [2] | 158823-0300 | BUSHING |
87. | [1] | 158322-0200 | COILED SPRING |
88. | [1] | 158710-0400 | STRAP |
89. | [1] | 029404-5010 | BEARING PIN |
95. | [1] | 158211-0100 | STRAP |
96. | [2] | 158653-0100 | WIRE |
104. | [1] | 158017-0900 | GASKET |
105. | [1] | 158562-2120 | HYDRAULIC CONTROLLER |
105/1. | [1] | 158562-2100 | COVER |
105/2. | [1] | 158910-0400 | CYLINDER |
105/3. | [3] | 029050-6090 | FLAT-HEAD SCREW |
105/4. | [1] | 158912-2100 | COILED SPRING |
105/5. | [1] | 158912-2200 | COILED SPRING |
105/6. | [1] | 158914-0520 | PUMP PLUNGER |
105/7. | [2] | 029633-5051 | O-RING |
105/8. | [1] | 016570-5610 | O-RING |
105/9. | [1] | 158910-0500 | CAP |
105/10. | [1] | 029630-9050 | O-RING |
105/11. | [4] | 029050-6220 | FLAT-HEAD SCREW |
105/12. | [1] | 158914-0800 | BUSHING |
105/13. | [1] | 158915-1100 | FLAT-HEAD SCREW |
105/14. | [1] | 158567-1500 | WING NUT |
105/15. | [1] | 158904-2020 | ROUND NUT |
105/16. | [1] | 011206-1020 | SET OF NUTS |
105/17. | [1] | 029331-0080 | GASKET D15&10T1 |
105/18. | [1] | 158917-0220 | AIR FILTER |
105/19. | [1] | 158917-0500 | CONNECTOR |
105/21. | [1] | 158917-2420 | ELBOW |
105/22. | [1] | 016010-0910 | LOCKING WASHER |
105/23. | [1] | 029311-0170 | SHIM |
105/25. | [1] | 029240-6020 | UNION NUT |
105/26. | [1] | 158567-0500 | SET OF NUTS |
105/30. | [1] | 026512-1640 | GASKET D15.9&12.2T1 |
105/31. | [1] | 158066-0000 | BLEEDER SCREW |
106. | [4] | 029010-6350 | BLEEDER SCREW M6P1.0L22 |
118. | [1] | 158027-0100 | NEEDLE VALVE |
119. | [1] | 016500-0710 | O-RING |
123. | [2] | 026512-1640 | GASKET D15.9&12.2T1 |
124. | [2] | 029111-2070 | CAPSULE M12P1.5L10 |
130. | [1] | 029331-8040 | GASKET |
131. | [1] | 158660-0020 | CONTROL VALVE |
135. | [1] | 158515-0700 | INDICATOR PLATE |
137. | [1] | 158515-0800 | INDICATOR PLATE |
140. | [1] | 158820-0620 | POINTER |
142. | [1] | 158820-0620 | POINTER |
190. | [1] | 158017-1000 | GASKET |
200. | [1] | 158599-7620 | SPARE PART |
Include in #2:
105856-0360
as INJECTION-PUMP ASSEMBLY
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
O-365
Before/After
PRODUCT SUPPORT PROGRAM FOR INSPECTING AND TIGHTENING THE RETAINER NUT ON 185-2831 FUEL INJECTION LINES ON CERTAIN 3406C GENERATOR SETS
1252 1254 PS43662
This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43662" as the Part Numberand "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
31Jul2014
PROBLEM
The 185-2831 Fuel Injection Lines may not have been tightened from the factory.
AFFECTED PRODUCT
Model Identification Number
3406C C2G08082, 8086, 8089, 8092, 8096, 8103-8104, 8106, 8109, 8113, 8183
NKM00276, 279, 281, 289-290, 294-298, 384
PARTS NEEDED
No parts needed for this program
ACTION REQUIRED
Open the rocker covers.
Inspect each of the fuel injection line assembly retainer nuts that thread into each of the fuel injector nozzles for the proper torque. Tighten the nut to 42 +/- 6.8 Nm.
Close the rocker covers.
Refer to Disassembly and Assembly, RENR1294.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-8000 hrs,
0-12 mo 0.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 2.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.