Information governor
BOSCH
F 019 Z2F 549
f019z2f549
ZEXEL
105934-0160
1059340160

Rating:
Scheme ###:
1. | [1] | 159360-1820 | GOVERNOR HOUSING |
4. | [1] | 159362-5120 | PLATE |
5. | [10] | 139006-6100 | BLEEDER SCREW |
5. | [10] | 139006-6100 | BLEEDER SCREW |
7. | [1] | 139709-0100 | O-RING |
8. | [1] | 159364-4820 | LEVER SHAFT |
9. | [1] | 159362-6620 | CONTROL LEVER |
10. | [1] | 016010-0740 | LOCKING WASHER |
11/1. | [0] | 029311-0220 | SHIM D18&10.3T0.2 |
11/1. | [0] | 029311-0230 | SHIM D18&10.3T0.5 |
11/1. | [0] | 029311-0430 | SHIM D18&10.3T0.30 |
11/1. | [0] | 029311-0440 | SHIM D18&10.3T0.40 |
11/1. | [0] | 029311-0450 | SHIM D18&10.3T0.25 |
11/1. | [0] | 029311-0460 | SHIM D18&10.3T0.35 |
11/1. | [0] | 139410-3300 | SHIM D18&10.3T0.6 |
11/1. | [0] | 139410-3400 | SHIM D18&10.3T0.8 |
11/1. | [0] | 139410-3500 | SHIM D18&10.3T0.9 |
12. | [1] | 159368-7900 | COILED SPRING |
13. | [1] | 159363-8420 | CONTROL LEVER |
15. | [1] | 013020-8040 | UNION NUT M8P1.25H7 |
16. | [1] | 159364-5000 | CAPSULE |
17. | [1] | 159362-2620 | CONTROL LEVER |
18. | [1] | 159215-0300 | COILED SPRING |
20. | [1] | 159365-0100 | LEVER SHAFT |
21. | [2] | 020104-1240 | BLEEDER SCREW |
22. | [1] | 159363-6300 | CONTROL LEVER |
23. | [1] | 139608-0600 | PACKING RING |
24. | [1] | 159365-1700 | PLAIN WASHER |
24B/1. | [0] | 139408-1000 | SHIM D16&8T0.5 |
24B/1. | [0] | 139408-1300 | SHIM D16&8T0.2 |
24D. | [1] | 139308-2100 | PLAIN WASHER |
25. | [1] | 159238-4200 | LOCKING WASHER |
26. | [1] | 159390-8620 | CONTROL LEVER |
27. | [1] | 159369-3000 | COILED SPRING |
28. | [1] | 159364-6000 | BUSHING |
29. | [1] | 014110-8440 | LOCKING WASHER |
30. | [1] | 013020-8040 | UNION NUT M8P1.25H7 |
35. | [1] | 159361-2421 | GOVERNOR COVER |
35/1. | [1] | 159361-2401 | GOVERNOR COVER |
43. | [1] | 159364-0700 | LEVER SHAFT |
44. | [1] | 159364-0800 | BEARING PIN |
45. | [2] | 016010-0640 | LOCKING WASHER |
46. | [1] | 159363-6521 | TENSIONING LEVER |
46/1. | [1] | 159363-6510 | TENSIONING LEVER |
46/2. | [1] | 159363-6621 | GUIDE LEVER |
46/3. | [2] | 159365-0500 | BEARING PIN |
46/3. | [2] | 159365-0500 | BEARING PIN |
46/4. | [1] | 159368-7700 | COILED SPRING |
46/5. | [1] | 016010-0540 | LOCKING WASHER |
46/6. | [2] | 016010-0440 | LOCKING WASHER |
46/7. | [2] | 159364-4121 | RACK |
46/7. | [2] | 159364-4121 | RACK |
46/8. | [2] | 159364-4300 | UNION NUT |
46/8. | [2] | 159364-4300 | UNION NUT |
46/9. | [2] | 159364-4400 | FLAT-HEAD SCREW |
46/9. | [2] | 159364-4400 | FLAT-HEAD SCREW |
46/10. | [2] | 159368-6900 | COILED SPRING |
46/10. | [2] | 159368-6900 | COILED SPRING |
46/11. | [1] | 159368-7000 | COILED SPRING |
46/12. | [1] | 159368-9500 | COILED SPRING |
46/13. | [1] | 159364-1800 | UNION NUT |
46/14. | [1] | 159365-0600 | FLAT-HEAD SCREW |
46/15. | [1] | 159369-2200 | COILED SPRING |
46/16. | [1] | 159369-2300 | COILED SPRING |
47. | [2] | 016110-1020 | LOCKING WASHER |
48. | [2] | 159237-0200 | CAPSULE |
51. | [9] | 020106-3840 | BLEEDER SCREW |
56. | [1] | 159362-3720 | LEVER GROUP |
57. | [2] | 020105-1040 | BLEEDER SCREW M5P0.8L10 |
58. | [1] | 146711-0000 | PLATE |
59. | [1] | 154415-1200 | BUSHING |
60. | [1] | 154415-1300 | UNION NUT |
65. | [1] | 154612-3522 | RACK SENSOR ASSY |
65/1. | [1] | 407945-0252 | RACK SENSOR |
65/3. | [1] | 139726-0000 | O-RING |
65/4. | [2] | 010206-2040 | HEX-SOCKET-HEAD CAP SCREW |
65/5. | [2] | 029320-6010 | LOCKING WASHER |
65/6. | [2] | 014010-6140 | PLAIN WASHER D13&6.5T1 |
70. | [1] | 154403-2800 | COILED SPRING |
71. | [2] | 154413-2600 | GASKET |
72. | [1] | 154415-2220 | DIAPHRAGM |
75. | [1] | 154415-1100 | SLOTTED WASHER |
76. | [1] | 014110-6440 | LOCKING WASHER |
77. | [1] | 013030-6040 | UNION NUT M6P1H3.6 |
79. | [1] | 154413-4000 | FLAT-HEAD SCREW |
80. | [1] | 154404-5600 | COVER |
82. | [2] | 026506-1040 | GASKET D9.9&6.2T1 |
83. | [1] | 013030-6040 | UNION NUT M6P1H3.6 |
84. | [1] | 154035-1600 | CAP NUT |
88. | [1] | 029731-0180 | EYE BOLT |
89. | [2] | 026510-1340 | GASKET D13.4&10.2T1 |
90. | [1] | 154412-7920 | JOINT CONNECTION |
91. | [3] | 154062-2900 | BLEEDER SCREW |
92A. | [3] | 014110-6440 | LOCKING WASHER |
95. | [1] | 029111-2090 | CAPSULE |
96. | [1] | 029331-2130 | GASKET |
97. | [1] | 159364-2000 | CAPSULE |
100. | [1] | 154101-4420 | FLYWEIGHT ASSEMBLY |
101. | [1] | 025803-1310 | WOODRUFF KEY |
102. | [1] | 029321-2020 | LOCKING WASHER |
103. | [1] | 029231-2030 | UNION NUT |
110. | [1] | 154123-2320 | SLIDING PIECE |
111/1. | [0] | 029311-0010 | SHIM D14&10.1T0.2 |
111/1. | [0] | 029311-0180 | SHIM D14&10.1T0.3 |
111/1. | [0] | 029311-0190 | SHIM D14&10.1T0.40 |
111/1. | [0] | 029311-0210 | SHIM D14&10.1T1 |
111/1. | [0] | 139410-0000 | SHIM D14.0&10.1T0.5 |
111/1. | [0] | 139410-0100 | SHIM D14.0&10.1T1.5 |
111/1. | [0] | 139410-3000 | SHIM D14&10.1T2.0 |
111/1. | [0] | 139410-3100 | SHIM D14&10.1T3.0 |
111/1. | [0] | 139410-3200 | SHIM D14&10.1T4.0 |
112. | [1] | 159364-2100 | TERMINAL STUD |
130. | [1] | 159367-2000 | GOVERNOR SPRING |
131. | [1] | 159367-6200 | GOVERNOR SPRING |
132. | [1] | 159368-6500 | COILED SPRING |
133. | [1] | 159368-5120 | SPRING PACK |
133/1. | [1] | 159364-2200 | GUIDE SLEEVE |
133/2. | [1] | 159368-3300 | COILED SPRING |
133/3. | [1] | 159368-0500 | COILED SPRING |
133/4/1. | [0] | 029311-0010 | SHIM D14&10.1T0.2 |
133/4/1. | [0] | 029311-0180 | SHIM D14&10.1T0.3 |
133/4/1. | [0] | 029311-0190 | SHIM D14&10.1T0.40 |
133/4/1. | [0] | 029311-0210 | SHIM D14&10.1T1 |
133/4/1. | [0] | 139410-0000 | SHIM D14.0&10.1T0.5 |
133/4/1. | [0] | 139410-0100 | SHIM D14.0&10.1T1.5 |
133/4/1. | [0] | 139410-3000 | SHIM D14&10.1T2.0 |
133/4/1. | [0] | 139410-3100 | SHIM D14&10.1T3.0 |
133/4/1. | [0] | 139410-3200 | SHIM D14&10.1T4.0 |
135. | [1] | 159364-2300 | FLAT-HEAD SCREW |
137. | [1] | 159364-2000 | CAPSULE |
140. | [1] | 159364-2500 | LEVER SHAFT |
145. | [1] | 159233-5700 | UNION NUT |
149. | [1] | 159237-5400 | CAPSULE |
150. | [1] | 159364-2600 | SLOTTED WASHER |
151. | [1] | 159364-2700 | SLOTTED WASHER |
155. | [1] | 159363-3720 | STRAP |
156. | [1] | 010235-1020 | HEX-SOCKET-HEAD CAP SCREW |
160. | [1] | 159362-3420 | LEVER GROUP |
160/1. | [1] | 159364-4920 | LEVER SHAFT |
160/2. | [1] | 159362-1020 | CONTROL LEVER |
160/3. | [1] | 159362-2000 | CONTROL LEVER |
160/4. | [2] | 159362-1300 | SHIM |
160/4. | [2] | 159362-1300 | SHIM |
160/5. | [2] | 016010-0840 | LOCKING WASHER |
160/5. | [2] | 016010-0840 | LOCKING WASHER |
160/6. | [1] | 159368-7400 | COILED SPRING |
162. | [1] | 139411-0600 | SHIM |
163. | [1] | 159238-3000 | LOCKING WASHER |
164. | [1] | 139610-0800 | PACKING RING |
168. | [1] | 159380-0300 | CONTROL LEVER |
169. | [1] | 013020-8040 | UNION NUT M8P1.25H7 |
170. | [1] | 159382-5920 | CONTROL LEVER |
172. | [4] | 020106-1240 | BLEEDER SCREW M6P1.0L12 |
172. | [4] | 020106-1240 | BLEEDER SCREW M6P1.0L12 |
173. | [1] | 154013-3800 | FLAT-HEAD SCREW |
173B. | [1] | 154013-4600 | FLAT-HEAD SCREW |
174. | [1] | 154013-3700 | FLAT-HEAD SCREW |
174B. | [1] | 154013-4700 | FLAT-HEAD SCREW |
174C. | [1] | 154013-4400 | FLAT-HEAD SCREW |
175. | [1] | 154013-2100 | FLAT-HEAD SCREW |
176. | [1] | 154011-4800 | UNION NUT |
177. | [1] | 154011-4700 | UNION NUT |
178. | [1] | 139210-0300 | UNION NUT |
181. | [1] | 159399-3600 | PLATE |
236. | [1] | 154390-4700 | GASKET |
237. | [1] | 154390-4800 | GASKET |
250. | [1] | 159399-0120 | BRACKET |
251. | [2] | 154339-6000 | COILED SPRING |
252. | [2] | 020106-1840 | BLEEDER SCREW M6P1L18 |
252. | [2] | 020106-1840 | BLEEDER SCREW M6P1L18 |
252B. | [1] | 159365-3900 | STUD |
253. | [1] | 159365-3100 | STUD |
254. | [1] | 010110-2540 | BLEEDER SCREW M10P1.25L25 |
257. | [2] | 154156-3400 | TUBE |
270. | [1] | 159362-4420 | GUIDE PLATE |
271. | [2] | 020106-1640 | BLEEDER SCREW M6P1.0L14 |
300. | [1] | 159375-5900 | CAM PLATE |
301. | [1] | 016010-0840 | LOCKING WASHER |
303. | [1] | 016010-0540 | LOCKING WASHER |
311. | [2] | 159237-5400 | CAPSULE |
321/1. | [1] | 159274-5100 | STOP PIN L72.5 |
321/1. | [1] | 159274-5200 | STOP PIN L73 |
321/1. | [1] | 159274-5300 | STOP PIN L73.5 |
321/1. | [1] | 159274-5400 | STOP PIN L74 |
321/1. | [1] | 159274-5500 | STOP PIN L74.5 |
321/1. | [1] | 159274-5600 | STOP PIN L75 |
321/1. | [1] | 159274-5700 | STOP PIN L75.5 |
321/1. | [1] | 159274-5800 | STOP PIN L76 |
321/1. | [1] | 159274-5900 | STOP PIN L76.5 |
321/1. | [1] | 159274-6000 | STOP PIN L77 |
321/1. | [1] | 159274-6100 | STOP PIN L77.5 |
321/1. | [1] | 159274-6200 | STOP PIN L78 |
321/1. | [1] | 159274-6300 | STOP PIN L78.5 |
321/1. | [1] | 159274-6400 | STOP PIN L79 |
321/1. | [1] | 159274-6500 | STOP PIN L79.5 |
321/1. | [1] | 159274-6600 | STOP PIN L80 |
321/1. | [1] | 159274-6700 | STOP PIN L80.5 |
321/1. | [1] | 159274-6800 | STOP PIN L81 |
321/1. | [1] | 159274-6900 | STOP PIN L81.5 |
321/1. | [1] | 159274-7000 | STOP PIN L82 |
321/1. | [1] | 159274-7100 | STOP PIN L82.5 |
321/1. | [1] | 159274-7200 | STOP PIN L83 |
321/1. | [1] | 159274-7300 | STOP PIN L83.5 |
321/1. | [1] | 159274-7400 | STOP PIN L84 |
321/1. | [1] | 159274-7500 | STOP PIN L84.5 |
321/1. | [1] | 159274-7600 | STOP PIN L85 |
321/1. | [1] | 159274-7700 | STOP PIN L85.5 |
321/1. | [1] | 159274-7800 | STOP PIN L86 |
321/1. | [1] | 159274-7900 | STOP PIN L86.5 |
321/1. | [1] | 159274-8000 | STOP PIN L87 |
321/1. | [1] | 159274-8100 | STOP PIN L87.5 |
321/1. | [1] | 159274-8200 | STOP PIN L88 |
321/1. | [1] | 159274-8300 | STOP PIN L88.5 |
321/1. | [1] | 159274-8400 | STOP PIN L89 |
321/1. | [1] | 159274-8500 | STOP PIN L89.5 |
321/1. | [1] | 159274-8600 | STOP PIN L90 |
400. | [1] | 159363-8000 | CONTROL LEVER |
401. | [1] | 016010-0540 | LOCKING WASHER |
402. | [1] | 159363-6920 | CONTROL LEVER |
403. | [1] | 016010-0540 | LOCKING WASHER |
404. | [1] | 159305-0700 | DISTRIBUTOR CAM |
406. | [1] | 159363-7020 | STRAP |
408. | [1] | 016010-0840 | LOCKING WASHER |
409. | [1] | 029310-8050 | SHIM D13.5&8T0.5 |
414. | [1] | 159363-8100 | CONTROL LEVER |
415. | [2] | 016010-0640 | LOCKING WASHER |
415. | [2] | 016010-0640 | LOCKING WASHER |
416. | [1] | 159369-2500 | COILED SPRING |
450. | [1] | 159365-3000 | BLEEDER SCREW |
451. | [1] | 029310-6390 | SHIM D11.5&6.5T0.50 |
452. | [0] | 029310-6370 | SHIM D11.5&6.5T0.30 |
453. | [1] | 016010-0640 | LOCKING WASHER |
460. | [1] | 159399-3322 | ADJUSTING DEVICE |
460/1. | [1] | 159399-0422 | ADJUSTING DEVICE |
460/2. | [1] | 159399-3420 | BRACKET |
460/3. | [1] | 029240-6010 | UNION NUT M6P1.0H5* |
460/4. | [1] | 153141-1000 | BLEEDER SCREW |
460/5. | [4] | 013030-6040 | UNION NUT M6P1H3.6 |
460/8. | [1] | 159399-0522 | ADJUSTING DEVICE |
461. | [1] | 159399-1420 | LEVER GROUP |
462. | [2] | 020106-1240 | BLEEDER SCREW M6P1.0L12 |
462. | [2] | 020106-1240 | BLEEDER SCREW M6P1.0L12 |
464. | [2] | 020106-1240 | BLEEDER SCREW M6P1.0L12 |
471. | [1] | 159365-3401 | LEVER SHAFT |
472. | [2] | 029620-8020 | PACKING RING |
473. | [1] | 159365-1800 | PLAIN WASHER |
474/1. | [0] | 139408-1000 | SHIM D16&8T0.5 |
474/1. | [0] | 139408-1300 | SHIM D16&8T0.2 |
476. | [2] | 014110-6440 | LOCKING WASHER |
476. | [2] | 014110-6440 | LOCKING WASHER |
477. | [1] | 159233-7500 | UNION NUT |
478. | [1] | 155615-3300 | BLEEDER SCREW M6P1.0L42 |
479. | [1] | 159390-9100 | CONTROL LEVER |
480. | [1] | 159390-9200 | CONTROL LEVER |
481. | [1] | 159390-9300 | STRAP |
482. | [4] | 159238-4200 | LOCKING WASHER |
482. | [4] | 159238-4200 | LOCKING WASHER |
482. | [4] | 159238-4200 | LOCKING WASHER |
482. | [4] | 159238-4200 | LOCKING WASHER |
483. | [1] | 159365-1901 | BUSHING |
484. | [1] | 159369-3101 | COILED SPRING |
485. | [2] | 159365-2000 | BEARING PIN |
485. | [2] | 159365-2000 | BEARING PIN |
486. | [2] | 013020-6040 | UNION NUT M6P1H5 |
486. | [2] | 013020-6040 | UNION NUT M6P1H5 |
487. | [2] | 159365-3500 | BUSHING |
487. | [2] | 159365-3500 | BUSHING |
488. | [2] | 139408-1000 | SHIM D16&8T0.5 |
835S. | [2] | 154062-3220 | CAP |
835S. | [2] | 154062-3220 | CAP |
Include in #1:
107492-1142
as GOVERNOR
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Start By:a. remove fuel injection linesb. remove fuel filter and basec. remove fuel transfer pump The following illustrations are of a 3304 Engine. 1. Disconnect the governor control linkage from the governor.2. On 3304 Engines only: remove oil supply line (1), oil drain line (2) and heat shield (3). Remove the O-ring seal from oil drain line (2) if it is damaged. Remove the gaskets and screen from the top of the turbocharger.3. Disconnect fuel drain lines (4) and (5) from the fuel injection pump housing and governor. 4. Remove the nuts, washers and cover from the timing gear housing. Remove studs (6) if they are damaged or loose.5. Loosen bolt (7) enough to leave a gap of 3.18 mm (.125 in) between washer (8) and the fuel pump drive gear.6. Install Tool (A) as shown. Tighten the stud to pull the fuel pump drive gear loose from the taper on the fuel injection pump camshaft.7. Remove Tool (A), bolt (7) and washer (8) from the engine. 8. Fasten a nylon strap and hoist to the fuel injection pump housing and governor. The 3304 fuel injection pump housing and governor weighs 24 kg (53 lb). The 3306 fuel injection pump housing and governor weighs 29 kg (64 lb).9. Remove bolt (9), bolt (10), three nuts (11) and the fuel injection pump housing and governor. Remove the two O-ring seals from the bottom and the two O-ring seals from the front of the fuel injection pump housing and governor.Install Fuel Injection Pump Housing & Governor
The following illustrations are of a 3304 Engine. 1. Put clean engine oil on the O-ring seals. Install O-ring seals (1) in the bottom and O-ring seals (2) in the front of the fuel injection pump housing and governor. 2. Make sure O-ring seals (1) and (2) stay in position in the fuel injection pump housing and governor. Fasten a hoist to the fuel injection pump housing and governor, and put it in position on the engine. Install the two bolts at location (5) and the three nuts on studs (3) to hold the fuel injection pump housing and governor in position.3. Remove the bolts that hold cover (4) in position. Remove cover (4) and the gasket. 4. Put Tool (A) in position as shown. Install the bolt that holds the fuel pump drive gear to the fuel injection pump camshaft without the washer. This will allow the camshaft in the fuel system to be turned.5. Put pressure on the end of Tool (A) and turn the camshaft slowly until the Tool drops into the groove (slot) in the camshaft. Leave Tool (A) in position in the groove (slot). Remove the bolt from the end of the camshaft. 6. Install washer (6) with the large diameter toward the front of the engine. Install bolt (7) and tighten it to a torque of 6.8 N m (60 lb in).7. Install Tool (B) as shown in the flywheel housing. Make sure bolt (7) does not loosen as
The following illustrations are of a 3304 Engine. 1. Put clean engine oil on the O-ring seals. Install O-ring seals (1) in the bottom and O-ring seals (2) in the front of the fuel injection pump housing and governor. 2. Make sure O-ring seals (1) and (2) stay in position in the fuel injection pump housing and governor. Fasten a hoist to the fuel injection pump housing and governor, and put it in position on the engine. Install the two bolts at location (5) and the three nuts on studs (3) to hold the fuel injection pump housing and governor in position.3. Remove the bolts that hold cover (4) in position. Remove cover (4) and the gasket. 4. Put Tool (A) in position as shown. Install the bolt that holds the fuel pump drive gear to the fuel injection pump camshaft without the washer. This will allow the camshaft in the fuel system to be turned.5. Put pressure on the end of Tool (A) and turn the camshaft slowly until the Tool drops into the groove (slot) in the camshaft. Leave Tool (A) in position in the groove (slot). Remove the bolt from the end of the camshaft. 6. Install washer (6) with the large diameter toward the front of the engine. Install bolt (7) and tighten it to a torque of 6.8 N m (60 lb in).7. Install Tool (B) as shown in the flywheel housing. Make sure bolt (7) does not loosen as