105934-0030 ZEXEL 9 421 615 321 BOSCH GOVERNOR 9421615321 1059340030

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BOSCH 9 421 615 321 9421615321

ZEXEL 105934-0030 1059340030

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Scheme ###:

1.	[1]	159360-1720	GOVERNOR HOUSING
4.	[1]	159362-5120	PLATE
5.	[10]	139006-6100	BLEEDER SCREW
5.	[10]	139006-6100	BLEEDER SCREW
7.	[1]	139709-0100	O-RING
8.	[1]	159364-4820	LEVER SHAFT
9.	[1]	159362-6620	CONTROL LEVER
10.	[1]	016010-0740	LOCKING WASHER
11/1.	[0]	029311-0220	SHIM D18&10.3T0.2
11/1.	[0]	029311-0230	SHIM D18&10.3T0.5
11/1.	[0]	029311-0430	SHIM D18&10.3T0.30
11/1.	[0]	029311-0440	SHIM D18&10.3T0.40
11/1.	[0]	029311-0450	SHIM D18&10.3T0.25
11/1.	[0]	029311-0460	SHIM D18&10.3T0.35
11/1.	[0]	139410-3300	SHIM D18&10.3T0.6
11/1.	[0]	139410-3400	SHIM D18&10.3T0.8
11/1.	[0]	139410-3500	SHIM D18&10.3T0.9
12.	[1]	159368-7900	COILED SPRING
13.	[1]	159363-7820	CONTROL LEVER
15.	[1]	013020-8040	UNION NUT M8P1.25H7
16.	[1]	159364-5000	CAPSULE
17.	[1]	159362-2620	CONTROL LEVER
18.	[1]	159215-0300	COILED SPRING
20.	[1]	159365-0100	LEVER SHAFT
21.	[2]	020104-1240	BLEEDER SCREW
22.	[1]	159363-6300	CONTROL LEVER
23.	[1]	139608-0600	PACKING RING
24.	[1]	159365-1700	PLAIN WASHER
24B/1.	[0]	139408-1000	SHIM D16&8T0.5
24B/1.	[0]	139408-1300	SHIM D16&8T0.2
24D.	[1]	139308-2100	PLAIN WASHER
25.	[1]	159238-4200	LOCKING WASHER
26.	[1]	159390-8620	CONTROL LEVER
27.	[1]	159369-2100	COILED SPRING
28.	[1]	159364-6000	BUSHING
29.	[1]	014110-8440	LOCKING WASHER
30.	[1]	013020-8040	UNION NUT M8P1.25H7
35.	[1]	159361-2220	GOVERNOR COVER
43.	[1]	159364-0700	LEVER SHAFT
44.	[1]	159364-0800	BEARING PIN
45.	[2]	016010-0640	LOCKING WASHER
46.	[1]	159363-6520	TENSIONING LEVER
46/1.	[1]	159363-6510	TENSIONING LEVER
46/2.	[1]	159363-6620	GUIDE LEVER
46/3.	[2]	159365-0500	BEARING PIN
46/3.	[2]	159365-0500	BEARING PIN
46/4.	[1]	159368-7700	COILED SPRING
46/5.	[1]	016010-0540	LOCKING WASHER
46/6.	[2]	016010-0440	LOCKING WASHER
46/7.	[2]	159364-4121	RACK
46/7.	[2]	159364-4121	RACK
46/8.	[2]	159364-4300	UNION NUT
46/8.	[2]	159364-4300	UNION NUT
46/9.	[2]	159364-4400	FLAT-HEAD SCREW
46/9.	[2]	159364-4400	FLAT-HEAD SCREW
46/10.	[2]	159368-6900	COILED SPRING
46/10.	[2]	159368-6900	COILED SPRING
46/11.	[1]	159368-7000	COILED SPRING
46/12.	[1]	159368-9500	COILED SPRING
46/13.	[1]	159364-1800	UNION NUT
46/14.	[1]	159365-0600	FLAT-HEAD SCREW
46/15.	[1]	159369-2200	COILED SPRING
46/16.	[1]	159369-2300	COILED SPRING
47.	[2]	016110-1020	LOCKING WASHER
48.	[2]	159237-0200	CAPSULE
51.	[9]	020106-3840	BLEEDER SCREW
56.	[1]	159362-3720	LEVER GROUP
57.	[2]	020105-1040	BLEEDER SCREW M5P0.8L10
58.	[1]	146711-0000	PLATE
59.	[1]	154413-3600	BUSHING
60.	[1]	146716-0000	UNION NUT
65.	[1]	154612-0820	RACK SENSOR ASSY
65/1.	[1]	407945-0180	RACK SENSOR
65/3.	[1]	139726-0000	O-RING
65/4.	[2]	010206-2040	HEX-SOCKET-HEAD CAP SCREW
65/5.	[2]	029320-6010	LOCKING WASHER
65/6.	[2]	014010-6140	PLAIN WASHER D13&6.5T1
70.	[1]	154403-2800	COILED SPRING
71.	[2]	154413-2600	GASKET
72.	[1]	154415-1020	DIAPHRAGM
75.	[1]	154415-1100	SLOTTED WASHER
76.	[1]	014110-6440	LOCKING WASHER
77.	[1]	013030-6010	UNION NUT
79.	[1]	154413-4000	FLAT-HEAD SCREW
80.	[1]	154404-5400	COVER
82.	[2]	026506-1040	GASKET D9.9&6.2T1
83.	[1]	013030-6040	UNION NUT M6P1H3.6
84.	[1]	154035-1600	CAP NUT
88.	[1]	029731-0180	EYE BOLT
89.	[2]	026510-1340	GASKET D13.4&10.2T1
90.	[1]	154412-7920	JOINT CONNECTION
91.	[1]	020106-2040	BLEEDER SCREW M6P1L20
92.	[2]	139006-7000	BLEEDER SCREW
92A.	[2]	014110-6440	LOCKING WASHER
95.	[1]	029111-2090	CAPSULE
96.	[1]	029331-2130	GASKET
97.	[1]	159364-2000	CAPSULE
100.	[1]	154101-4220	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1310	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
110.	[1]	154123-2320	SLIDING PIECE
111/1.	[0]	029311-0010	SHIM D14&10.1T0.2
111/1.	[0]	029311-0180	SHIM D14&10.1T0.3
111/1.	[0]	029311-0190	SHIM D14&10.1T0.40
111/1.	[0]	029311-0210	SHIM D14&10.1T1
111/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
111/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
111/1.	[0]	139410-3000	SHIM D14&10.1T2.0
111/1.	[0]	139410-3100	SHIM D14&10.1T3.0
111/1.	[0]	139410-3200	SHIM D14&10.1T4.0
112.	[1]	159364-2100	TERMINAL STUD
130.	[1]	159367-2000	GOVERNOR SPRING
131.	[1]	159367-6200	GOVERNOR SPRING
132.	[1]	159368-6500	COILED SPRING
133.	[1]	159368-5120	SPRING PACK
133/1.	[1]	159364-2200	GUIDE SLEEVE
133/2.	[1]	159368-3300	COILED SPRING
133/3.	[1]	159368-0500	COILED SPRING
133/4/1.	[0]	029311-0010	SHIM D14&10.1T0.2
133/4/1.	[0]	029311-0180	SHIM D14&10.1T0.3
133/4/1.	[0]	029311-0190	SHIM D14&10.1T0.40
133/4/1.	[0]	029311-0210	SHIM D14&10.1T1
133/4/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
133/4/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
133/4/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
133/4/1.	[0]	139410-3000	SHIM D14&10.1T2.0
133/4/1.	[0]	139410-3100	SHIM D14&10.1T3.0
133/4/1.	[0]	139410-3200	SHIM D14&10.1T4.0
135.	[1]	159364-2300	FLAT-HEAD SCREW
137.	[1]	159364-2000	CAPSULE
140.	[1]	159364-2500	LEVER SHAFT
145.	[1]	159233-5700	UNION NUT
149.	[1]	159237-5400	CAPSULE
150.	[1]	159364-2600	SLOTTED WASHER
151.	[1]	159364-2700	SLOTTED WASHER
155.	[1]	159363-3721	STRAP
156.	[1]	010235-1020	HEX-SOCKET-HEAD CAP SCREW
160.	[1]	159362-3420	LEVER GROUP
160/1.	[1]	159364-4920	LEVER SHAFT
160/2.	[1]	159362-1020	CONTROL LEVER
160/3.	[1]	159362-2000	CONTROL LEVER
160/4.	[2]	159362-1300	SHIM
160/4.	[2]	159362-1300	SHIM
160/5.	[2]	016010-0840	LOCKING WASHER
160/5.	[2]	016010-0840	LOCKING WASHER
160/6.	[1]	159368-7400	COILED SPRING
162.	[1]	139411-0600	SHIM
163.	[1]	159238-3000	LOCKING WASHER
164.	[1]	139610-0800	PACKING RING
168.	[1]	159380-0300	CONTROL LEVER
169.	[1]	013020-8040	UNION NUT M8P1.25H7
170.	[1]	159382-5920	CONTROL LEVER
172.	[4]	020106-1240	BLEEDER SCREW M6P1.0L12
172.	[4]	020106-1240	BLEEDER SCREW M6P1.0L12
173.	[1]	154013-1700	BLEEDER SCREW
173B.	[1]	154013-1800	BLEEDER SCREW
173C.	[1]	154013-1900	BLEEDER SCREW
174.	[1]	154013-2000	BLEEDER SCREW
175.	[1]	154013-2100	FLAT-HEAD SCREW
176.	[1]	154011-4000	UNION NUT
177.	[1]	154011-4100	UNION NUT
178.	[1]	013131-0040	UNION NUT M10P1.25H6
181.	[1]	159399-1000	PLATE
236.	[1]	154390-4700	GASKET
237.	[1]	154390-4800	GASKET
250.	[1]	159399-0120	BRACKET
251.	[2]	154339-5100	COILED SPRING
252.	[1]	020006-1440	BLEEDER SCREW M6P1L14
252A.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
253.	[1]	159365-2900	STUD
254.	[1]	020010-2540	BLEEDER SCREW M10P1.25L25
257.	[2]	154156-3400	TUBE
270.	[1]	159362-4420	GUIDE PLATE
271.	[2]	020106-1640	BLEEDER SCREW M6P1.0L14
300.	[1]	159374-8900	CAM PLATE
301.	[1]	016010-0840	LOCKING WASHER
303.	[1]	016010-0540	LOCKING WASHER
311.	[2]	159237-5400	CAPSULE
321/1.	[1]	159274-5100	STOP PIN L72.5
321/1.	[1]	159274-5200	STOP PIN L73
321/1.	[1]	159274-5300	STOP PIN L73.5
321/1.	[1]	159274-5400	STOP PIN L74
321/1.	[1]	159274-5500	STOP PIN L74.5
321/1.	[1]	159274-5600	STOP PIN L75
321/1.	[1]	159274-5700	STOP PIN L75.5
321/1.	[1]	159274-5800	STOP PIN L76
321/1.	[1]	159274-5900	STOP PIN L76.5
321/1.	[1]	159274-6000	STOP PIN L77
321/1.	[1]	159274-6100	STOP PIN L77.5
321/1.	[1]	159274-6200	STOP PIN L78
321/1.	[1]	159274-6300	STOP PIN L78.5
321/1.	[1]	159274-6400	STOP PIN L79
321/1.	[1]	159274-6500	STOP PIN L79.5
321/1.	[1]	159274-6600	STOP PIN L80
321/1.	[1]	159274-6700	STOP PIN L80.5
321/1.	[1]	159274-6800	STOP PIN L81
321/1.	[1]	159274-6900	STOP PIN L81.5
321/1.	[1]	159274-7000	STOP PIN L82
321/1.	[1]	159274-7100	STOP PIN L82.5
321/1.	[1]	159274-7200	STOP PIN L83
321/1.	[1]	159274-7300	STOP PIN L83.5
321/1.	[1]	159274-7400	STOP PIN L84
321/1.	[1]	159274-7500	STOP PIN L84.5
321/1.	[1]	159274-7600	STOP PIN L85
321/1.	[1]	159274-7700	STOP PIN L85.5
321/1.	[1]	159274-7800	STOP PIN L86
321/1.	[1]	159274-7900	STOP PIN L86.5
321/1.	[1]	159274-8000	STOP PIN L87
321/1.	[1]	159274-8100	STOP PIN L87.5
321/1.	[1]	159274-8200	STOP PIN L88
321/1.	[1]	159274-8300	STOP PIN L88.5
321/1.	[1]	159274-8400	STOP PIN L89
321/1.	[1]	159274-8500	STOP PIN L89.5
321/1.	[1]	159274-8600	STOP PIN L90
400.	[1]	159363-6820	CONTROL LEVER
401.	[1]	016010-0540	LOCKING WASHER
402.	[1]	159363-6920	CONTROL LEVER
403.	[1]	016010-0540	LOCKING WASHER
404.	[1]	159305-0300	DISTRIBUTOR CAM
406.	[1]	159363-7020	STRAP
408.	[1]	016010-0840	LOCKING WASHER
409.	[1]	029310-8050	SHIM D13.5&8T0.5
414.	[1]	159363-7100	CONTROL LEVER
415.	[2]	016010-0640	LOCKING WASHER
415.	[2]	016010-0640	LOCKING WASHER
416.	[1]	159369-2500	COILED SPRING
450.	[1]	159365-3000	BLEEDER SCREW
451.	[1]	029310-6390	SHIM D11.5&6.5T0.50
452.	[0]	029310-6370	SHIM D11.5&6.5T0.30
453.	[1]	016010-0640	LOCKING WASHER
460.	[1]	159399-0920	ADJUSTING DEVICE
460/1.	[1]	159399-0420	ADJUSTING DEVICE
460/2.	[1]	159399-0820	BRACKET
460/3.	[1]	029240-6010	UNION NUT M6P1.0H5*
460/4.	[1]	153141-1000	BLEEDER SCREW
460/5.	[4]	013030-6040	UNION NUT M6P1H3.6
460/8.	[1]	159399-0520	ADJUSTING DEVICE
461.	[1]	159399-1420	LEVER GROUP
462.	[1]	020106-1240	BLEEDER SCREW M6P1.0L12
463.	[1]	020106-1040	BLEEDER SCREW M6P1L12
464.	[2]	020106-1240	BLEEDER SCREW M6P1.0L12
470.	[1]	159365-1520	BUSHING
471.	[1]	159365-1600	LEVER SHAFT
473.	[1]	159365-1800	PLAIN WASHER
474/1.	[0]	139408-1000	SHIM D16&8T0.5
474/1.	[0]	139408-1300	SHIM D16&8T0.2
476.	[2]	014110-6440	LOCKING WASHER
476.	[2]	014110-6440	LOCKING WASHER
477.	[1]	159233-7500	UNION NUT
478.	[1]	155615-3300	BLEEDER SCREW M6P1.0L42
479.	[1]	159363-7200	CONTROL LEVER
480.	[1]	159363-7300	CONTROL LEVER
481.	[1]	159363-7400	STRAP
482.	[4]	159238-4200	LOCKING WASHER
482.	[4]	159238-4200	LOCKING WASHER
483.	[1]	159365-1900	BUSHING
484.	[1]	159369-2600	COILED SPRING
485.	[2]	159365-2000	BEARING PIN
486.	[2]	013020-6040	UNION NUT M6P1H5
486.	[2]	013020-6040	UNION NUT M6P1H5

Include in #1:

107492-1050 as GOVERNOR

Cross reference number

Zexel num

Bosch num

Firm num

Name

105934-0030

9 421 615 321

GOVERNOR
* K

Information:

Caterpillar: Confidential Yellow
PSP FOR REPLACING UNIT INJECTOR RETURN SPRINGS ON CERTAIN D11N TRACTORS; 776B TRACTORS; 777B, 785, 789 TRUCKS; 3508, 3512, 351 6 ENGINES - PS4591 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA, MARINE TEPS
The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
May 30, 1991 U-110 A-78 AU-66 E-69 O-82 TM-9 PRODUCT SUPPORT PROGRAM FOR REPLACING UNIT INJECTOR RETURN SPRINGS ON CERTAIN D11N TRACTORS; 776B TRACTORS; 777B, 785, AND 789 TRUCKS; AND 3508, 3512, AND 3516 ENGINES. 1290 PS4591 This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS4591" as Part Number, "7755" as Group Number, and "96" as Description Code. Although this Program is to be administered as described above on the Affected Product, parts stock should be reworked as soon as possible. Termination Date
May 31, 1992
Problem
The return springs for Type 2 unit injectors on certain D11N Tractors; 776B Tractors; 777B, 785, and 789 Trucks; and 3508, 3512, and 3516 Engines may fail in some applications. Type 2 injectors are described on