Information governor
BOSCH
9 420 614 826
9420614826
ZEXEL
105932-2783
1059322783

Rating:
Scheme ###:
1. | [1] | 159200-7220 | GOVERNOR HOUSING |
2. | [1] | 154007-0200 | ADAPTOR |
3. | [1] | 020018-1840 | BLEEDER SCREW M8P1.25L18 |
4. | [1] | 159232-2620 | PLATE |
5. | [5] | 029010-6810 | BLEEDER SCREW |
5B. | [1] | 020106-1640 | BLEEDER SCREW M6P1.0L14 |
7. | [1] | 139710-0200 | O-RING |
8. | [1] | 159205-2321 | LEVER SHAFT |
9. | [1] | 159202-7800 | CONTROL LEVER |
10. | [1] | 016010-0810 | LOCKING WASHER |
11/1. | [0] | 029311-0220 | SHIM D18&10.3T0.2 |
11/1. | [0] | 029311-0230 | SHIM D18&10.3T0.5 |
11/1. | [0] | 029311-0430 | SHIM D18&10.3T0.30 |
11/1. | [0] | 029311-0440 | SHIM D18&10.3T0.40 |
11/1. | [0] | 029311-0450 | SHIM D18&10.3T0.25 |
11/1. | [0] | 029311-0460 | SHIM D18&10.3T0.35 |
11/1. | [0] | 139410-3300 | SHIM D18&10.3T0.6 |
11/1. | [0] | 139410-3400 | SHIM D18&10.3T0.8 |
11/1. | [0] | 139410-3500 | SHIM D18&10.3T0.9 |
12. | [1] | 159215-0000 | COILED SPRING |
13. | [1] | 159242-6601 | CONTROL LEVER |
15. | [1] | 013020-8040 | UNION NUT M8P1.25H7 |
16. | [1] | 159237-5500 | CAPSULE |
17. | [1] | 159202-5320 | CONTROL LEVER |
18. | [1] | 159215-0300 | COILED SPRING |
20. | [1] | 159242-0220 | CONTROL LEVER |
21. | [1] | 029311-0210 | SHIM D14&10.1T1 |
22. | [1] | 139610-0700 | PACKING RING |
23/1. | [0] | 139410-3800 | SHIM D22&10.2T0.2 |
23/1. | [0] | 139410-3900 | SHIM D22&10.2T0.3 |
23/1. | [0] | 139410-4000 | SHIM D22&10.2T0.4 |
23/1. | [0] | 139410-4100 | SHIM D22&10.2T0.6 |
23/1. | [0] | 139410-4200 | SHIM D22&10.2T0.8 |
24. | [1] | 159215-7200 | COILED SPRING |
25. | [1] | 159235-6500 | CAP |
26. | [1] | 159290-8020 | CONTROL LEVER |
27. | [1] | 020006-1640 | BLEEDER SCREW M6P1L16 4T |
35. | [1] | 159255-4920 | GOVERNOR COVER |
35/1. | [1] | 159301-8020 | GOVERNOR COVER |
35/1/1. | [1] | 159301-7920 | GOVERNOR COVER |
35/1/1/4. | [1] | 159230-2800 | BUSHING |
35/1/2. | [1] | 159252-4420 | LEVER GROUP |
35/1/2/1. | [1] | 159202-2200 | CONTROL LEVER |
35/1/2/2. | [1] | 016010-0810 | LOCKING WASHER |
35/1/2/3. | [1] | 159202-2120 | CONTROL LEVER |
35/1/2/4. | [1] | 016010-0810 | LOCKING WASHER |
35/1/2/5. | [1] | 159215-2301 | COILED SPRING |
35/1/2/6. | [1] | 159205-6320 | LEVER SHAFT |
35/1/3. | [1] | 139411-0600 | SHIM |
35/1/4. | [1] | 159238-3000 | LOCKING WASHER |
35/1/5. | [1] | 139610-0600 | PACKING RING |
35/2. | [1] | 159205-0400 | LEVER SHAFT |
35/3. | [2] | 159237-0200 | CAPSULE |
35/3. | [2] | 159237-0200 | CAPSULE |
35/4. | [1] | 159253-2320 | TENSIONING LEVER |
35/4/2. | [1] | 159204-5021 | RACK |
35/4/3. | [1] | 159233-0300 | UNION NUT |
35/4/4. | [1] | 159234-0300 | FLAT-HEAD SCREW |
35/4/5. | [1] | 159216-0000 | COILED SPRING |
35/4/6. | [1] | 159216-0100 | COILED SPRING |
35/5. | [1] | 159203-7020 | GUIDE LEVER |
35/6. | [2] | 159235-5000 | BUSHING |
35/7. | [1] | 159215-1701 | COILED SPRING |
35/8. | [1] | 159231-1300 | BEARING PIN |
35/9. | [2] | 016010-0610 | LOCKING WASHER |
35/10. | [1] | 159238-2900 | BUSHING |
51. | [6] | 020106-3840 | BLEEDER SCREW |
51B. | [1] | 159229-9300 | BLEEDER SCREW |
52. | [1] | 014110-6440 | LOCKING WASHER |
65. | [1] | 154612-4621 | RACK SENSOR ASSY |
65/1. | [1] | 407945-0281 | RACK SENSOR |
65/2. | [1] | 154390-4000 | GASKET |
65/3. | [2] | 020106-1670 | BLEEDER SCREW |
100. | [1] | 154100-9520 | FLYWEIGHT ASSEMBLY |
101. | [1] | 025803-1610 | WOODRUFF KEY |
102. | [1] | 029321-2020 | LOCKING WASHER |
103. | [1] | 029231-2030 | UNION NUT |
110. | [1] | 154123-2320 | SLIDING PIECE |
111/1. | [0] | 029311-0010 | SHIM D14&10.1T0.2 |
111/1. | [0] | 029311-0180 | SHIM D14&10.1T0.3 |
111/1. | [0] | 029311-0190 | SHIM D14&10.1T0.40 |
111/1. | [0] | 029311-0210 | SHIM D14&10.1T1 |
111/1. | [0] | 139410-0000 | SHIM D14.0&10.1T0.5 |
111/1. | [0] | 139410-0100 | SHIM D14.0&10.1T1.5 |
111/1. | [0] | 139410-3000 | SHIM D14&10.1T2.0 |
111/1. | [0] | 139410-3100 | SHIM D14&10.1T3.0 |
111/1. | [0] | 139410-3200 | SHIM D14&10.1T4.0 |
112. | [1] | 159236-0200 | TERMINAL STUD |
130. | [1] | 159217-1100 | GOVERNOR SPRING |
131. | [1] | 159211-3400 | GOVERNOR SPRING |
132. | [1] | 159214-0000 | COILED SPRING |
133. | [1] | 159219-4920 | SPRING PACK |
133/1. | [1] | 159234-5602 | GUIDE SLEEVE |
133/2. | [1] | 159212-3300 | COILED SPRING |
133/3. | [1] | 159219-1400 | COILED SPRING |
133/4/1. | [0] | 029310-9240 | SHIM D11.9&9T0.1 |
133/4/1. | [0] | 029310-9250 | SHIM D11.9&9T0.2 |
133/4/1. | [0] | 029310-9260 | SHIM D11.9&9T0.25 |
133/4/1. | [0] | 029310-9270 | SHIM D11.9&9T1.0 |
133/4/1. | [0] | 139409-0100 | SHIM D11.9&9T0.3 |
133/4/1. | [0] | 139409-0200 | SHIM D11.9&9T0.5 |
133/4/1. | [0] | 139409-0300 | SHIM D11.5&9T0.8 |
135. | [1] | 159248-2700 | FLAT-HEAD SCREW |
137. | [1] | 159237-5300 | CAPSULE |
140. | [1] | 159205-2101 | LEVER SHAFT |
145. | [1] | 159233-5700 | UNION NUT |
149. | [1] | 159237-5400 | CAPSULE |
150. | [1] | 159235-5300 | SLOTTED WASHER |
155. | [1] | 159204-7720 | STRAP |
156. | [1] | 159233-0520 | BLEEDER SCREW |
158. | [1] | 013020-5240 | UNION NUT M5P0.8H4 |
170. | [1] | 159295-1421 | CONTROL LEVER |
171. | [1] | 014110-8440 | LOCKING WASHER |
172. | [1] | 013020-8040 | UNION NUT M8P1.25H7 |
173/1. | [1] | 139006-7700 | BLEEDER SCREW |
173/1. | [1] | 139006-7800 | BLEEDER SCREW |
173/1. | [1] | 139006-7900 | BLEEDER SCREW |
173/1. | [1] | 139006-8000 | BLEEDER SCREW |
173/1. | [1] | 139006-8100 | BLEEDER SCREW |
173/1. | [1] | 139006-8200 | BLEEDER SCREW |
173/1. | [1] | 139006-8300 | BLEEDER SCREW |
174. | [1] | 154012-5500 | BLEEDER SCREW |
175. | [1] | 154012-5300 | FLAT-HEAD SCREW |
176. | [1] | 159233-7500 | UNION NUT |
177. | [1] | 154011-2300 | UNION NUT |
178. | [1] | 013020-8040 | UNION NUT M8P1.25H7 |
236. | [1] | 154390-1300 | GASKET |
237. | [1] | 159238-3100 | GASKET |
250. | [1] | 159228-4920 | BRACKET |
251. | [2] | 154332-9900 | COILED SPRING |
252. | [1] | 159248-0200 | BLEEDER SCREW |
257. | [2] | 154156-0600 | TUBE |
300. | [1] | 159310-0100 | CAM PLATE |
301. | [1] | 016010-0840 | LOCKING WASHER |
303. | [1] | 016010-0540 | LOCKING WASHER |
311. | [1] | 159237-0200 | CAPSULE |
835S. | [1] | 154062-1900 | CAP D12L24 |
836S. | [1] | 154062-1700 | CAP D20L32 |
Include in #1:
101606-0023
as GOVERNOR
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Hot Test Procedure
Start engine, run at low idle, and ensure minimum oil pressure of 235 kPa (34 psi) is present within 30 sec. Walk around the engine and check for leaks. Run straight diesel with Natural Gas shut off.
Check ET for Codes.
Run Break-In 1 Speed and Load for 1 min.
Break-In load and speed 2967 Nm at 1440 rpm.
Cycle Load Between Break-In 2 Load, and Break-In 1 Load, 3 times holding at each load for 30 sec.
Break-In load and speed 5933 Nm at 1800 rpm.
Remove dyno load and go to Low Idle.
Illustration 276 g06547946
Cat ET EGR system test
Run EGR verification check in ET, and ensure it Passes. Run the EGR verification check a second time if the first one fails. If itfailsagain shut the engine offand troubleshoot EGR system.
Cat ET EGR System Test.
If Aftertreatment is not installed the Exhaust Backpressure must be within pressure tolerance of 7 3 kPa (1.0 0.4 psi) at the end of Break-In 2.
Illustration 277 g06547948
Cat ET fuel system functional test
Run Fuel System verification check in ET, and ensure it Passes.Note: Checking to see, if this is needed or not
DO NOT Lug engine until the engine has a successful EGR verification check, and Engine Backpressure is acceptable (Aftertreatment installed or backpressure verified during Break-In 2).
Set engine speed to Hi Idle speed.
Lug to engine to "Full Load speed" and allow water temps to stabilize.
EJW 85° 4°C (185° 39°F).
SCAC 46° 3°C (115° 37°F).
ATAAC Out 48° 3°C (118° 37°F).
Acquire "Full Load Data".
Take screenshot from ET for some ECM parameters.
Lug engine to "Torque Check" speed and allow engine to stabilize.
Acquire "Torque Check Data".
Take screenshot from ET for some ECM parameters.
Go to "Gas Blending Speed and Load".
754 bkW at 1800 rpm.
Turn on Gas supply. Natural Gas supply pressure measured on engine should be between 100 70 kPa (15 to 10 psi).
Let engine stabilize for 1 min.
Acquire Diesel and Natural Gas fuel rates.
Take ET screenshot.
Remove engine load and stabilize at High Idle speed for 1 min.
Acquire Hi Idle Data.
Take screenshot from ET for some ECM parameters.
Set engine to Low Idle speed and stabilize for 1 min.
Acquire Low Idle Data.
Take screenshot from ET for some ECM parameters.Nominal Test Values
The following nominal value information for hot tests can be referenced in the TMI system under the following test specs:
Illustration 278 g06547949
TMI Spec Summary
Illustration 279 g06547950
Full Load Point Values (2500 hp SCAC)
Illustration 280 g06547951
Full Load Point Values (2500 hp ATAAC)
Full Load Point.
Illustration 281 g06547952
Torque Check Point Values (2500 hp SCAC)
Illustration 282 g06547953
Torque Check Point Values (2500 hp ATAAC)
Torque Check Point.
Illustration 283 g06547954
Gas Blend Point Values (2500 hp SCAC)
Illustration 284 g06547955
Gas Blend Point Values (2500 hp ATAAC)
Gas Blend Point.
Start engine, run at low idle, and ensure minimum oil pressure of 235 kPa (34 psi) is present within 30 sec. Walk around the engine and check for leaks. Run straight diesel with Natural Gas shut off.
Check ET for Codes.
Run Break-In 1 Speed and Load for 1 min.
Break-In load and speed 2967 Nm at 1440 rpm.
Cycle Load Between Break-In 2 Load, and Break-In 1 Load, 3 times holding at each load for 30 sec.
Break-In load and speed 5933 Nm at 1800 rpm.
Remove dyno load and go to Low Idle.
Illustration 276 g06547946
Cat ET EGR system test
Run EGR verification check in ET, and ensure it Passes. Run the EGR verification check a second time if the first one fails. If itfailsagain shut the engine offand troubleshoot EGR system.
Cat ET EGR System Test.
If Aftertreatment is not installed the Exhaust Backpressure must be within pressure tolerance of 7 3 kPa (1.0 0.4 psi) at the end of Break-In 2.
Illustration 277 g06547948
Cat ET fuel system functional test
Run Fuel System verification check in ET, and ensure it Passes.Note: Checking to see, if this is needed or not
DO NOT Lug engine until the engine has a successful EGR verification check, and Engine Backpressure is acceptable (Aftertreatment installed or backpressure verified during Break-In 2).
Set engine speed to Hi Idle speed.
Lug to engine to "Full Load speed" and allow water temps to stabilize.
EJW 85° 4°C (185° 39°F).
SCAC 46° 3°C (115° 37°F).
ATAAC Out 48° 3°C (118° 37°F).
Acquire "Full Load Data".
Take screenshot from ET for some ECM parameters.
Lug engine to "Torque Check" speed and allow engine to stabilize.
Acquire "Torque Check Data".
Take screenshot from ET for some ECM parameters.
Go to "Gas Blending Speed and Load".
754 bkW at 1800 rpm.
Turn on Gas supply. Natural Gas supply pressure measured on engine should be between 100 70 kPa (15 to 10 psi).
Let engine stabilize for 1 min.
Acquire Diesel and Natural Gas fuel rates.
Take ET screenshot.
Remove engine load and stabilize at High Idle speed for 1 min.
Acquire Hi Idle Data.
Take screenshot from ET for some ECM parameters.
Set engine to Low Idle speed and stabilize for 1 min.
Acquire Low Idle Data.
Take screenshot from ET for some ECM parameters.Nominal Test Values
The following nominal value information for hot tests can be referenced in the TMI system under the following test specs:
Illustration 278 g06547949
TMI Spec Summary
Illustration 279 g06547950
Full Load Point Values (2500 hp SCAC)
Illustration 280 g06547951
Full Load Point Values (2500 hp ATAAC)
Full Load Point.
Illustration 281 g06547952
Torque Check Point Values (2500 hp SCAC)
Illustration 282 g06547953
Torque Check Point Values (2500 hp ATAAC)
Torque Check Point.
Illustration 283 g06547954
Gas Blend Point Values (2500 hp SCAC)
Illustration 284 g06547955
Gas Blend Point Values (2500 hp ATAAC)
Gas Blend Point.