105931-4693 ZEXEL 9 420 611 306 BOSCH GOVERNOR 9420611306 1059314693

Information governor

BOSCH 9 420 611 306 9420611306

ZEXEL 105931-4693 1059314693

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Scheme ###:

1.	[1]	159200-3720	GOVERNOR HOUSING
2.	[1]	154007-0200	ADAPTOR
3.	[1]	020018-1840	BLEEDER SCREW M8P1.25L18
4.	[1]	159232-2620	PLATE
5.	[5]	029010-6810	BLEEDER SCREW
5B.	[1]	020106-1640	BLEEDER SCREW M6P1.0L14
7.	[1]	016530-1010	O-RING
8.	[1]	159205-2321	LEVER SHAFT
9.	[1]	159202-1802	CONTROL LEVER
10.	[1]	016010-0810	LOCKING WASHER
11/1.	[0]	029311-0220	SHIM D18&10.3T0.2
11/1.	[0]	029311-0230	SHIM D18&10.3T0.5
11/1.	[0]	029311-0430	SHIM D18&10.3T0.30
11/1.	[0]	029311-0440	SHIM D18&10.3T0.40
11/1.	[0]	029311-0450	SHIM D18&10.3T0.25
11/1.	[0]	029311-0460	SHIM D18&10.3T0.35
11/1.	[0]	139410-3300	SHIM D18&10.3T0.6
11/1.	[0]	139410-3400	SHIM D18&10.3T0.8
11/1.	[0]	139410-3500	SHIM D18&10.3T0.9
12.	[1]	159215-0000	COILED SPRING
13.	[1]	159242-6601	CONTROL LEVER
15.	[1]	013020-8040	UNION NUT M8P1.25H7
16.	[1]	159237-5200	CAPSULE
17.	[1]	159202-2020	CONTROL LEVER
18.	[1]	159215-0300	COILED SPRING
20.	[1]	159291-0320	CONTROL LEVER
21.	[1]	159242-0600	BUSHING
22.	[1]	029631-0030	O-RING &9.8W2.3
23/1.	[0]	139410-1300	SHIM D20.8&10.2T0.3
23/1.	[0]	139410-1700	SHIM D20.8&10.2T0.2
23/1.	[0]	139410-1800	SHIM D20.8&10.2T0.4
23/1.	[0]	139410-2800	SHIM D20.8&10.2T0.6
23/1.	[0]	139410-3700	SHIM D20.8&10.2T0.9
24.	[1]	159215-4200	COILED SPRING
25.	[1]	159235-6500	CAP
26.	[1]	159249-6520	CONTROL LEVER
27.	[1]	020006-1240	BLEEDER SCREW M6P1L12 4T
35.	[1]	159251-8220	GOVERNOR COVER
35/1.	[1]	159201-7320	GOVERNOR COVER
35/2.	[1]	159205-0400	LEVER SHAFT
35/3.	[2]	159237-0200	CAPSULE
35/3.	[2]	159237-0200	CAPSULE
35/4.	[1]	159253-0720	TENSIONING LEVER
35/4/1.	[1]	159203-0720	TENSIONING LEVER
35/4/2.	[1]	159204-5021	RACK
35/4/3.	[1]	159233-0300	UNION NUT
35/4/4.	[1]	159234-0300	FLAT-HEAD SCREW
35/4/5.	[1]	159216-0000	COILED SPRING
35/4/6.	[1]	159216-0100	COILED SPRING
35/5.	[1]	159203-5720	GUIDE LEVER
35/7.	[1]	159215-1701	COILED SPRING
35/8.	[1]	159231-2000	BEARING PIN
35/9.	[2]	016010-0610	LOCKING WASHER
35/10.	[1]	029620-8050	PACKING RING
35/11.	[1]	159227-0320	LEVER SHAFT
35/12/1.	[0]	029310-8280	SHIM D16.5&8T0.1
35/12/1.	[0]	029310-8320	SHIM D16.5&8T0.2
35/12/1.	[0]	029310-8340	SHIM D16.5&8T0.3
35/12/1.	[0]	029310-8360	SHIM D16.5&8T0.5
35/12/1.	[0]	029310-8660	SHIM D16.5&8T0.6
35/12/1.	[0]	029310-8670	SHIM D16.5&8T1.0
35/15.	[1]	159227-0520	CONTROL LEVER
35/16.	[1]	014110-8440	LOCKING WASHER
35/17.	[1]	029200-8190	UNION NUT
35/18.	[1]	029300-8010	PLAIN WASHER D15&8T1.00
51.	[5]	020106-3840	BLEEDER SCREW
51B.	[1]	020106-4540	BLEEDER SCREW M6P1.0L45
65.	[1]	154050-1720	STOPPING DEVICE
100.	[1]	154100-9520	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1610	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
110.	[1]	154123-2320	SLIDING PIECE
111/1.	[0]	029311-0010	SHIM D14&10.1T0.2
111/1.	[0]	029311-0180	SHIM D14&10.1T0.3
111/1.	[0]	029311-0190	SHIM D14&10.1T0.40
111/1.	[0]	029311-0210	SHIM D14&10.1T1
111/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
111/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
111/1.	[0]	139410-3000	SHIM D14&10.1T2.0
111/1.	[0]	139410-3100	SHIM D14&10.1T3.0
111/1.	[0]	139410-3200	SHIM D14&10.1T4.0
112.	[1]	159236-0200	TERMINAL STUD
130.	[1]	159210-6700	GOVERNOR SPRING
131.	[1]	159211-3400	GOVERNOR SPRING
132.	[1]	159214-0000	COILED SPRING
133.	[1]	159212-6420	SPRING PACK
133/1.	[1]	159234-5602	GUIDE SLEEVE
133/2.	[1]	159212-5500	COILED SPRING
133/3.	[1]	159212-6401	COILED SPRING
133/4/1.	[0]	029310-9240	SHIM D11.9&9T0.1
133/4/1.	[0]	029310-9250	SHIM D11.9&9T0.2
133/4/1.	[0]	029310-9260	SHIM D11.9&9T0.25
133/4/1.	[0]	029310-9270	SHIM D11.9&9T1.0
133/4/1.	[0]	139409-0100	SHIM D11.9&9T0.3
133/4/1.	[0]	139409-0200	SHIM D11.9&9T0.5
133/4/1.	[0]	139409-0300	SHIM D11.5&9T0.8
135.	[1]	159248-2700	FLAT-HEAD SCREW
137.	[1]	159237-5300	CAPSULE
140.	[1]	159205-2101	LEVER SHAFT
145.	[1]	159233-5700	UNION NUT
149.	[1]	159237-5400	CAPSULE
150.	[1]	159235-5300	SLOTTED WASHER
155.	[1]	159204-7720	STRAP
156.	[1]	159233-5800	BLEEDER SCREW
158.	[1]	013020-5240	UNION NUT M5P0.8H4
160.	[1]	159252-0821	LEVER GROUP
160/1.	[1]	159202-2200	CONTROL LEVER
160/2.	[1]	016010-0810	LOCKING WASHER
160/3.	[1]	159202-2120	CONTROL LEVER
160/4.	[1]	016010-0810	LOCKING WASHER
160/5.	[1]	159215-2301	COILED SPRING
160/7.	[1]	159205-2222	LEVER SHAFT
168/1.	[0]	139410-1200	SHIM D26&10.2T0.3
168/1.	[0]	139410-1900	SHIM D26&10.2T0.2
168/1.	[0]	139410-2000	SHIM D26&10.2T0.4
168/1.	[0]	139410-2400	SHIM D26&10.2T0.35
168/1.	[0]	139410-2500	SHIM D26&10.2T0.25
168/1.	[0]	139410-2900	SHIM D26&10.2T0.6
169.	[1]	139410-2200	SHIM
170.	[1]	159260-5521	CONTROL LEVER
172.	[1]	159235-6100	UNION NUT
173/1.	[1]	139006-3500	BLEEDER SCREW M6P1.0L33
173/1.	[1]	139006-3700	BLEEDER SCREW M6P1.0L34
173/1.	[1]	139006-3800	BLEEDER SCREW M6P1.0L35
173/1.	[1]	139006-3900	BLEEDER SCREW M6P1.0L36
173/1.	[1]	139006-5300	BLEEDER SCREW M6P1.0L31
173/1.	[1]	139006-5400	BLEEDER SCREW M6P1.0L32
173/1.	[1]	155615-2500	BLEEDER SCREW M6P1.0L37
174.	[1]	154010-8100	BLEEDER SCREW M8P1.25L65
175.	[1]	154010-0100	FLAT-HEAD SCREW
176.	[1]	159225-8600	UNION NUT
177.	[1]	154011-2300	UNION NUT
177B.	[1]	154011-0100	HEXAGON NUT
178.	[1]	159265-9400	CONTROL LEVER
179.	[1]	159215-4000	COILED SPRING
180.	[1]	016010-0640	LOCKING WASHER
181.	[2]	159227-3320	BLEEDER SCREW
236.	[1]	154390-0000	GASKET
237.	[1]	159238-3100	GASKET
250.	[1]	159225-1820	BRACKET
251.	[2]	159243-7100	COILED SPRING
252.	[1]	159248-0200	BLEEDER SCREW
253.	[1]	159248-0401	BLEEDER SCREW
257.	[2]	154156-0500	TUBE
300.	[1]	159209-5200	CAM PLATE
301.	[1]	016010-0840	LOCKING WASHER
303.	[1]	016010-0540	LOCKING WASHER
311.	[1]	159237-0200	CAPSULE
320.	[1]	155423-8320	ANEROID CAPSULE
320/1.	[1]	155423-7520	DIAPHRAGM HOUSING
320/2.	[1]	155423-8200	COILED SPRING
320/3.	[1]	155423-1800	STOP PIN
320/4.	[1]	016010-0640	LOCKING WASHER
320/5.	[1]	155403-3021	BELLOWS
320/6.	[1]	155423-2000	COVER
320/7.	[1]	155423-1500	SCREW PLUG
320/8.	[1]	029240-6010	UNION NUT M6P1.0H5*
320/9.	[1]	154035-1600	CAP NUT
320/13.	[1]	016520-1510	O-RING
320/14.	[1]	139220-0100	UNION NUT
320/20.	[1]	155423-1701	SPACER BUSHING
320/21.	[1]	159226-4500	SPACER RING
320/22.	[1]	020118-3040	BLEEDER SCREW
320/23.	[3]	020106-2240	BLEEDER SCREW
320/23B.	[1]	020106-2540	BLEEDER SCREW M6P1L25
320/24.	[1]	139006-0900	BLEEDER SCREW
320/25/1.	[1]	155423-1200	STOP PIN L102
320/25/1.	[1]	155424-4900	STOP PIN L95
320/25/1.	[1]	155424-5000	STOP PIN L96
320/25/1B.	[1]	155423-1300	STOP PIN L102.5
320/25/1C.	[1]	155423-1400	STOP PIN L103
320/25/1D.	[1]	155423-7600	STOP PIN L103.5
320/25/1E.	[1]	155423-7700	STOP PIN L104
320/25/1F.	[1]	155423-8700	STOP PIN L97
320/25/1G.	[1]	155423-8800	STOP PIN L98
320/25/1H.	[1]	155423-8900	STOP PIN L99
320/25/1I.	[1]	155423-9000	STOP PIN L100
320/25/1J.	[1]	155423-9100	STOP PIN L101
320/26.	[1]	014110-6440	LOCKING WASHER
320/29.	[1]	139805-0000	JOINT CONNECTION
320/30.	[1]	155424-0300	CAP
320/32.	[1]	029311-2060	SHIM D22&12.5T0.5
371.	[1]	159228-0021	BRACKET
373.	[1]	159228-0120	COVER
374.	[2]	020105-0840	BLEEDER SCREW M5P0.5L8
374B.	[2]	014020-5140	PLAIN WASHER D10&5.5T0.8
375.	[1]	020106-1040	BLEEDER SCREW M6P1L12
375B.	[1]	014010-6140	PLAIN WASHER D13&6.5T1
380.	[1]	159225-8500	BRACKET
381.	[2]	159225-7201	CLAMPING BAND
381.	[2]	159225-7201	CLAMPING BAND
382.	[2]	020146-1240	BLEEDER SCREW M6P1.0L12
382.	[2]	020146-1240	BLEEDER SCREW M6P1.0L12
390.	[1]	159226-2620	BRACKET
391.	[1]	159225-6800	COILED SPRING
400.	[1]	159225-7301	WIRE
550.	[1]	153169-4522	MICROSWITCH
835S.	[1]	154062-1900	CAP D12L24
836S.	[1]	154062-1700	CAP D20L32

Include in #1:

101401-0792 as GOVERNOR

101401-4160

Cross reference number

Zexel num

Bosch num

Firm num

Name

105931-4693

9 420 611 306
NP-EP/RLD275-1500A1EBL

GOVERNOR
K 14JK MECHANICAL GOVERNOR GOV RLD GOV

Information:

Start By:a. remove governor**See Disassemble Governor story
Keep all parts clean from contaminants. Contaminants put into the system may cause rapid wear and shortened component life.
1. Remove the bolts and the plate from the side of the fuel injection pump housing. 2. Install tool (A) in the fuel injection pump housing. Move the rack until tool (A) can be installed to hold the rack in the center position to remove the fuel injection pumps.3. Use tool (B) to remove bushing (1).4. Remove the O-ring seal from the fuel injection pump housing. 5. Install tool (C) on the bonnet and remove the fuel injection pump. 6. Remove spacer (2). Keep the spacers (2) from the fuel injection pumps together with identification as to their location in the pump housing.7. Perform steps 3 through 6 to remove the other fuel injection pumps. The following steps are to install the fuel injection pumps.8. Install spacer (2).9. Install tool (A). Move the rack until tool (A) can be installed to hold the rack in the center position. The rack must be in the center position to install the fuel injection pumps.10. Turn camshaft until the lobe of the camshaft is down for the pump to be installed.11. Install tool (C) on the bonnet on the fuel injection pump.12. Install the fuel injection pump in the pump housing with saw cut slot in the gear in alignment with the small pin and groove in the barrel in alignment with dowel in the pump housing.13. Put clean oil on O-ring seal and install it in the fuel injection pump housing.14. Install the bushing by hand until the bushing is even with the top of the housing. If the bushing can not be installed this far by hand, remove it. Remove the fuel injection pump ad put the pump in alignment again and install the bushing again.15. Install tool (B) on the bushing and tighten the bushing to a torque of 190 14 N m (140 10 lb ft).16. Install tooling (D) to measure total rack travel. Correct rack travel is 15.7 mm (.618 in). A smaller measurement is an indication of improper fuel injection pump installation.17. Perform Steps 1 through 9 to install the other fuel pumps18. Install the cover and gasket on the fuel injection pump housing.End By:a. install governor**See Assemble Governor storyDisassemble And Assemble Fuel Injection Pumps
Start By:a. remove fuel injection pumps
When the injection pumps are disassembled, handle the parts carefully. Do not damage the surfaces of the plungers, barrels and bonnets. Any scratches will cause leakage inside the fuel injection pump. The plunger and barrel for each pump are made as a set. Do not intermix the plunger of one pump in the barrel with another pump. If one part is worn, install a complete new pump assembly. Be careful when placing the plunger into the bore of the barrel.
1. Pull plunger (1) and washer (5) out of barrel (3) and spring (2).
Do not remove the gear from the plunger.