105931-2464 ZEXEL F 019 Z1E 235 BOSCH GOVERNOR f019z1e235 1059312464

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BOSCH F 019 Z1E 235 f019z1e235

ZEXEL 105931-2464 1059312464

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Scheme ###:

1.	[1]	159200-1020	GOVERNOR HOUSING
1/3.	[2]	154321-0400	BUSHING
1/3.	[2]	154321-0400	BUSHING
2.	[1]	154007-0200	ADAPTOR
3.	[1]	020018-1840	BLEEDER SCREW M8P1.25L18
4.	[1]	159232-0201	PLATE
5.	[5]	029010-6810	BLEEDER SCREW
5B.	[1]	020106-1640	BLEEDER SCREW M6P1.0L14
7.	[1]	029631-0030	O-RING &9.8W2.3
8.	[1]	159205-2321	LEVER SHAFT
9.	[1]	159202-1201	CONTROL LEVER
10.	[1]	016010-0810	LOCKING WASHER
11/1.	[0]	029311-0520	SHIM D20.8&10.3T0.2
11/1.	[0]	029311-0530	SHIM D20.8&10.3T0.25
11/1.	[0]	029311-0540	SHIM D20.8&10.3T0.3
11/1.	[0]	029311-0550	SHIM D20.8&10.3T0.35
11/1.	[0]	029311-0560	SHIM D20.8&10.3T0.4
11/1.	[0]	029311-0570	SHIM D20.8&10.3T0.5
12.	[1]	159215-0000	COILED SPRING
13.	[1]	159242-0100	CONTROL LEVER
14.	[1]	014110-8440	LOCKING WASHER
15.	[1]	013020-8040	UNION NUT M8P1.25H7
16.	[1]	159237-0000	CAPSULE
17.	[1]	159202-0320	CONTROL LEVER
18.	[1]	159215-0300	COILED SPRING
20.	[1]	159242-0220	CONTROL LEVER
21.	[1]	159242-0600	BUSHING
22.	[1]	029631-0030	O-RING &9.8W2.3
23/1.	[0]	029311-0520	SHIM D20.8&10.3T0.2
23/1.	[0]	029311-0530	SHIM D20.8&10.3T0.25
23/1.	[0]	029311-0540	SHIM D20.8&10.3T0.3
23/1.	[0]	029311-0550	SHIM D20.8&10.3T0.35
23/1.	[0]	029311-0560	SHIM D20.8&10.3T0.4
23/1.	[0]	029311-0570	SHIM D20.8&10.3T0.5
24.	[1]	159215-2200	COILED SPRING
25.	[1]	154322-0100	CAP
26.	[1]	159242-8200	CONTROL LEVER
27.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
35.	[1]	159251-2120	GOVERNOR COVER
35/1.	[1]	159201-1420	GOVERNOR COVER
35/2.	[1]	159205-0400	LEVER SHAFT
35/3.	[2]	159237-0200	CAPSULE
35/4.	[1]	159253-0220	TENSIONING LEVER
35/4/1.	[1]	159203-0420	TENSIONING LEVER
35/4/2.	[1]	159204-5021	RACK
35/4/3.	[1]	159233-0300	UNION NUT
35/4/4.	[1]	159234-0000	FLAT-HEAD SCREW
35/4/5.	[1]	159216-0000	COILED SPRING
35/4/6.	[1]	159216-0100	COILED SPRING
35/5.	[1]	159203-5320	GUIDE LEVER
35/6.	[2]	159235-5000	BUSHING
35/7.	[1]	159215-0201	COILED SPRING
35/8.	[1]	159231-1300	BEARING PIN
35/9.	[2]	016010-0610	LOCKING WASHER
35/10.	[1]	159238-1801	BUSHING
51.	[7]	020106-3840	BLEEDER SCREW
65.	[1]	154050-1720	STOPPING DEVICE
100.	[1]	154100-9520	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1610	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
110.	[1]	154123-2320	SLIDING PIECE
111/1.	[0]	029311-0010	SHIM D14&10.1T0.2
111/1.	[0]	029311-0180	SHIM D14&10.1T0.3
111/1.	[0]	029311-0190	SHIM D14&10.1T0.40
111/1.	[0]	029311-0210	SHIM D14&10.1T1
111/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
111/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
111/1.	[0]	139410-3000	SHIM D14&10.1T2.0
111/1.	[0]	139410-3100	SHIM D14&10.1T3.0
111/1.	[0]	139410-3200	SHIM D14&10.1T4.0
112.	[1]	159236-0100	TERMINAL STUD
130.	[1]	159210-6100	GOVERNOR SPRING
131.	[1]	159211-0600	GOVERNOR SPRING
132.	[1]	159214-0000	COILED SPRING
133.	[1]	159212-1720	HEADLESS SCREW
135.	[1]	139220-0200	UNION NUT
136.	[2]	026520-2440	GASKET D23.9&20.2T1
137.	[1]	159248-0700	CAP
140.	[1]	159205-0301	LEVER SHAFT
141.	[1]	159234-5200	GUIDE SLEEVE
145.	[1]	159233-5000	UNION NUT
146.	[1]	023020-8040	UNION NUT M8P1H5
147.	[1]	139222-0200	UNION NUT
148.	[2]	026522-2740	GASKET D26.9&22.2T1
149.	[1]	159237-5000	CAP
150.	[1]	159235-5300	SLOTTED WASHER
155.	[1]	159204-0120	STRAP
156.	[1]	159237-0300	BLEEDER SCREW
157.	[1]	014110-5440	LOCKING WASHER
158.	[1]	159233-5620	UNION NUT
159.	[1]	159242-0800	PLATE
160.	[1]	159252-0122	LEVER GROUP
160/1.	[1]	159202-2200	CONTROL LEVER
160/2.	[1]	016010-0810	LOCKING WASHER
160/3.	[1]	159202-0220	CONTROL LEVER
160/4.	[1]	016010-0810	LOCKING WASHER
160/5.	[1]	159215-0400	COILED SPRING
160/6.	[1]	159205-0621	LEVER SHAFT
167.	[1]	029621-0080	PACKING RING
168/1.	[0]	029311-0640	SHIM D26.0&10.2T0.95
168/1.	[0]	029311-0650	SHIM D26.0&10.2T0.20
168/1.	[0]	029311-0660	SHIM D26.0&10.2T0.25
168/1.	[0]	029311-0670	SHIM D26.0&10.2T0.30
168/1.	[0]	029311-0680	SHIM D26.0&10.2T0.35
168/1.	[0]	029311-0690	SHIM D26.0&10.2T0.40
168/1.	[0]	029311-0700	SHIM D26.0&10.2T0.50
168/1.	[0]	139410-1400	SHIM D26&10.2T0.7
168/1.	[0]	139410-1500	SHIM D26&10.2T0.9
168/1.	[0]	139410-1600	SHIM D26&10.2T0.8
168/1.	[0]	139410-2700	SHIM D26&10.2T0.6
169.	[1]	139410-2300	SHIM
170.	[1]	159241-6320	CONTROL LEVER
171.	[1]	014110-8440	LOCKING WASHER
172.	[1]	013020-8040	UNION NUT M8P1.25H7
173/1.	[1]	139006-3500	BLEEDER SCREW M6P1.0L33
173/1.	[1]	139006-3700	BLEEDER SCREW M6P1.0L34
173/1.	[1]	139006-3800	BLEEDER SCREW M6P1.0L35
173/1.	[1]	139006-3900	BLEEDER SCREW M6P1.0L36
173/1.	[1]	139006-5300	BLEEDER SCREW M6P1.0L31
173/1.	[1]	139006-5400	BLEEDER SCREW M6P1.0L32
173/1.	[1]	155615-2500	BLEEDER SCREW M6P1.0L37
174.	[1]	154010-7200	BLEEDER SCREW M8P1.25L62
175.	[1]	154010-0100	FLAT-HEAD SCREW
176.	[1]	159225-8600	UNION NUT
177.	[1]	154011-2300	UNION NUT
178.	[1]	154011-0100	HEXAGON NUT
236.	[1]	154390-0000	GASKET
237.	[1]	159238-3100	GASKET
250.	[1]	159227-5520	BRACKET
251.	[2]	159243-1200	COILED SPRING
252.	[2]	020106-1240	BLEEDER SCREW M6P1.0L12
254.	[1]	020018-1640	BLEEDER SCREW M8P1.25L16 4T
257.	[2]	154156-1800	TUBE
300.	[1]	159280-2700	CAM PLATE
301.	[1]	016010-0840	LOCKING WASHER
303.	[1]	016010-0540	LOCKING WASHER
310.	[1]	026516-2040	GASKET D19.9&16.2T1
311.	[1]	159237-0100	CAPSULE
835S.	[1]	154062-1900	CAP D12L24
836S.	[1]	154062-1700	CAP D20L32

Include in #1:

101601-8864 as GOVERNOR

101601-8865

Cross reference number

Zexel num

Bosch num

Firm num

Name

105931-2464

F 019 Z1E 235
NP-EP/RLD240-1500A1BFL

GOVERNOR
K 14JK MECHANICAL GOVERNOR GOV RLD GOV

Information:

3. Remove bearing caps (1) from the two connecting rods. Put pieces of rubber hose or tape on the threads of the connecting rod bolts as protection for the crankshaft. 4. Push the pistons up until the piston rings are clear of the cylinder liner. Remove pistons (2). Put identification on each piston as to its location for correct installation and alignment. Keep each cap with its connecting rod.
Do not turn the crankshaft while any of the connecting rods are in the engine without the caps installed.
5. Do Steps 1 through 4 for the remainder of the pistons.Install Pistons
1. Put clean engine oil on the piston rings, connecting rod bearings and cylinder liner. 2. Install piston into cylinder liner with tool (A). Push piston and rings through tool (A) with a hammer handle.3. Make a check of the connecting rod bearing clearance. See REMOVE AND INSTALL CONNECTING ROD BEARINGS. 4. Put clean engine oil on connecting rod cap and bearing. Install the cap (1) on the connecting rod. Tighten nuts to a torque of 50 5 lb. ft. (70 7 N m) plus 180°.5. Do Steps 1 through 4 for the remainder of the pistons.
As caps are installed, make sure that number identification on cap is on same side as number identification on rod.
end by: a) install cylinder head and spacer plateb) install oil pumpDisassemble Pistons
start by: a) remove pistons 1. Remove the retaining rings (2) for the piston pin.2. Remove piston pin (1) and remove piston from the connecting rod.3. Remove the piston rings using ring expander (A).Assemble Pistons
1. Use ring expander (A) to install the piston rings. The two compression rings have marks "UP-1" and "UP-2". The rings must be installed with the marks toward the top of the piston with "UP-1" being the top ring. Put the ring gaps in place 120° from each other.2. Put clean oil on the piston pin. Put the piston in place on the connecting rod. Install the piston pin and retaining rings. On some engines there can be a "V" mark (2) on the piston. This mark must be on the same side as the location number (1) on the connecting rod.end by: a) install pistons