105931-1962 ZEXEL F 019 Z2F 454 BOSCH GOVERNOR f019z2f454 1059311962

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BOSCH F 019 Z2F 454 f019z2f454

ZEXEL 105931-1962 1059311962

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Scheme ###:

1.	[1]	159200-1020	GOVERNOR HOUSING
1/3.	[2]	154321-0400	BUSHING
1/3.	[2]	154321-0400	BUSHING
2.	[1]	154007-0200	ADAPTOR
3.	[1]	020018-1840	BLEEDER SCREW M8P1.25L18
4.	[1]	159232-0201	PLATE
5.	[5]	029010-6810	BLEEDER SCREW
5B.	[1]	020106-1640	BLEEDER SCREW M6P1.0L14
7.	[1]	029631-0030	O-RING &9.8W2.3
8.	[1]	159205-2321	LEVER SHAFT
9.	[1]	159202-1201	CONTROL LEVER
10.	[1]	016010-0810	LOCKING WASHER
11/1.	[0]	029311-0520	SHIM D20.8&10.3T0.2
11/1.	[0]	029311-0530	SHIM D20.8&10.3T0.25
11/1.	[0]	029311-0540	SHIM D20.8&10.3T0.3
11/1.	[0]	029311-0550	SHIM D20.8&10.3T0.35
11/1.	[0]	029311-0560	SHIM D20.8&10.3T0.4
11/1.	[0]	029311-0570	SHIM D20.8&10.3T0.5
12.	[1]	159215-0000	COILED SPRING
13.	[1]	159242-0100	CONTROL LEVER
14.	[1]	014110-8440	LOCKING WASHER
15.	[1]	013020-8040	UNION NUT M8P1.25H7
16.	[1]	159237-0000	CAPSULE
17.	[1]	159202-0320	CONTROL LEVER
18.	[1]	159215-0300	COILED SPRING
20.	[1]	159242-0220	CONTROL LEVER
21.	[1]	159242-0600	BUSHING
22.	[1]	029631-0030	O-RING &9.8W2.3
23/1.	[0]	029311-0520	SHIM D20.8&10.3T0.2
23/1.	[0]	029311-0530	SHIM D20.8&10.3T0.25
23/1.	[0]	029311-0540	SHIM D20.8&10.3T0.3
23/1.	[0]	029311-0550	SHIM D20.8&10.3T0.35
23/1.	[0]	029311-0560	SHIM D20.8&10.3T0.4
23/1.	[0]	029311-0570	SHIM D20.8&10.3T0.5
24.	[1]	159215-0000	COILED SPRING
25.	[1]	154322-0100	CAP
26.	[1]	159242-4900	CONTROL LEVER
27.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
35.	[1]	159251-2120	GOVERNOR COVER
35/1.	[1]	159201-1420	GOVERNOR COVER
35/2.	[1]	159205-0400	LEVER SHAFT
35/3.	[2]	159237-0200	CAPSULE
35/3.	[2]	159237-0200	CAPSULE
35/4.	[1]	159253-0220	TENSIONING LEVER
35/4/1.	[1]	159203-0420	TENSIONING LEVER
35/4/2.	[1]	159204-5021	RACK
35/4/3.	[1]	159233-0300	UNION NUT
35/4/4.	[1]	159234-0000	FLAT-HEAD SCREW
35/4/5.	[1]	159216-0000	COILED SPRING
35/4/6.	[1]	159216-0100	COILED SPRING
35/5.	[1]	159203-5320	GUIDE LEVER
35/6.	[2]	159235-5000	BUSHING
35/7.	[1]	159215-0201	COILED SPRING
35/8.	[1]	159231-1300	BEARING PIN
35/9.	[2]	016010-0610	LOCKING WASHER
35/10.	[1]	159238-1801	BUSHING
51.	[7]	020106-3840	BLEEDER SCREW
65.	[1]	154610-0321	RACK SENSOR ASSY
65/1.	[1]	479743-1821	RACK SENSOR ASSY
65/2.	[1]	154614-1300	JOINT CONNECTION
65/4A.	[0]	029310-8030	SHIM D13.5&8T0.1
65/4B.	[0]	029310-8040	SHIM D13.5&8T0.2
65/4C.	[0]	029310-8050	SHIM D13.5&8T0.5
65/4D.	[0]	154614-1700	SHIM D13.5&8.2T2.0
65/4E.	[0]	154614-1800	SHIM D13.5&8.2T4.5
65/5.	[1]	029200-8190	UNION NUT
65/6.	[1]	154614-1900	UNION NUT
100.	[1]	154100-9520	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1610	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
110.	[1]	154123-2320	SLIDING PIECE
111/1.	[0]	029311-0010	SHIM D14&10.1T0.2
111/1.	[0]	029311-0180	SHIM D14&10.1T0.3
111/1.	[0]	029311-0190	SHIM D14&10.1T0.40
111/1.	[0]	029311-0210	SHIM D14&10.1T1
111/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
111/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
111/1.	[0]	139410-3000	SHIM D14&10.1T2.0
111/1.	[0]	139410-3100	SHIM D14&10.1T3.0
111/1.	[0]	139410-3200	SHIM D14&10.1T4.0
112.	[1]	159236-0100	TERMINAL STUD
130.	[1]	159210-3200	GOVERNOR SPRING
131.	[1]	159211-2200	GOVERNOR SPRING
132.	[1]	159214-0000	COILED SPRING
133.	[1]	159212-2320	HEADLESS SCREW
135.	[1]	139220-0200	UNION NUT
136.	[2]	026520-2440	GASKET D23.9&20.2T1
137.	[1]	159248-0700	CAP
140.	[1]	159205-0301	LEVER SHAFT
141.	[1]	159234-5200	GUIDE SLEEVE
145.	[1]	159233-5000	UNION NUT
146.	[1]	023020-8040	UNION NUT M8P1H5
147.	[1]	139222-0200	UNION NUT
148.	[2]	026522-2740	GASKET D26.9&22.2T1
149.	[1]	159237-5000	CAP
150.	[1]	159235-5300	SLOTTED WASHER
155.	[1]	159204-0120	STRAP
156.	[1]	159237-0300	BLEEDER SCREW
157.	[1]	014110-5440	LOCKING WASHER
158.	[1]	159233-5620	UNION NUT
159.	[1]	159242-0800	PLATE
160.	[1]	159252-0122	LEVER GROUP
160/1.	[1]	159202-2200	CONTROL LEVER
160/2.	[1]	016010-0810	LOCKING WASHER
160/3.	[1]	159202-0220	CONTROL LEVER
160/4.	[1]	016010-0810	LOCKING WASHER
160/5.	[1]	159215-0400	COILED SPRING
160/6.	[1]	159205-0621	LEVER SHAFT
167.	[1]	029621-0080	PACKING RING
168/1.	[0]	029311-0640	SHIM D26.0&10.2T0.95
168/1.	[0]	029311-0650	SHIM D26.0&10.2T0.20
168/1.	[0]	029311-0660	SHIM D26.0&10.2T0.25
168/1.	[0]	029311-0670	SHIM D26.0&10.2T0.30
168/1.	[0]	029311-0680	SHIM D26.0&10.2T0.35
168/1.	[0]	029311-0690	SHIM D26.0&10.2T0.40
168/1.	[0]	029311-0700	SHIM D26.0&10.2T0.50
168/1.	[0]	139410-1400	SHIM D26&10.2T0.7
168/1.	[0]	139410-1500	SHIM D26&10.2T0.9
168/1.	[0]	139410-1600	SHIM D26&10.2T0.8
168/1.	[0]	139410-2700	SHIM D26&10.2T0.6
169.	[1]	139410-2300	SHIM
170.	[1]	159241-6320	CONTROL LEVER
171.	[1]	014110-8440	LOCKING WASHER
172.	[1]	013020-8040	UNION NUT M8P1.25H7
173.	[1]	159233-0400	BLEEDER SCREW
174.	[1]	154010-0100	FLAT-HEAD SCREW
175.	[1]	154010-0100	FLAT-HEAD SCREW
176.	[1]	029240-6010	UNION NUT M6P1.0H5*
177.	[2]	154011-0100	HEXAGON NUT
177.	[2]	154011-0100	HEXAGON NUT
236.	[1]	154390-0000	GASKET
237.	[1]	159238-3100	GASKET
250.	[1]	159227-5520	BRACKET
251.	[2]	159243-1200	COILED SPRING
252.	[2]	020106-1240	BLEEDER SCREW M6P1.0L12
254.	[1]	020018-1640	BLEEDER SCREW M8P1.25L16 4T
257.	[2]	154156-0500	TUBE
300.	[1]	159206-7800	CAM PLATE
301.	[1]	016010-0840	LOCKING WASHER
303.	[1]	016010-0540	LOCKING WASHER
310.	[1]	026516-2040	GASKET D19.9&16.2T1
311.	[1]	159237-0100	CAPSULE

Include in #1:

101601-8532 as GOVERNOR

Cross reference number

Zexel num

Bosch num

Firm num

Name

105931-1962

F 019 Z2F 454

GOVERNOR
* K

Information:

start by:a) remove valve covers
Do not let the tops of the fuel nozzles turn when the fuel lines are loosened. The nozzles will be damaged if the top of the nozzles turn in the body.
1. Use tooling (A) to loosen fuel injection line nut (1) at the fuel injection nozzles. 2. Disconnect fuel injection line nut (2) from head adapter nut (3).3. Remove adapter nut (3) and the O-ring seal.4. Move adapter (4) out of the valve cover base, and remove fuel injection line (1). 5. If necessary, remove seal (5) from fuel injection line (1). 6. Remove bolt (7) that holds clamp (6). Clamp (6) cannot be removed until fuel injection nozzle (8) is lifted 25.0 mm (1.00 in.).7. Remove fuel injection nozzle (8) with tooling (B) as follows: a. Install 6V6983 Adapter and 6V4152 Screw (9) [part of tooling (B)] into fuel injection nozzle (8). b. Install 6V6982 Tube Assembly (11) over the 6V4152 Screw. Use 2S5658 Washer and 1B2406 Nut (10) on the 6V4152 Screw to pull fuel injection nozzle (8) from the adapter. Items (10) and (11) are part of tooling (B).
A replacement of compression seal washer (13) and of carbon dam seal (12) must be made each time the fuel injection nozzle is removed. Be sure that the replacement compression seal washer (13) is the same color code and part number as the original compression seal washer. If the wrong thickness washer is used, engine damage could occur. See the Specifications section of this book for more information.
8. Remove carbon dam seal (12) and compression seal washer (13) from fuel injection nozzle (8).Install Fuel Injection Nozzles
1. Use tool (D) to clean adapter bore (1) for the fuel injection nozzle. Use a tap driver to turn tool (D). 2. Install compression seal washer (3) on fuel injection nozzle (4).3. Use tool (A) to install carbon dam seal (2) on fuel injection nozzle (4). Refer to Special Instruction SEHS7292 for the use of tooling (C). 4. Install fuel injection nozzle (4) and clamp (5) as a unit. Install the bolt through the clamp into the adapter. 5. Install O-ring seal (6) on fuel injection line (7) and put clean diesel fuel on it. 6. Install fuel injection line (7). Move adapter (8) into position in the rocker arm cover base.
Do not let the tops of the fuel nozzles turn when the fuel lines are tightened. The nozzles will be damaged if the top of the nozzles turn in the body.
7. Use tooling (B) to tighten the inner fuel line nuts to a torque of 41 7 N m (30 5 lb.ft.). 8. Put clean diesel fuel oil on O-ring seal (11). Install O-ring seal (11) and nut (10). Tighten nut (10) to a torque of 30 5 N m (22 4 lb.ft.).9. Install nut (9) for the fuel injection line, and tighten the fuel injection line nut to a torque of 41 7 N m (30 5 lb.ft.).end by:a)