105931-1621 ZEXEL F 019 Z1E 233 BOSCH GOVERNOR f019z1e233 1059311621

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BOSCH F 019 Z1E 233 f019z1e233

ZEXEL 105931-1621 1059311621

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Scheme ###:

1.	[1]	159200-1020	GOVERNOR HOUSING
1/3.	[2]	154321-0400	BUSHING
1/3.	[2]	154321-0400	BUSHING
2.	[1]	154007-0200	ADAPTOR
3.	[1]	020018-1840	BLEEDER SCREW M8P1.25L18
4.	[1]	159232-0201	PLATE
5.	[5]	029010-6810	BLEEDER SCREW
5B.	[1]	020106-1640	BLEEDER SCREW M6P1.0L14
7.	[1]	029631-0030	O-RING &9.8W2.3
8.	[1]	159205-2321	LEVER SHAFT
9.	[1]	159202-0400	CONTROL LEVER
10.	[1]	016010-0810	LOCKING WASHER
11/1.	[0]	029311-0520	SHIM D20.8&10.3T0.2
11/1.	[0]	029311-0530	SHIM D20.8&10.3T0.25
11/1.	[0]	029311-0540	SHIM D20.8&10.3T0.3
11/1.	[0]	029311-0550	SHIM D20.8&10.3T0.35
11/1.	[0]	029311-0560	SHIM D20.8&10.3T0.4
11/1.	[0]	029311-0570	SHIM D20.8&10.3T0.5
12.	[1]	159215-0000	COILED SPRING
13.	[1]	159242-0100	CONTROL LEVER
14.	[1]	014110-8440	LOCKING WASHER
15.	[1]	013020-8040	UNION NUT M8P1.25H7
16.	[1]	159237-0000	CAPSULE
17.	[1]	159202-0320	CONTROL LEVER
18.	[1]	159215-0300	COILED SPRING
20.	[1]	159242-0220	CONTROL LEVER
21.	[1]	159242-0600	BUSHING
22.	[1]	029631-0030	O-RING &9.8W2.3
23/1.	[0]	029311-0520	SHIM D20.8&10.3T0.2
23/1.	[0]	029311-0530	SHIM D20.8&10.3T0.25
23/1.	[0]	029311-0540	SHIM D20.8&10.3T0.3
23/1.	[0]	029311-0550	SHIM D20.8&10.3T0.35
23/1.	[0]	029311-0560	SHIM D20.8&10.3T0.4
23/1.	[0]	029311-0570	SHIM D20.8&10.3T0.5
24.	[1]	159215-0000	COILED SPRING
25.	[1]	154322-0100	CAP
26.	[1]	159242-6400	CONTROL LEVER
27.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
35.	[1]	159251-1120	GOVERNOR COVER
35/1.	[1]	159201-1420	GOVERNOR COVER
35/2.	[1]	159205-0400	LEVER SHAFT
35/3.	[2]	159237-0200	CAPSULE
35/4.	[1]	159253-0120	TENSIONING LEVER
35/4/1.	[1]	159203-0120	TENSIONING LEVER
35/4/2.	[1]	159204-5021	RACK
35/4/3.	[1]	159233-0300	UNION NUT
35/4/4.	[1]	159234-0000	FLAT-HEAD SCREW
35/4/5.	[1]	159216-0000	COILED SPRING
35/4/6.	[1]	159216-0100	COILED SPRING
35/5.	[1]	159203-5020	GUIDE LEVER
35/6.	[2]	159235-5000	BUSHING
35/7.	[1]	159215-0201	COILED SPRING
35/8.	[1]	159231-0800	BEARING PIN
35/9.	[2]	016010-0610	LOCKING WASHER
51.	[7]	020106-3840	BLEEDER SCREW
65.	[1]	154050-1720	STOPPING DEVICE
100.	[1]	154100-9520	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1610	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
110.	[1]	154123-1020	SLIDING PIECE
111/1.	[0]	029311-0010	SHIM D14&10.1T0.2
111/1.	[0]	029311-0180	SHIM D14&10.1T0.3
111/1.	[0]	029311-0190	SHIM D14&10.1T0.40
111/1.	[0]	029311-0210	SHIM D14&10.1T1
111/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
111/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
111/1.	[0]	139410-3000	SHIM D14&10.1T2.0
111/1.	[0]	139410-3100	SHIM D14&10.1T3.0
111/1.	[0]	139410-3200	SHIM D14&10.1T4.0
112.	[1]	159236-0100	TERMINAL STUD
130.	[1]	159210-3300	GOVERNOR SPRING
131.	[1]	159211-2700	GOVERNOR SPRING
132.	[1]	159214-0000	COILED SPRING
133.	[1]	159212-3220	HEADLESS SCREW
135.	[1]	139220-0200	UNION NUT
136.	[2]	026520-2440	GASKET D23.9&20.2T1
137.	[1]	159248-0700	CAP
140.	[1]	159205-0301	LEVER SHAFT
141.	[1]	159234-5200	GUIDE SLEEVE
145.	[1]	159233-5000	UNION NUT
146.	[1]	023020-8040	UNION NUT M8P1H5
147.	[1]	139222-0200	UNION NUT
148.	[2]	026522-2740	GASKET D26.9&22.2T1
149.	[1]	159237-5000	CAP
150.	[1]	159235-5300	SLOTTED WASHER
155.	[1]	159204-0120	STRAP
156.	[1]	159237-0300	BLEEDER SCREW
157.	[1]	014110-5440	LOCKING WASHER
158.	[1]	159233-5200	UNION NUT
159.	[1]	159242-0800	PLATE
160.	[1]	159252-0122	LEVER GROUP
160/1.	[1]	159202-2200	CONTROL LEVER
160/2.	[1]	016010-0810	LOCKING WASHER
160/3.	[1]	159202-0220	CONTROL LEVER
160/4.	[1]	016010-0810	LOCKING WASHER
160/5.	[1]	159215-0400	COILED SPRING
160/6.	[1]	159205-0621	LEVER SHAFT
167.	[1]	029621-0080	PACKING RING
168/1.	[0]	029311-0640	SHIM D26.0&10.2T0.95
168/1.	[0]	029311-0650	SHIM D26.0&10.2T0.20
168/1.	[0]	029311-0660	SHIM D26.0&10.2T0.25
168/1.	[0]	029311-0670	SHIM D26.0&10.2T0.30
168/1.	[0]	029311-0680	SHIM D26.0&10.2T0.35
168/1.	[0]	029311-0690	SHIM D26.0&10.2T0.40
168/1.	[0]	029311-0700	SHIM D26.0&10.2T0.50
168/1.	[0]	139410-1400	SHIM D26&10.2T0.7
168/1.	[0]	139410-1500	SHIM D26&10.2T0.9
168/1.	[0]	139410-1600	SHIM D26&10.2T0.8
168/1.	[0]	139410-2700	SHIM D26&10.2T0.6
169.	[1]	139410-2300	SHIM
170.	[1]	159241-6320	CONTROL LEVER
171.	[1]	014110-8440	LOCKING WASHER
172.	[1]	013020-8040	UNION NUT M8P1.25H7
173.	[1]	155615-1100	FLAT-HEAD SCREW M6P1.0L37
174.	[1]	154010-0100	FLAT-HEAD SCREW
175.	[1]	154010-0100	FLAT-HEAD SCREW
176.	[1]	029240-6010	UNION NUT M6P1.0H5*
177.	[2]	154011-0100	HEXAGON NUT
177.	[2]	154011-0100	HEXAGON NUT
236.	[1]	154390-0000	GASKET
237.	[1]	159238-3100	GASKET
250.	[1]	159227-5520	BRACKET
251.	[2]	159243-1200	COILED SPRING
252.	[2]	020106-1240	BLEEDER SCREW M6P1.0L12
254.	[1]	020018-1640	BLEEDER SCREW M8P1.25L16 4T
257.	[2]	154156-0500	TUBE
300.	[1]	159207-3800	CAM PLATE
301.	[1]	016010-0840	LOCKING WASHER
303.	[1]	016010-0540	LOCKING WASHER
310.	[1]	026516-2040	GASKET D19.9&16.2T1
311.	[1]	159237-0100	CAPSULE

Include in #1:

101601-8281 as GOVERNOR

Cross reference number

Zexel num

Bosch num

Firm num

Name

105931-1621

F 019 Z1E 233

GOVERNOR
* K

Information:

Model IdentificationNumber
3412C DJN758-762,790, 796-797, 802-805, 807, 809-811, 813, 815, 820-821TFT441PARTS NEEDED
Qty
Part Number Description
* 6I-2358 Injection Pump* Order only if needed after the inspectionhas been completed.ACTION REQUIRED
See the attached Rework Procedure.OWNER NOTIFICATION
U.S. and Canadian owners will receive the attachedOwner Notification.SERVICE CLAIM ALLOWANCES
Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs. Parts Labor Hrs. Parts Labor Hrs.
100% 6.5 0 0 0 0
Thisis a 5.0 hr job for the pump relplacement. An additonal 1 hr segment willalso be added to the labor hours to account for dyno testing an enginethat has had the fuel injection pump replaced.* An additional 0.5 hrs will beallowed for inspection per engine. PARTS DISPOSITION
All dealers are to make sure the outsideof the shipping container is marked with the service letter number.***** All Dealers *****Return all defective 6I-2358 injection pumpsremoved from engines. Also send in a copy of the claim to:Caterpillar Inc.
Attn: Supplier Recovery
Service Claims Room
8201 N. University
Peoria, IL 61615MAKE EVERY EFFORT TO COMPLETE THIS PROGRAMAS SOON AS POSSIBLE.Attach. (1-Owner Notification)
(2-Rework Procedure)COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS
XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999PRIORITY - PRODUCT IMPROVEMENT PROGRAM FORREPLACING THE INJECTION PUMPMODELS INVOLVED - CERTAIN 3412C GENERATOR SETSDear Caterpillar Product Owner:The injection pump needs to be inspected andpossibly replaced on the products listed below. You will not be chargedfor the service performed.Contact your local Caterpillar dealer immediatelyto schedule this service. The dealer will advise you of the time requiredto complete this service. Please refer the dealer to their Service Letterdated April 3, 2006 when scheduling this service.We regret the inconvenience this may causeyou, but urge you to have this service performed as soon as possible toprevent unscheduled downtime.Caterpillar Inc.
Identification #(s)Attached to April 3, 2006 Service LetterRework ProcedureInspection: Illustration 1Suspect serial number range is from 14415965to 14446549.
Illustration 2 Illustration 3 Illustration 4 Illustration 5 Illustration 6 Illustration 7 Illustration 8 Illustration 9 Illustration 10 Illustration 11 Illustration 12 Illustration 13 Illustration 14 Illustration 15 Illustration 16Fuel Injection Pump replacement:Follow the removal procedure within publication"Remove Fuel Injection Pumps", SENR4628 to remove the injection pump fromthe engine.After the injection pump is removed, replacethe injection pump using publication "Install Fuel Injection Pumps", SENR4628.
If the fuel injection pump is replacedon an engine it must be dynometer tested to ensure proper functionality.