105931-1401 ZEXEL F 019 Z2F 131 BOSCH GOVERNOR f019z2f131 1059311401

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BOSCH F 019 Z2F 131 f019z2f131

ZEXEL 105931-1401 1059311401

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Scheme ###:

1.	[1]	159200-1020	GOVERNOR HOUSING
1/3.	[2]	154321-0400	BUSHING
1/3.	[2]	154321-0400	BUSHING
2.	[1]	154007-0200	ADAPTOR
3.	[1]	020018-1840	BLEEDER SCREW M8P1.25L18
4.	[1]	159232-0201	PLATE
5.	[5]	029010-6810	BLEEDER SCREW
5B.	[1]	020106-1640	BLEEDER SCREW M6P1.0L14
7.	[1]	029631-0030	O-RING &9.8W2.3
8.	[1]	159205-2321	LEVER SHAFT
9.	[1]	159202-1201	CONTROL LEVER
10.	[1]	016010-0810	LOCKING WASHER
11/1.	[0]	029311-0520	SHIM D20.8&10.3T0.2
11/1.	[0]	029311-0530	SHIM D20.8&10.3T0.25
11/1.	[0]	029311-0540	SHIM D20.8&10.3T0.3
11/1.	[0]	029311-0550	SHIM D20.8&10.3T0.35
11/1.	[0]	029311-0560	SHIM D20.8&10.3T0.4
11/1.	[0]	029311-0570	SHIM D20.8&10.3T0.5
12.	[1]	159215-0000	COILED SPRING
13.	[1]	159242-0100	CONTROL LEVER
14.	[1]	014110-8440	LOCKING WASHER
15.	[1]	013020-8040	UNION NUT M8P1.25H7
16.	[1]	159237-0000	CAPSULE
17.	[1]	159202-0320	CONTROL LEVER
18.	[1]	159215-0300	COILED SPRING
20.	[1]	159242-0220	CONTROL LEVER
21.	[1]	159242-0600	BUSHING
22.	[1]	029631-0030	O-RING &9.8W2.3
23/1.	[0]	029311-0520	SHIM D20.8&10.3T0.2
23/1.	[0]	029311-0530	SHIM D20.8&10.3T0.25
23/1.	[0]	029311-0540	SHIM D20.8&10.3T0.3
23/1.	[0]	029311-0550	SHIM D20.8&10.3T0.35
23/1.	[0]	029311-0560	SHIM D20.8&10.3T0.4
23/1.	[0]	029311-0570	SHIM D20.8&10.3T0.5
24.	[1]	159215-0000	COILED SPRING
25.	[1]	154322-0100	CAP
26.	[1]	159242-4900	CONTROL LEVER
27.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
35.	[1]	159251-2120	GOVERNOR COVER
35/1.	[1]	159201-1420	GOVERNOR COVER
35/2.	[1]	159205-0400	LEVER SHAFT
35/3.	[2]	159237-0200	CAPSULE
35/3.	[2]	159237-0200	CAPSULE
35/4.	[1]	159253-0220	TENSIONING LEVER
35/4/1.	[1]	159203-0420	TENSIONING LEVER
35/4/2.	[1]	159204-5021	RACK
35/4/3.	[1]	159233-0300	UNION NUT
35/4/4.	[1]	159234-0000	FLAT-HEAD SCREW
35/4/5.	[1]	159216-0000	COILED SPRING
35/4/6.	[1]	159216-0100	COILED SPRING
35/5.	[1]	159203-5320	GUIDE LEVER
35/6.	[2]	159235-5000	BUSHING
35/7.	[1]	159215-0201	COILED SPRING
35/8.	[1]	159231-1300	BEARING PIN
35/9.	[2]	016010-0610	LOCKING WASHER
35/10.	[1]	159238-1801	BUSHING
51.	[7]	020106-3840	BLEEDER SCREW
65.	[1]	154050-1720	STOPPING DEVICE
100.	[1]	154100-9520	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1610	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
110.	[1]	154123-2320	SLIDING PIECE
111/1.	[0]	029311-0010	SHIM D14&10.1T0.2
111/1.	[0]	029311-0180	SHIM D14&10.1T0.3
111/1.	[0]	029311-0190	SHIM D14&10.1T0.40
111/1.	[0]	029311-0210	SHIM D14&10.1T1
111/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
111/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
111/1.	[0]	139410-3000	SHIM D14&10.1T2.0
111/1.	[0]	139410-3100	SHIM D14&10.1T3.0
111/1.	[0]	139410-3200	SHIM D14&10.1T4.0
112.	[1]	159236-0100	TERMINAL STUD
130.	[1]	159210-0100	GOVERNOR SPRING
131.	[1]	159211-3900	GOVERNOR SPRING
132.	[1]	159214-0000	COILED SPRING
133.	[1]	159212-2320	HEADLESS SCREW
135.	[1]	139220-0200	UNION NUT
136.	[2]	026520-2440	GASKET D23.9&20.2T1
137.	[1]	159248-0700	CAP
140.	[1]	159205-0301	LEVER SHAFT
141.	[1]	159234-5200	GUIDE SLEEVE
145.	[1]	159233-5000	UNION NUT
146.	[1]	023020-8040	UNION NUT M8P1H5
147.	[1]	139222-0200	UNION NUT
148.	[2]	026522-2740	GASKET D26.9&22.2T1
149.	[1]	159237-5000	CAP
150.	[1]	159235-5300	SLOTTED WASHER
155.	[1]	159204-0120	STRAP
156.	[1]	159237-0300	BLEEDER SCREW
157.	[1]	014110-5440	LOCKING WASHER
158.	[1]	159233-5620	UNION NUT
159.	[1]	159242-0800	PLATE
160.	[1]	159252-0122	LEVER GROUP
160/1.	[1]	159202-2200	CONTROL LEVER
160/2.	[1]	016010-0810	LOCKING WASHER
160/3.	[1]	159202-0220	CONTROL LEVER
160/4.	[1]	016010-0810	LOCKING WASHER
160/5.	[1]	159215-0400	COILED SPRING
160/6.	[1]	159205-0621	LEVER SHAFT
167.	[1]	029621-0080	PACKING RING
168/1.	[0]	029311-0640	SHIM D26.0&10.2T0.95
168/1.	[0]	029311-0650	SHIM D26.0&10.2T0.20
168/1.	[0]	029311-0660	SHIM D26.0&10.2T0.25
168/1.	[0]	029311-0670	SHIM D26.0&10.2T0.30
168/1.	[0]	029311-0680	SHIM D26.0&10.2T0.35
168/1.	[0]	029311-0690	SHIM D26.0&10.2T0.40
168/1.	[0]	029311-0700	SHIM D26.0&10.2T0.50
168/1.	[0]	139410-1400	SHIM D26&10.2T0.7
168/1.	[0]	139410-1500	SHIM D26&10.2T0.9
168/1.	[0]	139410-1600	SHIM D26&10.2T0.8
168/1.	[0]	139410-2700	SHIM D26&10.2T0.6
169.	[1]	139410-2300	SHIM
170.	[1]	159240-5520	CONTROL LEVER
171.	[1]	014110-8440	LOCKING WASHER
172.	[1]	013020-8040	UNION NUT M8P1.25H7
173.	[1]	159233-0400	BLEEDER SCREW
174.	[1]	154010-0100	FLAT-HEAD SCREW
175.	[1]	154010-0100	FLAT-HEAD SCREW
176.	[1]	029240-6010	UNION NUT M6P1.0H5*
177.	[2]	154011-0100	HEXAGON NUT
177.	[2]	154011-0100	HEXAGON NUT
236.	[1]	154390-0000	GASKET
237.	[1]	159238-3100	GASKET
250.	[1]	159227-5520	BRACKET
251.	[2]	159243-1200	COILED SPRING
252.	[2]	020106-1240	BLEEDER SCREW M6P1.0L12
254.	[1]	020018-1640	BLEEDER SCREW M8P1.25L16 4T
257.	[2]	154156-0500	TUBE
300.	[1]	159209-3200	CAM PLATE
301.	[1]	016010-0840	LOCKING WASHER
303.	[1]	016010-0540	LOCKING WASHER
310.	[1]	026516-2040	GASKET D19.9&16.2T1
311.	[1]	159237-0100	CAPSULE

Include in #1:

101601-8052 as GOVERNOR

101601-8093

Cross reference number

Zexel num

Bosch num

Firm num

Name

105931-1401

F 019 Z2F 131

GOVERNOR
* K

Information:

Introduction
This Special Instruction contains the necessary procedure in order to install unit injectors for 3114, 3116, and 3126 MUI engines.Removal and Installation Procedure
Note: To avoid damage to the unit injector during removal of the unit injector from the cylinder head, refer to the Service Manual for the removal procedure of the unit injector.Use the latest process for servicing the unit injector sleeves in the cylinder head before you install replacement unit injectors. Refer to the Service Manual and other service news articles in order to find the latest service information, including new tools and procedures.Before a new unit injector or a remanufactured unit injector is installed into an engine, take adequate precautions in order to clean the internal fuel lines and the unit injector sleeve. Also, install a new Caterpillar high efficiency fuel filter.Lubricate the injector rack bar with clean diesel fuel or 1U-8265 Penetrating Oil .
Illustration 1 g02144296
Incorrect testing procedure for the tappet springDo not depress the tappet spring. Refer to Illustration 1. Do not force the injector rack bar in and out since this action may damage the internal parts of the unit injector. A tight rack on a unit injector that is not installed in the engine is not an indication of a faulty unit injector. Forcing the injector rack bar in and out may cause the unit injector to become damaged. Forcing the injector rack bar in and out may possibly void all the warranty.Do not test the unit injectors prior to engine installation. The unit injectors are tested 100% at the factory and Pop Testing may contaminate the unit injector.Before you install the unit injector, apply clean engine oil on the O-ring seals for ease of installation.Install the unit injector according to the procedure in the Service Manual by using 173-1530 Injector Seating Tool . Tighten the unit injector clamp retaining bolt to a torque of 12 3 N m (9 2 lb ft).Verify the following parameters and settings according to the procedures in the Service Manual: unit injector synchronization, fuel setting, fuel timing and valve lash. Adjust the parameters and settings in order to meet specifications only.