Information governor
BOSCH
F 019 Z1E 219
f019z1e219
ZEXEL
105931-0790
1059310790
Rating:
Scheme ###:
| 1. | [1] | 159200-0220 | GOVERNOR HOUSING |
| 1/3. | [1] | 154321-0400 | BUSHING |
| 2. | [1] | 154007-0200 | ADAPTOR |
| 3. | [1] | 020018-1840 | BLEEDER SCREW M8P1.25L18 |
| 4. | [1] | 159232-0201 | PLATE |
| 5. | [5] | 029010-6810 | BLEEDER SCREW |
| 5B. | [1] | 020106-1640 | BLEEDER SCREW M6P1.0L14 |
| 7. | [1] | 029631-0030 | O-RING &9.8W2.3 |
| 8. | [1] | 159205-2321 | LEVER SHAFT |
| 9. | [1] | 159202-0400 | CONTROL LEVER |
| 10. | [1] | 016010-0810 | LOCKING WASHER |
| 11/1. | [0] | 029311-0520 | SHIM D20.8&10.3T0.2 |
| 11/1. | [0] | 029311-0530 | SHIM D20.8&10.3T0.25 |
| 11/1. | [0] | 029311-0540 | SHIM D20.8&10.3T0.3 |
| 11/1. | [0] | 029311-0550 | SHIM D20.8&10.3T0.35 |
| 11/1. | [0] | 029311-0560 | SHIM D20.8&10.3T0.4 |
| 11/1. | [0] | 029311-0570 | SHIM D20.8&10.3T0.5 |
| 12. | [1] | 159215-0000 | COILED SPRING |
| 13. | [1] | 159242-0100 | CONTROL LEVER |
| 14. | [1] | 014110-8440 | LOCKING WASHER |
| 15. | [1] | 013020-8040 | UNION NUT M8P1.25H7 |
| 16. | [1] | 159237-0000 | CAPSULE |
| 17. | [1] | 159202-0320 | CONTROL LEVER |
| 18. | [1] | 159215-0300 | COILED SPRING |
| 35. | [1] | 159251-0120 | GOVERNOR COVER |
| 35/1. | [1] | 159201-0220 | GOVERNOR COVER |
| 35/2. | [1] | 159205-0400 | LEVER SHAFT |
| 35/3. | [2] | 159237-0200 | CAPSULE |
| 35/4. | [1] | 159253-0120 | TENSIONING LEVER |
| 35/4/1. | [1] | 159203-0120 | TENSIONING LEVER |
| 35/4/2. | [1] | 159204-5021 | RACK |
| 35/4/3. | [1] | 159233-0300 | UNION NUT |
| 35/4/4. | [1] | 159234-0000 | FLAT-HEAD SCREW |
| 35/4/5. | [1] | 159216-0000 | COILED SPRING |
| 35/4/6. | [1] | 159216-0100 | COILED SPRING |
| 35/5. | [1] | 159203-5020 | GUIDE LEVER |
| 35/6. | [2] | 159235-5000 | BUSHING |
| 35/7. | [1] | 159215-0201 | COILED SPRING |
| 35/8. | [1] | 159231-0800 | BEARING PIN |
| 35/9. | [2] | 016010-0610 | LOCKING WASHER |
| 51. | [7] | 020106-3840 | BLEEDER SCREW |
| 65. | [1] | 154050-1720 | STOPPING DEVICE |
| 100. | [1] | 154100-9520 | FLYWEIGHT ASSEMBLY |
| 101. | [1] | 025803-1610 | WOODRUFF KEY |
| 102. | [1] | 029321-2020 | LOCKING WASHER |
| 103. | [1] | 029231-2030 | UNION NUT |
| 110. | [1] | 154123-1020 | SLIDING PIECE |
| 111/1. | [0] | 029311-0010 | SHIM D14&10.1T0.2 |
| 111/1. | [0] | 029311-0180 | SHIM D14&10.1T0.3 |
| 111/1. | [0] | 029311-0190 | SHIM D14&10.1T0.40 |
| 111/1. | [0] | 029311-0210 | SHIM D14&10.1T1 |
| 111/1. | [0] | 139410-0000 | SHIM D14.0&10.1T0.5 |
| 111/1. | [0] | 139410-0100 | SHIM D14.0&10.1T1.5 |
| 111/1. | [0] | 139410-3000 | SHIM D14&10.1T2.0 |
| 111/1. | [0] | 139410-3100 | SHIM D14&10.1T3.0 |
| 111/1. | [0] | 139410-3200 | SHIM D14&10.1T4.0 |
| 112. | [1] | 159236-0100 | TERMINAL STUD |
| 130. | [1] | 159210-0300 | GOVERNOR SPRING |
| 131. | [1] | 159211-0400 | GOVERNOR SPRING |
| 132. | [1] | 159214-0000 | COILED SPRING |
| 133. | [1] | 159212-0820 | HEADLESS SCREW |
| 135. | [1] | 139216-0100 | UNION NUT |
| 136. | [2] | 026516-2040 | GASKET D19.9&16.2T1 |
| 137. | [1] | 154159-1100 | CAP NUT |
| 140. | [1] | 159205-0301 | LEVER SHAFT |
| 141. | [1] | 159234-5200 | GUIDE SLEEVE |
| 145. | [1] | 159233-5000 | UNION NUT |
| 146. | [1] | 023020-8040 | UNION NUT M8P1H5 |
| 147. | [1] | 139222-0200 | UNION NUT |
| 148. | [2] | 026522-2740 | GASKET D26.9&22.2T1 |
| 149. | [1] | 159237-5000 | CAP |
| 150. | [1] | 159235-5300 | SLOTTED WASHER |
| 155. | [1] | 159204-0120 | STRAP |
| 156. | [1] | 159233-0200 | BLEEDER SCREW |
| 157. | [1] | 014110-5440 | LOCKING WASHER |
| 158. | [1] | 159233-5200 | UNION NUT |
| 160. | [1] | 159252-0122 | LEVER GROUP |
| 160/1. | [1] | 159202-2200 | CONTROL LEVER |
| 160/2. | [1] | 016010-0810 | LOCKING WASHER |
| 160/3. | [1] | 159202-0220 | CONTROL LEVER |
| 160/4. | [1] | 016010-0810 | LOCKING WASHER |
| 160/5. | [1] | 159215-0400 | COILED SPRING |
| 160/6. | [1] | 159205-0621 | LEVER SHAFT |
| 167. | [1] | 029621-0080 | PACKING RING |
| 168/1. | [0] | 029311-0640 | SHIM D26.0&10.2T0.95 |
| 168/1. | [0] | 029311-0650 | SHIM D26.0&10.2T0.20 |
| 168/1. | [0] | 029311-0660 | SHIM D26.0&10.2T0.25 |
| 168/1. | [0] | 029311-0670 | SHIM D26.0&10.2T0.30 |
| 168/1. | [0] | 029311-0680 | SHIM D26.0&10.2T0.35 |
| 168/1. | [0] | 029311-0690 | SHIM D26.0&10.2T0.40 |
| 168/1. | [0] | 029311-0700 | SHIM D26.0&10.2T0.50 |
| 168/1. | [0] | 139410-1400 | SHIM D26&10.2T0.7 |
| 168/1. | [0] | 139410-1500 | SHIM D26&10.2T0.9 |
| 168/1. | [0] | 139410-1600 | SHIM D26&10.2T0.8 |
| 168/1. | [0] | 139410-2700 | SHIM D26&10.2T0.6 |
| 169. | [1] | 139410-2300 | SHIM |
| 170. | [1] | 159240-0620 | CONTROL LEVER |
| 171. | [1] | 014110-8440 | LOCKING WASHER |
| 172. | [1] | 013020-8040 | UNION NUT M8P1.25H7 |
| 173. | [1] | 155615-1100 | FLAT-HEAD SCREW M6P1.0L37 |
| 174. | [1] | 154010-0100 | FLAT-HEAD SCREW |
| 175. | [1] | 154010-0100 | FLAT-HEAD SCREW |
| 176. | [1] | 029240-6010 | UNION NUT M6P1.0H5* |
| 177. | [2] | 154011-0100 | HEXAGON NUT |
| 177. | [2] | 154011-0100 | HEXAGON NUT |
| 236. | [1] | 154390-0000 | GASKET |
| 237. | [1] | 159238-3100 | GASKET |
| 250. | [1] | 159245-2120 | BRACKET |
| 251. | [2] | 159243-0200 | COILED SPRING |
| 252. | [1] | 131329-0300 | BLEEDER SCREW |
| 257. | [2] | 154156-0500 | TUBE |
| 300. | [1] | 159206-2400 | CAM PLATE |
| 301. | [1] | 016010-0840 | LOCKING WASHER |
| 303. | [1] | 016010-0540 | LOCKING WASHER |
| 310. | [1] | 026516-2040 | GASKET D19.9&16.2T1 |
| 311. | [1] | 159237-0100 | CAPSULE |
Include in #1:
101601-7240
as GOVERNOR
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Illustration 4 g01456650
Position 253-7967 Bracket (6) behind the turbocharger in the location that is shown in Illustration 4.
Illustration 5 g01879437
(6) 253-7967 Bracket (15) 8T-4121 Hard Washer (17) 8T-4195 Bolt
Install bracket (6) by using four 8T-4195 Bolts (17) and four 8T-4121 Hard Washers (15). Refer to Illustration 5.
Illustration 6 g01879493
(7) 253-7973 Bracket (15) 8T-4121 Hard Washer (16) 8T-4133 Nuts (18) 8T-4196 Bolt
Install 253-7973 Bracket (7) by using two 8T-4196 Bolts (18), four 8T-4121 Hard Washers (15), and two 8T-4133 Nuts (16). Refer to Illustration 6.Note: The left side of bracket (7) will be bolted to the engine block while the right side of the bracket will be free.
Illustration 7 g01879515
(3) 108-8625 Exhaust Coupling
Install one end of 108-8625 Exhaust Coupling (3) and 6N-0009 Metal Seal Ring (1) (not shown) into the end of the turbocharger. Refer to Illustration 7.
Illustration 8 g01879516
(2) 7E-3870 Muffler Clamp (3) 108-8625 Exhaust Coupling (8) 277-4717 Exhaust Elbow (15) 8T-4121 Hard Washer (17) 8T-4195 Bolt
Install 277-4717 Exhaust Elbow (8) by inserting the exhaust elbow into the other end of 108-8625 Exhaust Coupling (3). Tighten the exhaust elbow to the engine block by using four 8T-4195 Bolts (17) and four 8T-4121 Hard Washers (15). Tighten the four bolts to a torque of 7.5 N m (66 lb in). Refer to Illustration 8.
Apply 4C-5597 Anti-Seize Compound to the treads of 7E-3870 Muffler Clamp (2) and place the muffler clamp on exhaust coupling (3). Leave the muffler clamp positioned loosely. Refer to Illustration 8.
Illustration 9 g01879521
(5) 253-4495 Clamp As (6) 253-7967 Bracket (7) 253-7973 Bracket (15) 8T-4121 Hard Washer (16) 8T-4133 Nuts (18) 8T-4196 Bolt
Install one 253-4495 Clamp Assembly (5) to 253-7967 Bracket (6). Use two 8T-4196 Bolts (18), four 8T-4121 Hard Washers (15), and two 8T-4133 Nuts (16) to tighten clamp assembly (5) to bracket (6). Refer to Illustration 9.
Install the other 253-4495 Clamp Assembly (5) to 253-7973 Bracket (7). Use two 8T-4196 Bolts (18), four 8T-4121 Hard Washers (15), and two 8T-4133 Nuts (16) to tighten clamp assembly (5) to bracket (7). Refer to Illustration 9.
Illustration 10 g01879798
(4) 253-4346 Diesel Particulate Filter Gp (5) 253-4495 Clamp As (8) 277-4717 Exhaust Elbow
Install 253-4346 Diesel Particulate Filter Gp (4) by placing the diesel particulate filter group onto clamp assemblies (5) and inserting the inlet tube over the exposed end of exhaust elbow (8). The weight of the diesel particulate filter group is approximately 60 kg (132 lb). Refer to Illustration 10.
Illustration 11 g01879814
(5) 253-4495 Clamp As (9) 277-4718 Clamp As (10) 3B-4508 Lockwasher (12) 5P-8245 Hard Washer (13) 6V-8336 Bolt (14) 6V-8149 Nut
Position 277-4718 Clamp Assembly (9) over clamp assembly (5).