105923-3611 ZEXEL 9 420 614 385 BOSCH GOVERNOR 9420614385 1059233611

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BOSCH 9 420 614 385 9420614385

ZEXEL 105923-3611 1059233611

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Scheme ###:

1.	[1]	159360-1120	GOVERNOR HOUSING
4.	[1]	159362-5520	PLATE
5.	[10]	139006-6100	BLEEDER SCREW
5.	[10]	139006-6100	BLEEDER SCREW
7.	[1]	139709-0100	O-RING
8.	[1]	159364-0120	LEVER SHAFT
9.	[1]	159362-5720	CONTROL LEVER
10.	[1]	016010-0740	LOCKING WASHER
11/1.	[0]	029311-0220	SHIM D18&10.3T0.2
11/1.	[0]	029311-0230	SHIM D18&10.3T0.5
11/1.	[0]	029311-0430	SHIM D18&10.3T0.30
11/1.	[0]	029311-0440	SHIM D18&10.3T0.40
11/1.	[0]	029311-0450	SHIM D18&10.3T0.25
11/1.	[0]	029311-0460	SHIM D18&10.3T0.35
11/1.	[0]	139410-3300	SHIM D18&10.3T0.6
11/1.	[0]	139410-3400	SHIM D18&10.3T0.8
11/1.	[0]	139410-3500	SHIM D18&10.3T0.9
12.	[1]	159368-7800	COILED SPRING
13.	[1]	159362-0400	CONTROL LEVER
15.	[1]	013020-8040	UNION NUT M8P1.25H7
16.	[1]	159364-5000	CAPSULE
17.	[1]	159362-2820	CONTROL LEVER
18.	[1]	159215-0600	COILED SPRING
20.	[1]	159364-8700	LEVER SHAFT
21.	[2]	020104-1240	BLEEDER SCREW
22.	[1]	159362-0600	CONTROL LEVER
23.	[2]	139608-0600	PACKING RING
23.	[2]	139608-0600	PACKING RING
24.	[1]	159362-0700	PLAIN WASHER
24B/1.	[0]	139408-1000	SHIM D16&8T0.5
24B/1.	[0]	139408-1300	SHIM D16&8T0.2
24C.	[1]	159362-0700	PLAIN WASHER
24D.	[1]	139308-2100	PLAIN WASHER
25.	[1]	159238-4200	LOCKING WASHER
25B.	[1]	159238-4200	LOCKING WASHER
26.	[1]	159390-7200	CONTROL LEVER
27.	[1]	159369-0800	COILED SPRING
27B.	[1]	014011-4140	PLAIN WASHER D30&15T2.6
28.	[1]	159364-8800	BUSHING
29.	[1]	014110-8440	LOCKING WASHER
30.	[1]	013020-8040	UNION NUT M8P1.25H7
31.	[1]	155644-1301	BLEEDER SCREW
31B.	[1]	153505-0800	FLAT-HEAD SCREW
32.	[2]	013030-6040	UNION NUT M6P1H3.6
32.	[2]	013030-6040	UNION NUT M6P1H3.6
35.	[1]	159361-1520	GOVERNOR COVER
43.	[1]	159364-0700	LEVER SHAFT
44.	[1]	159364-0800	BEARING PIN
45.	[2]	016010-0640	LOCKING WASHER
46.	[1]	159362-9920	TENSIONING LEVER
46/1.	[1]	159363-5620	TENSIONING LEVER
46/2.	[1]	159362-7520	GUIDE LEVER
46/3.	[1]	159364-4201	BEARING PIN
46/4.	[1]	159368-6201	COILED SPRING
46/5.	[1]	016010-0540	LOCKING WASHER
46/6.	[1]	016010-0440	LOCKING WASHER
46/7.	[1]	159364-4121	RACK
46/8.	[1]	159364-4300	UNION NUT
46/9.	[1]	159364-4400	FLAT-HEAD SCREW
46/10.	[1]	159368-6900	COILED SPRING
46/11.	[1]	159368-7000	COILED SPRING
46/13.	[1]	016010-0540	LOCKING WASHER
46/14.	[1]	159364-1900	FLAT-HEAD SCREW
46/15.	[1]	159364-1800	UNION NUT
46/16.	[1]	159368-9500	COILED SPRING
47.	[2]	016110-1020	LOCKING WASHER
48.	[2]	159237-0200	CAPSULE
51.	[9]	020106-3840	BLEEDER SCREW
65.	[1]	154612-3221	RACK SENSOR ASSY
65/1.	[1]	479775-7820	RACK SENSOR
65/2.	[1]	154614-8700	JOINT CONNECTION
65/3.	[1]	026524-3040	GASKET
65/4.	[1]	029310-6280	SHIM D11.5&6.4T1.50
65/5.	[1]	154614-1900	UNION NUT
100.	[1]	154100-9220	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1310	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
110.	[1]	154123-2320	SLIDING PIECE
111/1.	[0]	029311-0010	SHIM D14&10.1T0.2
111/1.	[0]	029311-0180	SHIM D14&10.1T0.3
111/1.	[0]	029311-0190	SHIM D14&10.1T0.40
111/1.	[0]	029311-0210	SHIM D14&10.1T1
111/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
111/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
111/1.	[0]	139410-3000	SHIM D14&10.1T2.0
111/1.	[0]	139410-3100	SHIM D14&10.1T3.0
111/1.	[0]	139410-3200	SHIM D14&10.1T4.0
112.	[1]	159364-2100	TERMINAL STUD
130.	[1]	159367-3100	GOVERNOR SPRING
131.	[1]	159367-6500	GOVERNOR SPRING
132.	[1]	159368-6500	COILED SPRING
133.	[1]	159368-2720	SPRING PACK
133/1.	[1]	159364-2200	GUIDE SLEEVE
133/2.	[1]	159368-0000	COILED SPRING
133/3.	[1]	159368-0800	COILED SPRING
133/4/1.	[0]	029311-0010	SHIM D14&10.1T0.2
133/4/1.	[0]	029311-0180	SHIM D14&10.1T0.3
133/4/1.	[0]	029311-0190	SHIM D14&10.1T0.40
133/4/1.	[0]	029311-0210	SHIM D14&10.1T1
133/4/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
133/4/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
133/4/1.	[0]	139410-3000	SHIM D14&10.1T2.0
133/4/1.	[0]	139410-3100	SHIM D14&10.1T3.0
133/4/1.	[0]	139410-3200	SHIM D14&10.1T4.0
135.	[1]	159364-2300	FLAT-HEAD SCREW
137.	[1]	159364-2000	CAPSULE
140.	[1]	159364-2500	LEVER SHAFT
145.	[1]	159233-5700	UNION NUT
149.	[1]	159237-5400	CAPSULE
150.	[1]	159364-2600	SLOTTED WASHER
151.	[1]	159364-2700	SLOTTED WASHER
155.	[1]	159363-4921	STRAP
156.	[1]	010235-1020	HEX-SOCKET-HEAD CAP SCREW
160.	[1]	159362-9620	LEVER GROUP
160/1.	[1]	159365-0220	LEVER SHAFT
160/2.	[1]	159362-9720	CONTROL LEVER
160/3.	[1]	159362-9800	CONTROL LEVER
160/4.	[2]	159362-1300	SHIM
160/4.	[2]	159362-1300	SHIM
160/5.	[2]	016010-0840	LOCKING WASHER
160/5.	[2]	016010-0840	LOCKING WASHER
160/6.	[1]	159369-1000	COILED SPRING
162.	[1]	139411-0600	SHIM
163.	[1]	159238-3000	LOCKING WASHER
164.	[1]	139610-0800	PACKING RING
168.	[1]	159381-4200	CONTROL LEVER
169.	[1]	013020-8040	UNION NUT M8P1.25H7
170.	[1]	159381-4420	CONTROL LEVER
172.	[2]	020106-1240	BLEEDER SCREW M6P1.0L12
173.	[1]	154013-1700	BLEEDER SCREW
173B.	[1]	154013-1800	BLEEDER SCREW
173C.	[1]	154013-1900	BLEEDER SCREW
174.	[1]	154013-2000	BLEEDER SCREW
175.	[1]	154013-2100	FLAT-HEAD SCREW
176.	[1]	154011-4000	UNION NUT
177.	[1]	154011-4100	UNION NUT
178.	[1]	013131-0040	UNION NUT M10P1.25H6
220.	[1]	159368-9420	HEADLESS SCREW
221.	[1]	154011-4300	UNION NUT
222.	[2]	026512-1540	GASKET D15.4&12.2T1.50
223.	[1]	154159-2100	CAP NUT
224.	[1]	139006-0800	BLEEDER SCREW
225.	[2]	029310-8050	SHIM D13.5&8T0.5
226.	[1]	159368-9101	COILED SPRING
227.	[1]	159362-6720	CONTROL LEVER
236.	[1]	154390-4200	GASKET
237.	[1]	154390-4500	GASKET
248.	[1]	159397-5820	BRACKET
250.	[1]	159397-5020	BRACKET
251.	[2]	154338-3700	COILED SPRING
252.	[3]	020106-1840	BLEEDER SCREW M6P1L18
254.	[1]	010110-2040	BLEEDER SCREW M10P1.25L20
257.	[2]	154156-3400	TUBE
270.	[1]	159362-7820	GUIDE PLATE
271.	[2]	020106-1640	BLEEDER SCREW M6P1.0L14
300.	[1]	159375-7900	CAM PLATE
301.	[1]	016010-0840	LOCKING WASHER
303.	[1]	016010-0540	LOCKING WASHER
311.	[2]	159237-5400	CAPSULE
340.	[1]	159399-0320	BRACKET
340B.	[1]	159396-0200	PLATE
341.	[1]	020106-1240	BLEEDER SCREW M6P1.0L12
341B.	[1]	020106-1840	BLEEDER SCREW M6P1L18
360.	[1]	159397-4920	BRACKET
361.	[2]	010010-1640	BLEEDER SCREW M10P1.5L16 4T
835S.	[2]	154062-1700	CAP D20L32
835S.	[2]	154062-1700	CAP D20L32

Include in #1:

108622-3691 as GOVERNOR

Cross reference number

Zexel num

Bosch num

Firm num

Name

105923-3611
105923-3612

9 420 614 385

GOVERNOR
* K

Information:

Introduction
This Special Instruction is intended for the installation of the 366-9748 Injector Wiring Harness Kit . The 366-9748 Injector Wiring Harness Kit can be used to repair TPI connectors. TPI connectors can be found on HEUI injectors, variable valve actuators, and Cat Brakes.Removal of the Connector From the Wire Harness
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9S-9150 Terminal Crimp Tool As 1
B 9U-6070
or Heat Gun Gp
(110V) 1
9U-6072 Heat Gun Gp (220 V) The following steps will remove the connector for an injector from the wire harness that is under the valve mechanism cover.
Illustration 1 g01035448
(1) Side "A" of the connector (2) Side "B" of the connectorNote: Side "A" or side "1" of the connector is the output signal wire from the ECM. Side"B" or side "2" of the connector is the sensor return.
Identify side "A" of the connector and identify side "B" of the connector.
Mark each wire on the wire harness before the wires are cut. Most connectors will have the label of an "A" and a "B". Some connectors may have a "1" and a "2" that is on the connector. The label with a "1" will be an "A". The label with a "2" will be a "B".
Illustration 2 g01034438
Connector that is cut from the wire harness (3) Wire on side "A" of the connector (4) Wire on side "B" of the connector
Cut wire (3) at a distance of 45 mm (1.8 inch).
Cut wire (4) at a distance of 40 mm (1.6 inch).
Illustration 3 g01034450
(5) Wire from the harness for side "B" on the connector (6) Wire from the harness for side "A" on the connectorNote: The wires on the old connector are cut to length so that the wires on the wire harness to the new connector will match up. The proper length will help in matching the harness wires to the wires on the new connector wires.
Discard the connector.Installation Procedure for the Connector
Use Tool (A) to strip the plastic off wires (5) and (6) at a distance of 5 mm (0.19 inch).
Illustration 4 g01034451
Connecting the connector to the wire harness (5) Wire from the harness for side "B" on the connector (6) Wire from the harness for side "A" on the connector (7) Heat shrink tube (8) Butt splice on wire (4) that is on side "B" of the connector (9) Butt splice on wire (3) that is on side "A" of the connector
Use the heat shrink tubes from 366-9748 Injector Wiring Harness Kit . Slide the heat shrink tubes toward the connector in order to expose the butt splices.
Take wire (5) and slide wire (5) in the butt splice (8).
Take wire (6) and slide wire (6) in the butt splice (9).
Illustration 5 g01035814
Illustration 6 g01034452
(8) Butt splice on wire (4) that is on side "B" of the connector (9) Butt splice on wire (3) that is on side "A" of the connector
Use Tool