Information governor
BOSCH
9 420 610 655
9420610655
ZEXEL
105923-1332
1059231332
HINO
223009060A
223009060a
Rating:
Scheme ###:
| 1. | [1] | 159360-0520 | GOVERNOR HOUSING |
| 4. | [1] | 159362-5520 | PLATE |
| 5. | [10] | 139006-6100 | BLEEDER SCREW |
| 5. | [10] | 139006-6100 | BLEEDER SCREW |
| 7. | [1] | 139709-0100 | O-RING |
| 8. | [1] | 159364-0120 | LEVER SHAFT |
| 9. | [1] | 159362-5620 | CONTROL LEVER |
| 10. | [1] | 016010-0740 | LOCKING WASHER |
| 11/1. | [0] | 029311-0220 | SHIM D18&10.3T0.2 |
| 11/1. | [0] | 029311-0230 | SHIM D18&10.3T0.5 |
| 11/1. | [0] | 029311-0430 | SHIM D18&10.3T0.30 |
| 11/1. | [0] | 029311-0440 | SHIM D18&10.3T0.40 |
| 11/1. | [0] | 029311-0450 | SHIM D18&10.3T0.25 |
| 11/1. | [0] | 029311-0460 | SHIM D18&10.3T0.35 |
| 11/1. | [0] | 139410-3300 | SHIM D18&10.3T0.6 |
| 11/1. | [0] | 139410-3400 | SHIM D18&10.3T0.8 |
| 11/1. | [0] | 139410-3500 | SHIM D18&10.3T0.9 |
| 12. | [1] | 159368-7800 | COILED SPRING |
| 13. | [1] | 159362-1500 | CONTROL LEVER |
| 15. | [1] | 013020-8040 | UNION NUT M8P1.25H7 |
| 16. | [1] | 159364-5000 | CAPSULE |
| 17. | [1] | 159362-0520 | CONTROL LEVER |
| 18. | [1] | 159215-0600 | COILED SPRING |
| 20. | [1] | 159364-8000 | LEVER SHAFT |
| 21. | [2] | 020104-1240 | BLEEDER SCREW |
| 22. | [1] | 159362-0600 | CONTROL LEVER |
| 23. | [2] | 139608-0600 | PACKING RING |
| 23. | [2] | 139608-0600 | PACKING RING |
| 24. | [1] | 159362-0700 | PLAIN WASHER |
| 24B/1. | [0] | 139408-1000 | SHIM D16&8T0.5 |
| 24B/1. | [0] | 139408-1300 | SHIM D16&8T0.2 |
| 24C. | [1] | 159362-0700 | PLAIN WASHER |
| 24D. | [1] | 139308-2100 | PLAIN WASHER |
| 25. | [1] | 159238-4200 | LOCKING WASHER |
| 25B. | [1] | 159238-4200 | LOCKING WASHER |
| 26. | [1] | 159390-4000 | CONTROL LEVER |
| 26B. | [1] | 159390-2900 | CONTROL LEVER |
| 27. | [1] | 159368-7300 | COILED SPRING |
| 27B. | [1] | 159368-6100 | COILED SPRING |
| 28. | [2] | 159364-6000 | BUSHING |
| 28. | [2] | 159364-6000 | BUSHING |
| 29. | [2] | 014110-8440 | LOCKING WASHER |
| 29. | [2] | 014110-8440 | LOCKING WASHER |
| 30. | [2] | 013020-8040 | UNION NUT M8P1.25H7 |
| 30. | [2] | 013020-8040 | UNION NUT M8P1.25H7 |
| 31. | [2] | 155644-1301 | BLEEDER SCREW |
| 32. | [2] | 013030-6040 | UNION NUT M6P1H3.6 |
| 35. | [1] | 159361-1320 | GOVERNOR COVER |
| 43. | [1] | 159364-0700 | LEVER SHAFT |
| 44. | [1] | 159364-0800 | BEARING PIN |
| 45. | [2] | 016010-0640 | LOCKING WASHER |
| 46. | [1] | 159362-8420 | TENSIONING LEVER |
| 46/1. | [1] | 159362-8320 | TENSIONING LEVER |
| 46/2. | [1] | 159362-8221 | GUIDE LEVER |
| 46/3. | [1] | 159364-4201 | BEARING PIN |
| 46/4. | [1] | 159368-6201 | COILED SPRING |
| 46/5. | [1] | 016010-0540 | LOCKING WASHER |
| 46/6. | [1] | 016010-0440 | LOCKING WASHER |
| 46/7. | [1] | 159364-4121 | RACK |
| 46/8. | [1] | 159364-4300 | UNION NUT |
| 46/9. | [1] | 159364-4400 | FLAT-HEAD SCREW |
| 46/10. | [1] | 159368-6900 | COILED SPRING |
| 46/11. | [1] | 159368-7000 | COILED SPRING |
| 46/13. | [1] | 016010-0540 | LOCKING WASHER |
| 46/14. | [1] | 159364-1900 | FLAT-HEAD SCREW |
| 46/15. | [1] | 159364-1800 | UNION NUT |
| 46/16. | [1] | 159368-9500 | COILED SPRING |
| 47. | [2] | 016110-1020 | LOCKING WASHER |
| 48. | [2] | 159237-0200 | CAPSULE |
| 51. | [9] | 020106-3840 | BLEEDER SCREW |
| 65. | [1] | 154611-6720 | RACK SENSOR ASSY |
| 65/1. | [1] | 479775-3820 | RACK SENSOR |
| 65/2. | [1] | 154614-4800 | JOINT CONNECTION |
| 65/3. | [1] | 154614-3100 | BLOCK |
| 65/4. | [1] | 010234-1040 | HEX-SOCKET-HEAD CAP SCREW |
| 65/5. | [1] | 014110-4440 | LOCKING WASHER |
| 65/6. | [1] | 026524-3040 | GASKET |
| 65/7A. | [0] | 029310-6220 | SHIM D11.5&6.5T0.10 |
| 65/7B. | [0] | 029310-6230 | SHIM D11.5&6.5T0.20 |
| 65/7C. | [0] | 029310-6240 | SHIM D11.5&6.5T0.25 |
| 65/7D. | [0] | 029310-6260 | SHIM D11.5&6.4T1.00 |
| 65/7E. | [0] | 029310-6270 | SHIM D11.5&6.4T1.20 |
| 65/7F. | [0] | 029310-6280 | SHIM D11.5&6.4T1.50 |
| 65/8. | [1] | 154614-1900 | UNION NUT |
| 65/9. | [1] | 154614-3300 | BEARING PIN |
| 97. | [1] | 159364-2000 | CAPSULE |
| 100. | [1] | 154100-9220 | FLYWEIGHT ASSEMBLY |
| 101. | [1] | 025803-1310 | WOODRUFF KEY |
| 102. | [1] | 029321-2020 | LOCKING WASHER |
| 103. | [1] | 029231-2030 | UNION NUT |
| 110. | [1] | 154123-2320 | SLIDING PIECE |
| 111/1. | [0] | 029311-0010 | SHIM D14&10.1T0.2 |
| 111/1. | [0] | 029311-0180 | SHIM D14&10.1T0.3 |
| 111/1. | [0] | 029311-0190 | SHIM D14&10.1T0.40 |
| 111/1. | [0] | 029311-0210 | SHIM D14&10.1T1 |
| 111/1. | [0] | 139410-0000 | SHIM D14.0&10.1T0.5 |
| 111/1. | [0] | 139410-0100 | SHIM D14.0&10.1T1.5 |
| 111/1. | [0] | 139410-3000 | SHIM D14&10.1T2.0 |
| 111/1. | [0] | 139410-3100 | SHIM D14&10.1T3.0 |
| 111/1. | [0] | 139410-3200 | SHIM D14&10.1T4.0 |
| 112. | [1] | 159364-2100 | TERMINAL STUD |
| 130. | [1] | 159367-0800 | GOVERNOR SPRING |
| 131. | [1] | 159367-6200 | GOVERNOR SPRING |
| 132. | [1] | 159369-0100 | COILED SPRING |
| 133. | [1] | 159368-3720 | SPRING PACK |
| 133/1. | [1] | 159364-2200 | GUIDE SLEEVE |
| 133/2. | [1] | 159368-0000 | COILED SPRING |
| 133/3. | [1] | 159368-0600 | COILED SPRING |
| 133/4/1. | [0] | 029311-0010 | SHIM D14&10.1T0.2 |
| 133/4/1. | [0] | 029311-0180 | SHIM D14&10.1T0.3 |
| 133/4/1. | [0] | 029311-0190 | SHIM D14&10.1T0.40 |
| 133/4/1. | [0] | 029311-0210 | SHIM D14&10.1T1 |
| 133/4/1. | [0] | 139410-0000 | SHIM D14.0&10.1T0.5 |
| 133/4/1. | [0] | 139410-0100 | SHIM D14.0&10.1T1.5 |
| 133/4/1. | [0] | 139410-3000 | SHIM D14&10.1T2.0 |
| 133/4/1. | [0] | 139410-3100 | SHIM D14&10.1T3.0 |
| 133/4/1. | [0] | 139410-3200 | SHIM D14&10.1T4.0 |
| 135. | [1] | 159364-2300 | FLAT-HEAD SCREW |
| 137. | [1] | 159364-2000 | CAPSULE |
| 140. | [1] | 159364-2500 | LEVER SHAFT |
| 145. | [1] | 159233-5700 | UNION NUT |
| 149. | [1] | 159237-5400 | CAPSULE |
| 150. | [1] | 159364-2600 | SLOTTED WASHER |
| 151. | [1] | 159364-2700 | SLOTTED WASHER |
| 155. | [1] | 159363-2320 | STRAP |
| 156. | [1] | 010235-1020 | HEX-SOCKET-HEAD CAP SCREW |
| 160. | [1] | 159362-5820 | LEVER GROUP |
| 160/1. | [1] | 159364-6520 | LEVER SHAFT |
| 160/2. | [1] | 159362-5921 | CONTROL LEVER |
| 160/3. | [1] | 159362-2000 | CONTROL LEVER |
| 160/4. | [2] | 159362-1300 | SHIM |
| 160/4. | [2] | 159362-1300 | SHIM |
| 160/5. | [2] | 016010-0840 | LOCKING WASHER |
| 160/5. | [2] | 016010-0840 | LOCKING WASHER |
| 160/6. | [1] | 159368-8600 | COILED SPRING |
| 162. | [1] | 139411-0600 | SHIM |
| 163. | [1] | 159238-3000 | LOCKING WASHER |
| 164. | [1] | 139610-0800 | PACKING RING |
| 168. | [1] | 159380-0300 | CONTROL LEVER |
| 169. | [1] | 013020-8040 | UNION NUT M8P1.25H7 |
| 170. | [1] | 159381-5720 | CONTROL LEVER |
| 172. | [4] | 020106-1240 | BLEEDER SCREW M6P1.0L12 |
| 172. | [4] | 020106-1240 | BLEEDER SCREW M6P1.0L12 |
| 173. | [1] | 154013-1700 | BLEEDER SCREW |
| 173B. | [1] | 154013-1800 | BLEEDER SCREW |
| 173C. | [1] | 154013-1900 | BLEEDER SCREW |
| 174. | [1] | 154013-2000 | BLEEDER SCREW |
| 175. | [1] | 154013-3000 | FLAT-HEAD SCREW |
| 176. | [1] | 154011-4000 | UNION NUT |
| 177. | [1] | 154011-4100 | UNION NUT |
| 178. | [1] | 139210-0300 | UNION NUT |
| 181. | [1] | 159381-1320 | CONTROL LEVER |
| 220. | [1] | 159368-8420 | HEADLESS SCREW |
| 221. | [1] | 154011-4300 | UNION NUT |
| 222. | [2] | 026512-1540 | GASKET D15.4&12.2T1.50 |
| 223. | [1] | 154159-2100 | CAP NUT |
| 224. | [1] | 139006-0800 | BLEEDER SCREW |
| 225. | [2] | 029310-8050 | SHIM D13.5&8T0.5 |
| 226. | [1] | 159368-9101 | COILED SPRING |
| 227. | [1] | 159362-6720 | CONTROL LEVER |
| 236. | [1] | 154390-4200 | GASKET |
| 237. | [1] | 154390-2500 | GASKET |
| 248. | [1] | 159396-9520 | BRACKET |
| 250. | [1] | 159396-9420 | BRACKET |
| 251. | [2] | 154339-0400 | COILED SPRING |
| 252. | [2] | 010010-1640 | BLEEDER SCREW M10P1.5L16 4T |
| 257. | [2] | 154156-0500 | TUBE |
| 270. | [1] | 159362-6820 | GUIDE PLATE |
| 271. | [2] | 020106-1640 | BLEEDER SCREW M6P1.0L14 |
| 300. | [1] | 159373-1600 | CAM PLATE |
| 301. | [1] | 016010-0840 | LOCKING WASHER |
| 303. | [1] | 016010-0540 | LOCKING WASHER |
| 311. | [2] | 159237-5400 | CAPSULE |
| 340. | [1] | 159395-6020 | PLATE |
| 341. | [1] | 020106-1240 | BLEEDER SCREW M6P1.0L12 |
| 350. | [2] | 139514-0300 | GASKET |
| 351. | [1] | 139814-2100 | EYE BOLT |
| 380. | [1] | 159396-9820 | CYLINDER |
| 381. | [1] | 010110-2240 | BLEEDER SCREW |
| 382. | [2] | 020106-1640 | BLEEDER SCREW M6P1.0L14 |
| 385. | [1] | 159396-9600 | BRACKET |
| 386. | [2] | 020106-1440 | BLEEDER SCREW M6P1.0L14 |
| 387. | [1] | 020106-1240 | BLEEDER SCREW M6P1.0L12 |
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
FEED ENGAGED
21. Slot. 22. Pin. 23. Knob. To set the feed mechanism into feed on later units, turn lever (A) up (the direction of arrow).
LATER FEED MECHANISM
A. Lever.Place adapter (24) into boring bar and tightening setscrew (25).
ADAPTER INSTALLED
24. 1P2364 Adapter. 25. Setscrew.Apply layout bluing to the bearing cap and bearing bore. Oil the centering rings. Do not use lubricant on the cutter. Use a one-half inch electric drill with universal joint (26) to feed tool through the bore. Service main bearings with .010 in. (0.25 mm) oversize outside diameter are available to permit the bore to be bored oversize. Bore the bore to 3.7175 .0005 in. (94.425 0.013 mm).
BORING BEARING BORE
26. 1P2363 Universal. If you use the later feed mechanism, the tool can be driven from either the boring bar or the feed mechanism.
DRIVING THROUGH FEED MECHANISM (Typical Example)
26. 1P2363 Universal.The bluing applied to the bearing bore indicates the condition of the bore at the corret bore size. If bluing shows an out of round condition, check the largest diameter (indicated by remaining bluing) in relation to the smallest diameter (indicated by lack of bluing). The difference of the two must not exceed .0010 in. (0.025 mm).If bluing indicates a step in the joint face, measure the diameter at the step in relation to the smallest diameter. A step of .0005 in. (0.013 mm) on one or both sides is permissible. A maximum of .0010 in. (0.025 mm) over the nominal finish bore diameter is permissible if within the described limits.To check the bore diameter, set the 1P3535 Dial Bore Gauge to 3.7175 in. (94.425 mm).
CHECKING BORE (Typical Example)Line Boring Main Bearing Bores
Line bore all main bearing bores if bearing caps or saddles are distorted.Clean bearing caps and saddles. Remove all nicks from pan rail. Plug oil holes in block with grease to prevent chips from entering oil passages.Place 1P2344 Centering Rings (1), with oiler (2) up, at each end of block. If an end bore is distorted, use the next good bore. There must be two good bores for locating centering rings.
CENTERING RINGS IN BLOCK
1. 1P2344 Centering Rings. 2. Oiler.Place original bearing caps (4) over the centering rings (1). Tighten bolts (3) hand tight.
CENTERING RINGS INSTALLED
1. 1P2344 Centering Rings. 3. Bolts (four). 4. Bearing caps.
BORING BAR INSTALLED
1. 1P2344 Centering Rings. 3. Bolts (four). 5. 1P2352 Boring Bar.Oil boring bar (5) and insert it through centering rings (1). Tighten bolts (3) to a minimum of 20 lb. ft. (25 N m) and a maximum of 50 lb. ft. (70 N m) while spinning bearing bar (5) to check for binding. Centering rings (1) must be seated in boring saddles after tightening.Slide boring bar (5) out of one end of block and install bearing assemblies (6) on boring bar (5). Slide boring bar (5) back through centering ring. Adjust bearing by tightening bolt (7) until bar begins to bind, then back off until boring bar (5) spins easily.
INSTALLING BEARING ASSEMBLIES
5. 1P2352 Boring Bar. 6. 1P2373 Bearing assembly