105923-0821 ZEXEL 9 420 611 572 BOSCH GOVERNOR 9420611572 1059230821

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BOSCH 9 420 611 572 9420611572

ZEXEL 105923-0821 1059230821

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Scheme ###:

1.	[1]	159360-0020	GOVERNOR HOUSING
4.	[1]	159362-5520	PLATE
5.	[10]	139006-6100	BLEEDER SCREW
5.	[10]	139006-6100	BLEEDER SCREW
7.	[1]	139709-0100	O-RING
8.	[1]	159364-0120	LEVER SHAFT
9.	[1]	159362-5720	CONTROL LEVER
10.	[1]	016010-0740	LOCKING WASHER
11/1.	[0]	029311-0220	SHIM D18&10.3T0.2
11/1.	[0]	029311-0230	SHIM D18&10.3T0.5
11/1.	[0]	029311-0430	SHIM D18&10.3T0.30
11/1.	[0]	029311-0440	SHIM D18&10.3T0.40
11/1.	[0]	029311-0450	SHIM D18&10.3T0.25
11/1.	[0]	029311-0460	SHIM D18&10.3T0.35
11/1.	[0]	139410-3300	SHIM D18&10.3T0.6
11/1.	[0]	139410-3400	SHIM D18&10.3T0.8
11/1.	[0]	139410-3500	SHIM D18&10.3T0.9
12.	[1]	159368-7800	COILED SPRING
13.	[1]	159362-0400	CONTROL LEVER
15.	[1]	013020-8040	UNION NUT M8P1.25H7
16.	[1]	159364-5000	CAPSULE
17.	[1]	159362-2820	CONTROL LEVER
18.	[1]	159215-0600	COILED SPRING
20.	[1]	159364-3800	LEVER SHAFT
21.	[2]	020104-1240	BLEEDER SCREW
22.	[1]	159362-0600	CONTROL LEVER
23.	[2]	139608-0600	PACKING RING
23.	[2]	139608-0600	PACKING RING
24.	[1]	159362-0700	PLAIN WASHER
24B/1.	[0]	139408-1000	SHIM D16&8T0.5
24B/1.	[0]	139408-1300	SHIM D16&8T0.2
24C.	[1]	159362-0700	PLAIN WASHER
24D.	[1]	139308-2100	PLAIN WASHER
25.	[1]	159238-4200	LOCKING WASHER
25B.	[1]	159238-4200	LOCKING WASHER
26.	[1]	159390-3000	CONTROL LEVER
27.	[1]	159368-9600	COILED SPRING
28.	[1]	159364-6000	BUSHING
29.	[1]	014110-8440	LOCKING WASHER
30.	[1]	013020-8040	UNION NUT M8P1.25H7
31.	[1]	155615-1100	FLAT-HEAD SCREW M6P1.0L37
31B.	[1]	153505-0800	FLAT-HEAD SCREW
32.	[2]	013030-6040	UNION NUT M6P1H3.6
32.	[2]	013030-6040	UNION NUT M6P1H3.6
35.	[1]	159361-0220	GOVERNOR COVER
43.	[1]	159364-0700	LEVER SHAFT
44.	[1]	159364-0800	BEARING PIN
45.	[2]	016010-0640	LOCKING WASHER
46.	[1]	159363-5720	TENSIONING LEVER
46/1.	[1]	159363-5620	TENSIONING LEVER
46/2.	[1]	159362-8221	GUIDE LEVER
46/3.	[1]	159364-4201	BEARING PIN
46/4.	[1]	159368-6201	COILED SPRING
46/5.	[1]	016010-0540	LOCKING WASHER
46/6.	[1]	016010-0440	LOCKING WASHER
46/7.	[1]	159364-4121	RACK
46/8.	[1]	159364-4300	UNION NUT
46/9.	[1]	159364-4400	FLAT-HEAD SCREW
46/10.	[1]	159368-6900	COILED SPRING
46/11.	[1]	159368-7000	COILED SPRING
46/13.	[1]	016010-0540	LOCKING WASHER
46/14.	[1]	159364-1900	FLAT-HEAD SCREW
46/15.	[1]	159364-1800	UNION NUT
46/16.	[1]	159368-9500	COILED SPRING
47.	[2]	016110-1020	LOCKING WASHER
48.	[2]	159237-0200	CAPSULE
51.	[9]	020106-3840	BLEEDER SCREW
56.	[1]	159362-3220	LEVER GROUP
57.	[2]	020105-1040	BLEEDER SCREW M5P0.8L10
58.	[1]	146711-0000	PLATE
59.	[1]	154413-3600	BUSHING
60.	[1]	146716-0000	UNION NUT
65.	[1]	154611-1820	RACK SENSOR ASSY
65/1.	[1]	154614-8220	BOBBIN
65/2.	[1]	139726-0000	O-RING
65/3.	[2]	010206-1640	HEX-SOCKET-HEAD CAP SCREW M6P1L16
65/4.	[2]	029320-6010	LOCKING WASHER
65/5.	[2]	014010-6140	PLAIN WASHER D13&6.5T1
70.	[1]	154402-7300	COILED SPRING
71.	[2]	154413-2600	GASKET
72.	[1]	154415-1020	DIAPHRAGM
75.	[1]	154415-1100	SLOTTED WASHER
76.	[1]	014110-6440	LOCKING WASHER
77.	[1]	013030-6010	UNION NUT
79.	[1]	154413-4000	FLAT-HEAD SCREW
80.	[1]	154404-5600	COVER
82.	[2]	026506-1040	GASKET D9.9&6.2T1
83.	[1]	013030-6040	UNION NUT M6P1H3.6
84.	[1]	154035-1600	CAP NUT
88.	[1]	029731-0180	EYE BOLT
89.	[2]	026510-1340	GASKET D13.4&10.2T1
91.	[3]	154062-2900	BLEEDER SCREW
92A.	[3]	014110-6440	LOCKING WASHER
95.	[1]	029111-2090	CAPSULE
96.	[1]	029331-2130	GASKET
100.	[1]	154101-1020	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1310	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
110.	[1]	154123-2320	SLIDING PIECE
111/1.	[0]	029311-0010	SHIM D14&10.1T0.2
111/1.	[0]	029311-0180	SHIM D14&10.1T0.3
111/1.	[0]	029311-0190	SHIM D14&10.1T0.40
111/1.	[0]	029311-0210	SHIM D14&10.1T1
111/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
111/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
111/1.	[0]	139410-3000	SHIM D14&10.1T2.0
111/1.	[0]	139410-3100	SHIM D14&10.1T3.0
111/1.	[0]	139410-3200	SHIM D14&10.1T4.0
112.	[1]	159364-2100	TERMINAL STUD
130.	[1]	159367-1400	GOVERNOR SPRING
131.	[1]	159367-6300	GOVERNOR SPRING
132.	[1]	159368-6500	COILED SPRING
133.	[1]	159368-3320	SPRING PACK
133/1.	[1]	159364-2200	GUIDE SLEEVE
133/2.	[1]	159368-3300	COILED SPRING
133/3.	[1]	159368-0300	COILED SPRING
133/4/1.	[0]	029311-0010	SHIM D14&10.1T0.2
133/4/1.	[0]	029311-0180	SHIM D14&10.1T0.3
133/4/1.	[0]	029311-0190	SHIM D14&10.1T0.40
133/4/1.	[0]	029311-0210	SHIM D14&10.1T1
133/4/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
133/4/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
133/4/1.	[0]	139410-3000	SHIM D14&10.1T2.0
133/4/1.	[0]	139410-3100	SHIM D14&10.1T3.0
133/4/1.	[0]	139410-3200	SHIM D14&10.1T4.0
135.	[1]	159364-2300	FLAT-HEAD SCREW
137.	[1]	159364-2000	CAPSULE
140.	[1]	159364-2500	LEVER SHAFT
145.	[1]	159233-5700	UNION NUT
149.	[1]	159237-5400	CAPSULE
150.	[1]	159364-2600	SLOTTED WASHER
151.	[1]	159364-2700	SLOTTED WASHER
155.	[1]	159363-2221	STRAP
156.	[1]	010235-1020	HEX-SOCKET-HEAD CAP SCREW
160.	[1]	159362-9120	LEVER GROUP
160/1.	[1]	159364-7720	LEVER SHAFT
160/2.	[1]	159362-1020	CONTROL LEVER
160/3.	[1]	159362-2000	CONTROL LEVER
160/4.	[2]	159362-1300	SHIM
160/4.	[2]	159362-1300	SHIM
160/5.	[2]	016010-0840	LOCKING WASHER
160/5.	[2]	016010-0840	LOCKING WASHER
160/6.	[1]	159368-6600	COILED SPRING
162.	[1]	139411-0600	SHIM
163.	[1]	159238-3000	LOCKING WASHER
164.	[1]	139610-0800	PACKING RING
168.	[1]	159380-4600	CONTROL LEVER
169.	[1]	013020-8040	UNION NUT M8P1.25H7
170.	[1]	159380-7020	CONTROL LEVER
172.	[2]	020106-1240	BLEEDER SCREW M6P1.0L12
173.	[1]	154013-3900	FLAT-HEAD SCREW
174.	[1]	154013-4400	FLAT-HEAD SCREW
175.	[1]	154013-2100	FLAT-HEAD SCREW
176.	[1]	154011-4800	UNION NUT
177.	[1]	154011-4700	UNION NUT
178.	[1]	013131-0040	UNION NUT M10P1.25H6
236.	[1]	154390-4200	GASKET
237.	[1]	154390-2500	GASKET
250.	[1]	159395-9920	BRACKET
251.	[2]	154338-2001	COILED SPRING
252.	[3]	020106-1440	BLEEDER SCREW M6P1.0L14
254.	[1]	020010-2040	BLEEDER SCREW M10P1.25L20
257.	[2]	154156-1800	TUBE
270.	[1]	159362-1420	GUIDE PLATE
271.	[2]	020106-1640	BLEEDER SCREW M6P1.0L14
300.	[1]	159371-7600	CAM PLATE
301.	[1]	016010-0840	LOCKING WASHER
303.	[1]	016010-0540	LOCKING WASHER
311.	[2]	159237-5400	CAPSULE
321/1.	[1]	159274-5100	STOP PIN L72.5
321/1.	[1]	159274-5200	STOP PIN L73
321/1.	[1]	159274-5300	STOP PIN L73.5
321/1.	[1]	159274-5400	STOP PIN L74
321/1.	[1]	159274-5500	STOP PIN L74.5
321/1.	[1]	159274-5600	STOP PIN L75
321/1.	[1]	159274-5700	STOP PIN L75.5
321/1.	[1]	159274-5800	STOP PIN L76
321/1.	[1]	159274-5900	STOP PIN L76.5
321/1.	[1]	159274-6000	STOP PIN L77
321/1.	[1]	159274-6100	STOP PIN L77.5
321/1.	[1]	159274-6200	STOP PIN L78
321/1.	[1]	159274-6300	STOP PIN L78.5
321/1.	[1]	159274-6400	STOP PIN L79
321/1.	[1]	159274-6500	STOP PIN L79.5
321/1.	[1]	159274-6600	STOP PIN L80
321/1.	[1]	159274-6700	STOP PIN L80.5
321/1.	[1]	159274-6800	STOP PIN L81
321/1.	[1]	159274-6900	STOP PIN L81.5
321/1.	[1]	159274-7000	STOP PIN L82
321/1.	[1]	159274-7100	STOP PIN L82.5
321/1.	[1]	159274-7200	STOP PIN L83
321/1.	[1]	159274-7300	STOP PIN L83.5
321/1.	[1]	159274-7400	STOP PIN L84
321/1.	[1]	159274-7500	STOP PIN L84.5
321/1.	[1]	159274-7600	STOP PIN L85
321/1.	[1]	159274-7700	STOP PIN L85.5
321/1.	[1]	159274-7800	STOP PIN L86
321/1.	[1]	159274-7900	STOP PIN L86.5
321/1.	[1]	159274-8000	STOP PIN L87
321/1.	[1]	159274-8100	STOP PIN L87.5
321/1.	[1]	159274-8200	STOP PIN L88
321/1.	[1]	159274-8300	STOP PIN L88.5
321/1.	[1]	159274-8400	STOP PIN L89
321/1.	[1]	159274-8500	STOP PIN L89.5
321/1.	[1]	159274-8600	STOP PIN L90
340.	[1]	159396-0120	BRACKET
340B.	[1]	159396-0200	PLATE
341.	[1]	020106-1240	BLEEDER SCREW M6P1.0L12
341B.	[1]	020106-1840	BLEEDER SCREW M6P1L18
400.	[1]	159364-7400	ADAPTOR
401.	[1]	016500-2400	O-RING
402.	[1]	159364-7800	FLAT-HEAD SCREW
403.	[1]	013020-5240	UNION NUT M5P0.8H4
404.	[1]	159237-5400	CAPSULE

Include in #1:

107491-3042 as GOVERNOR

Cross reference number

Zexel num

Bosch num

Firm num

Name

105923-0821
105923-0822

9 420 611 572

GOVERNOR
* K 14JG GOV RLD-J(TICS) GOV

Information:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Program must be administered as soon as possible. When reporting the repair, use "PI3841" as the Part Number, "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI3841" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
Completion Date
July 31, 1996Termination Date
January 31, 1997Problem
Shot peening on some 3500 Diesel Cylinder Heads extends too far into the injector bore. This may cause the top injector o-ring to be cut or torn on installation.
Affected Product
Model & Identification Number
777C (4XJ844, 4XJ846-872, 4XJ879, 4XJ883, 4XJ885)
785B (6HK483-489)
789B (7EK355-364, 7EK367)
793B (1HL359-367)
3512 (1LM67-73 4WJ649 )
3512B (8RM126-129 4TN40 )
3516 (4XF605, 4XF606 5SJ392-397 2PK918 )
3516B (8CN134 8KN69 , 8KN70 7RN253-259 )
Parts Needed
Dealers will need to order parts for this Program.
1 - 8J8725 Seal-O-Ring (per cylinder)1 - 8T7767 Wheel-Level (per engine)1 - 8T7768 Mandrel (per engine)Action Required
1. Remove the valve cover, rocker arm assembly and fuel injector.2. Inspect the top injector o-ring seal for damage. If damaged, polish the upper injector bore area using an 8T7767 Polishing Wheel and an 8T7768 Mandrel. Install a new 8J8725 O-Ring Seal on each injector.3. Install the injector using clean engine oil in the injector bore and on the o-rings.4. Install rocker arm assembly and reset valves and injector. Install valve covers.Owner Notification
U.S. and Canadian owners will receive the attached Owner Notification.
Service Claim Allowances
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
Attach.(1-Owner Notification)Copy Of Owner Notification For U.s. And Canadian Owners