Information governor
BOSCH
F 019 Z3E 856
f019z3e856
ZEXEL
105922-0231
1059220231
Rating:
Scheme ###:
| 1. | [1] | 159200-8020 | GOVERNOR HOUSING |
| 2. | [1] | 154007-0200 | ADAPTOR |
| 3. | [1] | 020018-1840 | BLEEDER SCREW M8P1.25L18 |
| 4. | [1] | 159232-2720 | PLATE |
| 5. | [5] | 029010-6810 | BLEEDER SCREW |
| 5B. | [1] | 020106-1640 | BLEEDER SCREW M6P1.0L14 |
| 7. | [1] | 016530-1010 | O-RING |
| 8. | [1] | 159205-2821 | LEVER SHAFT |
| 9. | [1] | 159202-9020 | CONTROL LEVER |
| 10. | [1] | 016010-0810 | LOCKING WASHER |
| 11/1. | [0] | 029311-0220 | SHIM D18&10.3T0.2 |
| 11/1. | [0] | 029311-0230 | SHIM D18&10.3T0.5 |
| 11/1. | [0] | 029311-0430 | SHIM D18&10.3T0.30 |
| 11/1. | [0] | 029311-0440 | SHIM D18&10.3T0.40 |
| 11/1. | [0] | 029311-0450 | SHIM D18&10.3T0.25 |
| 11/1. | [0] | 029311-0460 | SHIM D18&10.3T0.35 |
| 11/1. | [0] | 139410-3300 | SHIM D18&10.3T0.6 |
| 11/1. | [0] | 139410-3400 | SHIM D18&10.3T0.8 |
| 11/1. | [0] | 139410-3500 | SHIM D18&10.3T0.9 |
| 12. | [1] | 159215-0500 | COILED SPRING |
| 13. | [1] | 159242-6601 | CONTROL LEVER |
| 15. | [1] | 013020-8040 | UNION NUT M8P1.25H7 |
| 16. | [1] | 159237-5500 | CAPSULE |
| 17. | [1] | 159202-4020 | CONTROL LEVER |
| 18. | [1] | 159215-0600 | COILED SPRING |
| 20. | [1] | 159242-0920 | CONTROL LEVER |
| 21. | [1] | 029311-0210 | SHIM D14&10.1T1 |
| 22. | [1] | 139610-0400 | PACKING RING |
| 23/1. | [0] | 139411-0700 | SHIM D22&11T0.7 |
| 23/1. | [0] | 153305-0100 | SHIM D22&11T0.5 |
| 23/1. | [0] | 153305-0200 | SHIM D22&11T0.4 |
| 23/1. | [0] | 153305-0300 | SHIM D22&11T0.3 |
| 23/1. | [0] | 153305-0400 | SHIM D22&11T0.25 |
| 23/1. | [0] | 153305-0500 | SHIM D22&11T1.0 |
| 23/1. | [0] | 153305-0600 | SHIM D22&11T1.1 |
| 23/1. | [0] | 153305-0700 | SHIM D22&11T2.0 |
| 23/1. | [0] | 153305-1300 | SHIM D22&11T0.951 |
| 23/1. | [0] | 153305-1400 | SHIM D22&11T0.95 |
| 24. | [1] | 159215-3100 | COILED SPRING |
| 25. | [1] | 159235-5800 | CAP |
| 26. | [1] | 159291-6600 | CONTROL LEVER |
| 27. | [1] | 020006-1640 | BLEEDER SCREW M6P1L16 4T |
| 35. | [1] | 159255-4520 | GOVERNOR COVER |
| 35/1. | [1] | 159201-5022 | GOVERNOR COVER |
| 35/2. | [1] | 159205-0400 | LEVER SHAFT |
| 35/3. | [2] | 159237-0200 | CAPSULE |
| 35/3. | [2] | 159237-0200 | CAPSULE |
| 35/4. | [1] | 159253-1720 | TENSIONING LEVER |
| 35/4/1. | [1] | 159203-1520 | TENSIONING LEVER |
| 35/4/2. | [1] | 159204-5021 | RACK |
| 35/4/3. | [1] | 159233-0300 | UNION NUT |
| 35/4/4. | [1] | 159234-0300 | FLAT-HEAD SCREW |
| 35/4/5. | [1] | 159216-0000 | COILED SPRING |
| 35/4/6. | [1] | 159216-0100 | COILED SPRING |
| 35/5. | [1] | 159203-6720 | GUIDE LEVER |
| 35/7. | [1] | 159215-1701 | COILED SPRING |
| 35/8. | [1] | 159231-1300 | BEARING PIN |
| 35/9. | [2] | 016010-0610 | LOCKING WASHER |
| 35/10. | [1] | 159238-2900 | BUSHING |
| 51. | [7] | 020106-3840 | BLEEDER SCREW |
| 65. | [1] | 155404-1500 | CAP |
| 100. | [1] | 154100-9520 | FLYWEIGHT ASSEMBLY |
| 101. | [1] | 025803-1610 | WOODRUFF KEY |
| 102. | [1] | 029321-2020 | LOCKING WASHER |
| 103. | [1] | 029231-2030 | UNION NUT |
| 110. | [1] | 154123-2320 | SLIDING PIECE |
| 111/1. | [0] | 029311-0010 | SHIM D14&10.1T0.2 |
| 111/1. | [0] | 029311-0180 | SHIM D14&10.1T0.3 |
| 111/1. | [0] | 029311-0190 | SHIM D14&10.1T0.40 |
| 111/1. | [0] | 029311-0210 | SHIM D14&10.1T1 |
| 111/1. | [0] | 139410-0000 | SHIM D14.0&10.1T0.5 |
| 111/1. | [0] | 139410-0100 | SHIM D14.0&10.1T1.5 |
| 111/1. | [0] | 139410-3000 | SHIM D14&10.1T2.0 |
| 111/1. | [0] | 139410-3100 | SHIM D14&10.1T3.0 |
| 111/1. | [0] | 139410-3200 | SHIM D14&10.1T4.0 |
| 112. | [1] | 159236-0200 | TERMINAL STUD |
| 130. | [1] | 159217-1500 | GOVERNOR SPRING |
| 131. | [1] | 159211-4700 | GOVERNOR SPRING |
| 132. | [1] | 159214-0100 | COILED SPRING |
| 133. | [1] | 159212-3320 | SPRING PACK |
| 133/1. | [1] | 159234-5602 | GUIDE SLEEVE |
| 133/2. | [1] | 159212-3300 | COILED SPRING |
| 133/3. | [1] | 159212-3400 | COILED SPRING |
| 133/4/1. | [0] | 029310-9240 | SHIM D11.9&9T0.1 |
| 133/4/1. | [0] | 029310-9250 | SHIM D11.9&9T0.2 |
| 133/4/1. | [0] | 029310-9260 | SHIM D11.9&9T0.25 |
| 133/4/1. | [0] | 029310-9270 | SHIM D11.9&9T1.0 |
| 133/4/1. | [0] | 139409-0100 | SHIM D11.9&9T0.3 |
| 133/4/1. | [0] | 139409-0200 | SHIM D11.9&9T0.5 |
| 133/4/1. | [0] | 139409-0300 | SHIM D11.5&9T0.8 |
| 135. | [1] | 159248-2700 | FLAT-HEAD SCREW |
| 137. | [1] | 159237-5300 | CAPSULE |
| 140. | [1] | 159205-2101 | LEVER SHAFT |
| 145. | [1] | 159233-5700 | UNION NUT |
| 149. | [1] | 159237-5400 | CAPSULE |
| 150. | [1] | 159235-5300 | SLOTTED WASHER |
| 155. | [1] | 159204-8721 | STRAP |
| 156. | [1] | 159233-0700 | BLEEDER SCREW |
| 158. | [1] | 013020-5240 | UNION NUT M5P0.8H4 |
| 160. | [1] | 159252-1121 | LEVER GROUP |
| 160/1. | [1] | 159202-2200 | CONTROL LEVER |
| 160/2. | [1] | 016010-0810 | LOCKING WASHER |
| 160/3. | [1] | 159202-3120 | CONTROL LEVER |
| 160/4. | [1] | 016010-0810 | LOCKING WASHER |
| 160/5. | [1] | 159215-2600 | COILED SPRING |
| 160/6. | [1] | 159205-2922 | LEVER SHAFT |
| 168/1. | [0] | 029311-0640 | SHIM D26.0&10.2T0.95 |
| 168/1. | [0] | 029311-0650 | SHIM D26.0&10.2T0.20 |
| 168/1. | [0] | 029311-0660 | SHIM D26.0&10.2T0.25 |
| 168/1. | [0] | 029311-0670 | SHIM D26.0&10.2T0.30 |
| 168/1. | [0] | 029311-0680 | SHIM D26.0&10.2T0.35 |
| 168/1. | [0] | 029311-0690 | SHIM D26.0&10.2T0.40 |
| 168/1. | [0] | 029311-0700 | SHIM D26.0&10.2T0.50 |
| 168/1. | [0] | 139410-1400 | SHIM D26&10.2T0.7 |
| 168/1. | [0] | 139410-1500 | SHIM D26&10.2T0.9 |
| 168/1. | [0] | 139410-1600 | SHIM D26&10.2T0.8 |
| 168/1. | [0] | 139410-2700 | SHIM D26&10.2T0.6 |
| 169. | [1] | 139410-2300 | SHIM |
| 170. | [1] | 159269-8720 | CONTROL LEVER |
| 171. | [1] | 014110-8440 | LOCKING WASHER |
| 172. | [1] | 013020-8040 | UNION NUT M8P1.25H7 |
| 173. | [1] | 154013-4300 | FLAT-HEAD SCREW |
| 174. | [1] | 154013-5400 | FLAT-HEAD SCREW |
| 175. | [1] | 154013-5200 | FLAT-HEAD SCREW |
| 176. | [1] | 159233-7500 | UNION NUT |
| 177. | [1] | 154011-4800 | UNION NUT |
| 178. | [1] | 013020-8040 | UNION NUT M8P1.25H7 |
| 236. | [1] | 154390-1300 | GASKET |
| 237. | [1] | 159238-3100 | GASKET |
| 250. | [1] | 159223-3921 | BRACKET |
| 251. | [2] | 159243-1000 | COILED SPRING |
| 252. | [1] | 020118-1640 | BLEEDER SCREW |
| 254. | [3] | 020106-1240 | BLEEDER SCREW M6P1.0L12 |
| 257. | [2] | 154156-0500 | TUBE |
| 300. | [1] | 159310-3300 | CAM PLATE |
| 301. | [1] | 016010-0840 | LOCKING WASHER |
| 303. | [1] | 016010-0540 | LOCKING WASHER |
| 311. | [1] | 159237-0200 | CAPSULE |
| 835S. | [1] | 154062-3720 | CAP |
| 836S. | [1] | 154062-3220 | CAP |
Include in #1:
101609-9241
as GOVERNOR
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
33. Remove dowels (69) and flyweights (71) from the carrier.34. Remove shaft (70) from the carrier. Remove the dowel from shaft (70). 35. Remove races (72) and bearing (73) from the camshaft in the fuel injection pump housing.Assemble Governor
Put clean oil on all parts before assembly. Be sure all oil passages are clear. 1. Install one race (1), bearing (2) and the other race (1) on the camshaft in the fuel injection pump housing. 2. Put flyweights (3) in position on carrier (4) and install the dowels to hold the flyweights in place. The flyweights must move freely on the dowels and have 0.010 to 0.23 mm (0.0004 to 0.009 in. end play. 3. Install dowel (5) in governor shaft (6) and install the governor shaft in the carrier as shown. 4. Put the carrier in position on the camshaft and install the bolts that hold the carrier in place. Make a replacement of shield (7) any time it is removed.5. Install shield (7) on the carrier and use tool (A) to push the shield against its seat. Use a hammer and punch to move the metal (stake) two places on the side of the shield 180° 5° apart next to the holes in the shield. 6. Install one race (9), bearing (10), the other race (9) and use tool (B) to install the ring on riser (8) as shown. 7. Install riser (8) and spring (overfueling spring) on the governor shaft as shown. 8. Assemble the dashpot as follows:a) Install spring (12) on seat (11) and install seat (13) in spring (12).b) Put spool (14) and ring (15) in position on seat (13) and use tool (B) to install snap ring (16) to hold them in place. 9. Install dashpot assembly (17) on the governor shaft as shown. 10. Install ring (21) in the lower groove in the governor shaft. Install one sleeve (20), spring (19), the other sleeve (20) and bearing (18) on the governor shaft as shown. Spring (19) is used to put a preload on the thrust bearing on the camshaft in the fuel injection pump housing. 11. Use tool (C) to hold spring (19) in compression and install ring (22) in the groove in the governor shaft. Remove tool (C). 12. Put lever (27) in position on governor servo (23) and install pin (24) to hold the lever in place. Use a hammer and chisel to move the metal (stake) four places 90° apart on the outside surface on both legs of the governor servo to hold pin (24) in place.13. Install the O-ring seal on sleeve (25). Install piston (26) and sleeve (25) in the governor servo as shown. 14. Install valve (28) in the governor servo as shown. 15. Install one lockring (32) in the groove near the center of valve (28). Put sleeve (29), spring (broken link spring) (30) and seat (31) in position on valve (28) and install the other lockring (32) to hold them in place. 16.
Put clean oil on all parts before assembly. Be sure all oil passages are clear. 1. Install one race (1), bearing (2) and the other race (1) on the camshaft in the fuel injection pump housing. 2. Put flyweights (3) in position on carrier (4) and install the dowels to hold the flyweights in place. The flyweights must move freely on the dowels and have 0.010 to 0.23 mm (0.0004 to 0.009 in. end play. 3. Install dowel (5) in governor shaft (6) and install the governor shaft in the carrier as shown. 4. Put the carrier in position on the camshaft and install the bolts that hold the carrier in place. Make a replacement of shield (7) any time it is removed.5. Install shield (7) on the carrier and use tool (A) to push the shield against its seat. Use a hammer and punch to move the metal (stake) two places on the side of the shield 180° 5° apart next to the holes in the shield. 6. Install one race (9), bearing (10), the other race (9) and use tool (B) to install the ring on riser (8) as shown. 7. Install riser (8) and spring (overfueling spring) on the governor shaft as shown. 8. Assemble the dashpot as follows:a) Install spring (12) on seat (11) and install seat (13) in spring (12).b) Put spool (14) and ring (15) in position on seat (13) and use tool (B) to install snap ring (16) to hold them in place. 9. Install dashpot assembly (17) on the governor shaft as shown. 10. Install ring (21) in the lower groove in the governor shaft. Install one sleeve (20), spring (19), the other sleeve (20) and bearing (18) on the governor shaft as shown. Spring (19) is used to put a preload on the thrust bearing on the camshaft in the fuel injection pump housing. 11. Use tool (C) to hold spring (19) in compression and install ring (22) in the groove in the governor shaft. Remove tool (C). 12. Put lever (27) in position on governor servo (23) and install pin (24) to hold the lever in place. Use a hammer and chisel to move the metal (stake) four places 90° apart on the outside surface on both legs of the governor servo to hold pin (24) in place.13. Install the O-ring seal on sleeve (25). Install piston (26) and sleeve (25) in the governor servo as shown. 14. Install valve (28) in the governor servo as shown. 15. Install one lockring (32) in the groove near the center of valve (28). Put sleeve (29), spring (broken link spring) (30) and seat (31) in position on valve (28) and install the other lockring (32) to hold them in place. 16.