105921-9880 ZEXEL 9 420 614 530 BOSCH GOVERNOR 9420614530 1059219880

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BOSCH 9 420 614 530 9420614530

ZEXEL 105921-9880 1059219880

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Scheme ###:

1.	[1]	159200-4520	GOVERNOR HOUSING
2.	[1]	154007-0200	ADAPTOR
3.	[1]	020018-1840	BLEEDER SCREW M8P1.25L18
4.	[1]	159232-2720	PLATE
5.	[5]	029010-6810	BLEEDER SCREW
5B.	[1]	020106-1640	BLEEDER SCREW M6P1.0L14
7.	[1]	016530-1010	O-RING
8.	[1]	159205-2821	LEVER SHAFT
9.	[1]	159202-8101	CONTROL LEVER
10.	[1]	016010-0810	LOCKING WASHER
11/1.	[0]	029311-0220	SHIM D18&10.3T0.2
11/1.	[0]	029311-0230	SHIM D18&10.3T0.5
11/1.	[0]	029311-0430	SHIM D18&10.3T0.30
11/1.	[0]	029311-0440	SHIM D18&10.3T0.40
11/1.	[0]	029311-0450	SHIM D18&10.3T0.25
11/1.	[0]	029311-0460	SHIM D18&10.3T0.35
11/1.	[0]	139410-3300	SHIM D18&10.3T0.6
11/1.	[0]	139410-3400	SHIM D18&10.3T0.8
11/1.	[0]	139410-3500	SHIM D18&10.3T0.9
12.	[1]	159215-0500	COILED SPRING
13.	[1]	159242-6601	CONTROL LEVER
15.	[1]	013020-8040	UNION NUT M8P1.25H7
16.	[1]	159237-5500	CAPSULE
17.	[1]	159202-4020	CONTROL LEVER
18.	[1]	159215-0600	COILED SPRING
20.	[1]	159242-0920	CONTROL LEVER
21.	[1]	159242-0600	BUSHING
22.	[1]	029631-0030	O-RING &9.8W2.3
23/1.	[0]	029311-0220	SHIM D18&10.3T0.2
23/1.	[0]	029311-0230	SHIM D18&10.3T0.5
23/1.	[0]	029311-0430	SHIM D18&10.3T0.30
23/1.	[0]	029311-0440	SHIM D18&10.3T0.40
23/1.	[0]	029311-0450	SHIM D18&10.3T0.25
23/1.	[0]	029311-0460	SHIM D18&10.3T0.35
23/1.	[0]	139410-3300	SHIM D18&10.3T0.6
23/1.	[0]	139410-3400	SHIM D18&10.3T0.8
23/1.	[0]	139410-3500	SHIM D18&10.3T0.9
24.	[1]	159215-3100	COILED SPRING
25.	[1]	159235-5800	CAP
26.	[1]	159290-9220	CONTROL LEVER
27.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
35.	[1]	159255-4820	GOVERNOR COVER
35/1.	[1]	159301-3920	GOVERNOR COVER
35/1/1.	[1]	159301-1220	GOVERNOR COVER
35/1/1/4.	[1]	159230-2800	BUSHING
35/1/2.	[1]	159252-3121	LEVER GROUP
35/1/2/1.	[1]	159202-2200	CONTROL LEVER
35/1/2/2.	[1]	016010-0810	LOCKING WASHER
35/1/2/3.	[1]	159202-3120	CONTROL LEVER
35/1/2/4.	[1]	016010-0810	LOCKING WASHER
35/1/2/5.	[1]	159215-2600	COILED SPRING
35/1/2/6.	[1]	159205-4621	LEVER SHAFT
35/1/3.	[1]	139411-0600	SHIM
35/1/4.	[1]	159238-3000	LOCKING WASHER
35/1/5.	[1]	029621-0080	PACKING RING
35/2.	[1]	159205-0400	LEVER SHAFT
35/3.	[2]	159237-0200	CAPSULE
35/3.	[2]	159237-0200	CAPSULE
35/4.	[1]	159253-1720	TENSIONING LEVER
35/4/1.	[1]	159203-1520	TENSIONING LEVER
35/4/2.	[1]	159204-5021	RACK
35/4/3.	[1]	159233-0300	UNION NUT
35/4/4.	[1]	159234-0300	FLAT-HEAD SCREW
35/4/5.	[1]	159216-0000	COILED SPRING
35/4/6.	[1]	159216-0100	COILED SPRING
35/5.	[1]	159203-6720	GUIDE LEVER
35/7.	[1]	159215-1701	COILED SPRING
35/8.	[1]	159231-1300	BEARING PIN
35/9.	[2]	016010-0610	LOCKING WASHER
35/10.	[1]	159238-2900	BUSHING
51.	[7]	020106-3840	BLEEDER SCREW
65.	[1]	154612-5820	RACK SENSOR ASSY
65/1.	[1]	407945-0220	RACK SENSOR
65/2.	[1]	154614-8100	JOINT CONNECTION
65/3.	[0]	139406-0700	SHIM
65/3B.	[0]	153305-0800	SHIM D10&6.1T0.2
65/3C.	[0]	153305-0900	SHIM D10&6.1T0.4
65/4.	[1]	154614-1900	UNION NUT
100.	[1]	154100-9520	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1610	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
110.	[1]	154123-2320	SLIDING PIECE
111/1.	[0]	029311-0010	SHIM D14&10.1T0.2
111/1.	[0]	029311-0180	SHIM D14&10.1T0.3
111/1.	[0]	029311-0190	SHIM D14&10.1T0.40
111/1.	[0]	029311-0210	SHIM D14&10.1T1
111/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
111/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
111/1.	[0]	139410-3000	SHIM D14&10.1T2.0
111/1.	[0]	139410-3100	SHIM D14&10.1T3.0
111/1.	[0]	139410-3200	SHIM D14&10.1T4.0
112.	[1]	159236-0200	TERMINAL STUD
130.	[1]	159210-1800	GOVERNOR SPRING
131.	[1]	159211-4300	GOVERNOR SPRING
132.	[1]	159214-0100	COILED SPRING
133.	[1]	159219-3220	SPRING PACK
133/1.	[1]	159234-5602	GUIDE SLEEVE
133/2.	[1]	159212-8900	COILED SPRING
133/3.	[1]	159219-1400	COILED SPRING
133/4/1.	[0]	029310-9240	SHIM D11.9&9T0.1
133/4/1.	[0]	029310-9250	SHIM D11.9&9T0.2
133/4/1.	[0]	029310-9260	SHIM D11.9&9T0.25
133/4/1.	[0]	029310-9270	SHIM D11.9&9T1.0
133/4/1.	[0]	139409-0100	SHIM D11.9&9T0.3
133/4/1.	[0]	139409-0200	SHIM D11.9&9T0.5
133/4/1.	[0]	139409-0300	SHIM D11.5&9T0.8
135.	[1]	159248-2700	FLAT-HEAD SCREW
137.	[1]	159237-5300	CAPSULE
140.	[1]	159205-2101	LEVER SHAFT
145.	[1]	159233-5700	UNION NUT
149.	[1]	159237-5400	CAPSULE
150.	[1]	159235-5300	SLOTTED WASHER
155.	[1]	159204-7820	STRAP
156.	[1]	159233-0520	BLEEDER SCREW
158.	[1]	013020-5240	UNION NUT M5P0.8H4
170.	[1]	159269-9020	CONTROL LEVER
172.	[1]	013020-8040	UNION NUT M8P1.25H7
173/1.	[1]	139006-7700	BLEEDER SCREW
173/1.	[1]	139006-7800	BLEEDER SCREW
173/1.	[1]	139006-7900	BLEEDER SCREW
173/1.	[1]	139006-8000	BLEEDER SCREW
173/1.	[1]	139006-8100	BLEEDER SCREW
173/1.	[1]	139006-8200	BLEEDER SCREW
173/1.	[1]	139006-8300	BLEEDER SCREW
174.	[1]	154010-7200	BLEEDER SCREW M8P1.25L62
174B.	[1]	154010-8100	BLEEDER SCREW M8P1.25L65
175.	[1]	154013-5200	FLAT-HEAD SCREW
176.	[1]	159233-7500	UNION NUT
177.	[1]	154011-2300	UNION NUT
178.	[1]	013020-8040	UNION NUT M8P1.25H7
236.	[1]	154390-1300	GASKET
237.	[1]	159238-3100	GASKET
250.	[1]	159223-5020	BRACKET
251.	[2]	154332-3700	COILED SPRING
252.	[1]	020118-1640	BLEEDER SCREW
254.	[2]	020106-1240	BLEEDER SCREW M6P1.0L12
257.	[2]	154156-1800	TUBE
300.	[1]	159289-6400	CAM PLATE
301.	[1]	016010-0840	LOCKING WASHER
303.	[1]	016010-0540	LOCKING WASHER
311.	[1]	159237-0200	CAPSULE
835S.	[1]	154062-1900	CAP D12L24
836S.	[1]	154062-1700	CAP D20L32

Include in #1:

101701-9000 as GOVERNOR

Cross reference number

Zexel num

Bosch num

Firm num

Name

105921-9880

9 420 614 530

GOVERNOR
* K

Information:

The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
COMPLETION DATE
TERMINATION DATE
28Feb2007 31Aug2007
PROBLEM
The torque on the 100-6920 Direct Injection Fuel Nozzle Adapters may be out of specification.
AFFECTED PRODUCT
Model Identification Number
3408C TAM00350-00351
3412 38S24043
BCS02130
3412C 9BR03238
9EP03871, 3969-3970, 3972-3973
DJN01044-01070, 1074-1076, 1081, 1087
RLR00339, 341-342
TFT00565-00583
PARTS NEEDED
No parts needed for this program
ACTION REQUIRED
Remove valve covers, fuel lines and fuel nozzles. Tighten the 100-6920 Direct Injection Fuel Nozzle Adapters to 200 +/- 14 Nm (150 +/- 10 lb ft). Reassemble engine. For detailed instructions, refer to the procedure in the Disassembly and Assembly manual. Test engine for proper operation after reassembly.
OWNER NOTIFICATION
U.S. and Canadian owners will receive the attached Owner Notification.
SERVICE CLAIM ALLOWANCES
Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
100% 100% 0% 0% 0% 0%
This is a 3.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS
XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999
PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR TIGHTENING THE DIRECT INJECTION FUEL NOZZLE ADAPTERS
MODELS INVOLVED - Certain 3408 and 3412 Engines
Dear Caterpillar Product Owner:
The torque on the Direct Injection Fuel Nozzle Adapters may be out of specification. The Direct Injection Fuel Nozzle Adapters need to be tightened to the correct torque on the products listed below. You will not be charged for the service performed.
Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.
Please refer the dealer to their Service Letter dated 24Aug2006 when scheduling this service.
We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.
Caterpillar Inc.
Identification #(s)
Attached to 24Aug2006 Service Letter