105921-9610 ZEXEL 9 420 611 783 BOSCH GOVERNOR 9420611783 1059219610

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BOSCH 9 420 611 783 9420611783

ZEXEL 105921-9610 1059219610

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Scheme ###:

1.	[1]	159200-3820	GOVERNOR HOUSING
2.	[1]	154007-0200	ADAPTOR
3.	[1]	020018-1840	BLEEDER SCREW M8P1.25L18
4.	[1]	159232-0401	PLATE
5.	[5]	029010-6810	BLEEDER SCREW
5B.	[1]	020106-1640	BLEEDER SCREW M6P1.0L14
7.	[1]	016530-1010	O-RING
8.	[1]	159205-2821	LEVER SHAFT
9.	[1]	159202-4101	CONTROL LEVER
10.	[1]	016010-0810	LOCKING WASHER
11/1.	[0]	029311-0220	SHIM D18&10.3T0.2
11/1.	[0]	029311-0230	SHIM D18&10.3T0.5
11/1.	[0]	029311-0430	SHIM D18&10.3T0.30
11/1.	[0]	029311-0440	SHIM D18&10.3T0.40
11/1.	[0]	029311-0450	SHIM D18&10.3T0.25
11/1.	[0]	029311-0460	SHIM D18&10.3T0.35
11/1.	[0]	139410-3300	SHIM D18&10.3T0.6
11/1.	[0]	139410-3400	SHIM D18&10.3T0.8
11/1.	[0]	139410-3500	SHIM D18&10.3T0.9
12.	[1]	159215-0500	COILED SPRING
13.	[1]	159242-6601	CONTROL LEVER
15.	[1]	013020-8040	UNION NUT M8P1.25H7
16.	[1]	159237-5500	CAPSULE
17.	[1]	159202-4220	CONTROL LEVER
18.	[1]	159215-1900	COILED SPRING
20.	[1]	159242-0920	CONTROL LEVER
21.	[1]	029311-0210	SHIM D14&10.1T1
22.	[1]	139610-0400	PACKING RING
23/1.	[0]	139411-0700	SHIM D22&11T0.7
23/1.	[0]	153305-0100	SHIM D22&11T0.5
23/1.	[0]	153305-0200	SHIM D22&11T0.4
23/1.	[0]	153305-0300	SHIM D22&11T0.3
23/1.	[0]	153305-0400	SHIM D22&11T0.25
23/1.	[0]	153305-0500	SHIM D22&11T1.0
23/1.	[0]	153305-0600	SHIM D22&11T1.1
23/1.	[0]	153305-0700	SHIM D22&11T2.0
23/1.	[0]	153305-1300	SHIM D22&11T0.951
23/1.	[0]	153305-1400	SHIM D22&11T0.95
24.	[1]	159215-3100	COILED SPRING
25.	[1]	159235-5800	CAP
26.	[1]	159290-9220	CONTROL LEVER
27.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
35.	[1]	159250-8220	GOVERNOR COVER
35/1.	[1]	159301-4020	GOVERNOR COVER
35/1/1.	[1]	159301-2420	GOVERNOR COVER
35/1/1/4.	[1]	159230-2800	BUSHING
35/1/2.	[1]	159252-3121	LEVER GROUP
35/1/2/1.	[1]	159202-2200	CONTROL LEVER
35/1/2/2.	[1]	016010-0810	LOCKING WASHER
35/1/2/3.	[1]	159202-3120	CONTROL LEVER
35/1/2/4.	[1]	016010-0810	LOCKING WASHER
35/1/2/5.	[1]	159215-2600	COILED SPRING
35/1/2/6.	[1]	159205-4621	LEVER SHAFT
35/1/3.	[1]	139411-0600	SHIM
35/1/4.	[1]	159238-3000	LOCKING WASHER
35/1/5.	[1]	029621-0080	PACKING RING
35/2.	[1]	159205-0400	LEVER SHAFT
35/3.	[2]	159237-0200	CAPSULE
35/3.	[2]	159237-0200	CAPSULE
35/4.	[1]	159253-1720	TENSIONING LEVER
35/4/1.	[1]	159203-1520	TENSIONING LEVER
35/4/2.	[1]	159204-5021	RACK
35/4/3.	[1]	159233-0300	UNION NUT
35/4/4.	[1]	159234-0300	FLAT-HEAD SCREW
35/4/5.	[1]	159216-0000	COILED SPRING
35/4/6.	[1]	159216-0100	COILED SPRING
35/5.	[1]	159203-6220	GUIDE LEVER
35/7.	[1]	159215-1701	COILED SPRING
35/8.	[1]	159231-1300	BEARING PIN
35/9.	[2]	016010-0610	LOCKING WASHER
35/10.	[1]	159238-2900	BUSHING
51.	[7]	020106-3840	BLEEDER SCREW
65.	[1]	154612-2220	RACK SENSOR ASSY
65/1.	[1]	407945-0220	RACK SENSOR
65/2.	[1]	154614-8500	JOINT CONNECTION
65/3.	[0]	139406-0700	SHIM
65/3B.	[0]	153305-0800	SHIM D10&6.1T0.2
65/3C.	[0]	153305-0900	SHIM D10&6.1T0.4
65/4.	[1]	154614-1900	UNION NUT
100.	[1]	154100-9520	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1610	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
110.	[1]	154123-2320	SLIDING PIECE
111/1.	[0]	029311-0010	SHIM D14&10.1T0.2
111/1.	[0]	029311-0180	SHIM D14&10.1T0.3
111/1.	[0]	029311-0190	SHIM D14&10.1T0.40
111/1.	[0]	029311-0210	SHIM D14&10.1T1
111/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
111/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
111/1.	[0]	139410-3000	SHIM D14&10.1T2.0
111/1.	[0]	139410-3100	SHIM D14&10.1T3.0
111/1.	[0]	139410-3200	SHIM D14&10.1T4.0
112.	[1]	159236-0200	TERMINAL STUD
130.	[1]	159217-0800	GOVERNOR SPRING
131.	[1]	159211-7300	GOVERNOR SPRING
132.	[1]	159214-0100	COILED SPRING
133.	[1]	159219-3220	SPRING PACK
133/1.	[1]	159234-5602	GUIDE SLEEVE
133/2.	[1]	159212-8900	COILED SPRING
133/3.	[1]	159219-1400	COILED SPRING
133/4/1.	[0]	029310-9240	SHIM D11.9&9T0.1
133/4/1.	[0]	029310-9250	SHIM D11.9&9T0.2
133/4/1.	[0]	029310-9260	SHIM D11.9&9T0.25
133/4/1.	[0]	029310-9270	SHIM D11.9&9T1.0
133/4/1.	[0]	139409-0100	SHIM D11.9&9T0.3
133/4/1.	[0]	139409-0200	SHIM D11.9&9T0.5
133/4/1.	[0]	139409-0300	SHIM D11.5&9T0.8
135.	[1]	159248-2700	FLAT-HEAD SCREW
137.	[1]	159237-5300	CAPSULE
140.	[1]	159205-2101	LEVER SHAFT
145.	[1]	159233-5700	UNION NUT
149.	[1]	159237-5400	CAPSULE
150.	[1]	159235-5300	SLOTTED WASHER
155.	[1]	159204-5620	STRAP
156.	[1]	159233-0520	BLEEDER SCREW
158.	[1]	013020-5240	UNION NUT M5P0.8H4
170.	[1]	159269-9020	CONTROL LEVER
171.	[1]	014110-8440	LOCKING WASHER
172.	[1]	013020-8040	UNION NUT M8P1.25H7
173/1.	[1]	139006-3500	BLEEDER SCREW M6P1.0L33
173/1.	[1]	139006-3700	BLEEDER SCREW M6P1.0L34
173/1.	[1]	139006-3800	BLEEDER SCREW M6P1.0L35
173/1.	[1]	139006-3900	BLEEDER SCREW M6P1.0L36
173/1.	[1]	139006-5300	BLEEDER SCREW M6P1.0L31
173/1.	[1]	139006-5400	BLEEDER SCREW M6P1.0L32
173/1.	[1]	155615-2500	BLEEDER SCREW M6P1.0L37
174.	[1]	154010-7200	BLEEDER SCREW M8P1.25L62
175.	[1]	154013-5200	FLAT-HEAD SCREW
176.	[1]	159233-7500	UNION NUT
177.	[1]	154011-2300	UNION NUT
178.	[1]	013020-8040	UNION NUT M8P1.25H7
236.	[1]	154390-0000	GASKET
237.	[1]	159238-3100	GASKET
250.	[1]	159222-0220	BRACKET
251.	[2]	154338-9200	COILED SPRING
257.	[2]	154156-3400	TUBE
300.	[1]	159288-8300	CAM PLATE
301.	[1]	016010-0840	LOCKING WASHER
303.	[1]	016010-0540	LOCKING WASHER
311.	[1]	159237-0200	CAPSULE
320.	[1]	154422-1420	MANIFOLD-PRESSURE COMP.
320/1.	[1]	154415-2420	DIAPHRAGM HOUSING
320/1A.	[1]	154412-9401	SPACER BUSHING
320/2.	[2]	020106-2540	BLEEDER SCREW M6P1L25
320/2.	[2]	020106-2540	BLEEDER SCREW M6P1L25
320/5.	[1]	159275-1400	COILED SPRING
320/6/1.	[1]	159274-0120	STOP PIN L125
320/6/1.	[1]	159274-0220	STOP PIN L127.50
320/6/1.	[1]	159274-0320	STOP PIN L128.00
320/6/1.	[1]	159274-0420	STOP PIN L127.00
320/6/1.	[1]	159274-0520	STOP PIN L126.00
320/6/1.	[1]	159274-0620	STOP PIN L129.00
320/6/1.	[1]	159274-0720	STOP PIN L128.50
320/6/1.	[1]	159274-0820	STOP PIN L125.50
320/6/1.	[1]	159274-0920	STOP PIN L126.50
320/6/1.	[1]	159274-1120	STOP PIN L119.5
320/6/1.	[1]	159274-1220	STOP PIN L120
320/6/1.	[1]	159274-1320	STOP PIN L120.5
320/6/1.	[1]	159274-1420	STOP PIN L121
320/6/1.	[1]	159274-1520	STOP PIN L121.5
320/6/1.	[1]	159274-1620	STOP PIN L122
320/6/1.	[1]	159274-1720	STOP PIN L122.5
320/6/1.	[1]	159274-1820	STOP PIN L123
320/6/1.	[1]	159274-1920	STOP PIN L123.5
320/6/1.	[1]	159274-4220	STOP PIN L129.5
320/6/1.	[1]	159274-4320	STOP PIN L130
320/6/1.	[1]	159274-4420	STOP PIN L130.5
320/6/1.	[1]	159274-4520	STOP PIN L131
320/6/1.	[1]	159274-4620	STOP PIN L131.5
320/6/1.	[1]	159274-4720	STOP PIN L132
320/6/1.	[1]	159274-4820	STOP PIN L132.5
320/6/1.	[1]	159274-4920	STOP PIN L133
320/6/1.	[1]	159274-5020	STOP PIN L133.5
320/7.	[1]	020306-1640	BLEEDER SCREW
320/8.	[3]	020106-2240	BLEEDER SCREW
320/9.	[1]	139505-0000	PLAIN WASHER
320/11.	[1]	154415-2520	DIAPHRAGM
320/14.	[1]	154406-5500	SLOTTED WASHER
320/15.	[1]	013030-6010	UNION NUT
320/16.	[1]	154402-4500	COILED SPRING
320/17.	[2]	154413-2600	GASKET
320/18.	[1]	154404-5100	COVER
320/19.	[1]	020106-2040	BLEEDER SCREW M6P1L20
320/20.	[2]	139006-7000	BLEEDER SCREW
320/21.	[2]	014110-6440	LOCKING WASHER
320/24.	[2]	020106-2240	BLEEDER SCREW
320/27.	[1]	029731-0180	EYE BOLT
320/28.	[2]	026510-1340	GASKET D13.4&10.2T1
320/29.	[1]	154413-2501	GASKET
320/43.	[1]	159226-4500	SPACER RING
320/44.	[1]	014010-5140	PLAIN WASHER D12&5.5T0.8
320/45.	[1]	029331-8040	GASKET
320/46.	[1]	154406-5800	FLAT-HEAD SCREW
320/47.	[1]	014110-6440	LOCKING WASHER
320/54.	[1]	013030-6040	UNION NUT M6P1H3.6
320/55.	[1]	154404-4800	FLAT-HEAD SCREW
320/61.	[1]	154035-1600	CAP NUT
320/62.	[1]	154034-2700	FLAT-HEAD SCREW
320/63.	[1]	013030-6040	UNION NUT M6P1H3.6
320/64.	[2]	026506-1040	GASKET D9.9&6.2T1

Include in #1:

101696-9900 as GOVERNOR

Cross reference number

Zexel num

Bosch num

Firm num

Name

105921-9610
105921-9611

9 420 611 783

GOVERNOR
* K

Information:

Removal of Fuel System
To prevent dust from entering the fuel system, cover all openings in the injection pump, nozzle inlet connectors and injection pipes.
Removal of Fuel Injection Pump
Removal of fuel injection pump (1)
Removal of fuel injection pump (2)(1) Check the alignment marks stamped on the flange of the fuel injection pump and the pump mounting flange.(2) Remove the front cover from the engine.(3) Place alignment marked on the fuel injection pump gear and idler gear.(4) Unscrew the mounting bolts from the fuel injection pump flange, and remove the fuel injection pump together with the flange from the front plate. (a) After the fuel injection pump is removed, do not turn the engine.(b) When removing the pump gear, loosen the gear retaining nut while the pump is mounted on the engine.Disassembly, Inspection and Reassembly of Fuel System
Disassembly of Fuel Injection Nozzles
Inspection of Fuel Injection Nozzles
Inspection of fuel injection nozzle valve openingCheck each fuel injection nozzle for the following, and if defects are found, repair or replace the fuel injection nozzle.(1) Inspection of injection start pressure(a) Install each fuel injection nozzle on the nozzle tester, and move the handle up and down to release air.(b) Operate the handle of the tester at a rate of about 1 stroke per second, and read the indication on the pressure gage. The indication rises slowly, and the indicator oscillates during spraying. To obtain the injection start pressure value, read the indication when the indicator starts to oscillate.(c) If the injection start pressure deviates significantly from the standard value, disassemble the fuel injection nozzle, and make an adjustment by changing the washer thickness.
Replacement of fuel injection nozzle tip 0.1 mm [0.0039 in.] thickness of shims will change the injection pressure 0.98 Mpa (10 kgf/cm2 [142 psi]. The shims are available in 10 different thickness from 1.25 to 1.70 mm [0.0492 to 0.0669 in.] increment of 0.05 mm [0.0020 in.]
Never tap the tip of the nozzle tip when removing the nozzle tip.
(2) Inspection f fuel injection nozzle spray pattern
Inspection of spray pattern of fuel injection nozzle(a) When inspecting each fuel injection nozzle with the nozzle tester, also check the nozzle for clogs, spray pattern and leakage.(b) Make sure that the fuel is sprayed straight from the nozzle when the handle of the tester is operated at a rate of about 1 stroke per second.(3) Cleaning and replacement of faulty nozzles
Cleaning of fuel injection nozzle tip(a) Loosen the nozzle retaining nut, remove the nozzle tip, and clean the needle valve and body.
Never tap the tip of the nozzle tip when removing the nozzle tip.
(b) Use a fresh cleaning solution to clean the needle valve and body. after cleaning, assemble the needle valve and body in clean diesel fuel. The needle valve and body are precision finished. Handle them carefully, and do not change the combination of parts.(c) Tighten the nozzle retaining nut on the nozzle tip to the specified torque.(d) If the spray pattern is still not acceptable after adjustment and cleaning, replace the nozzle tip.