105921-9470 ZEXEL 9 420 611 776 BOSCH GOVERNOR 9420611776 1059219470

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BOSCH 9 420 611 776 9420611776

ZEXEL 105921-9470 1059219470

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Scheme ###:

1.	[1]	159200-3220	GOVERNOR HOUSING
2.	[1]	154007-0200	ADAPTOR
3.	[1]	020018-1840	BLEEDER SCREW M8P1.25L18
4.	[1]	159232-2720	PLATE
5.	[5]	029010-6810	BLEEDER SCREW
5B.	[1]	020106-1640	BLEEDER SCREW M6P1.0L14
7.	[1]	016530-1010	O-RING
8.	[1]	159205-2821	LEVER SHAFT
9.	[1]	159202-2900	CONTROL LEVER
10.	[1]	016010-0810	LOCKING WASHER
11/1.	[0]	029311-0220	SHIM D18&10.3T0.2
11/1.	[0]	029311-0230	SHIM D18&10.3T0.5
11/1.	[0]	029311-0430	SHIM D18&10.3T0.30
11/1.	[0]	029311-0440	SHIM D18&10.3T0.40
11/1.	[0]	029311-0450	SHIM D18&10.3T0.25
11/1.	[0]	029311-0460	SHIM D18&10.3T0.35
11/1.	[0]	139410-3300	SHIM D18&10.3T0.6
11/1.	[0]	139410-3400	SHIM D18&10.3T0.8
11/1.	[0]	139410-3500	SHIM D18&10.3T0.9
12.	[1]	159215-0500	COILED SPRING
13.	[1]	159242-6601	CONTROL LEVER
15.	[1]	013020-8040	UNION NUT M8P1.25H7
16.	[1]	159237-5200	CAPSULE
17.	[1]	159202-3320	CONTROL LEVER
18.	[1]	159215-0600	COILED SPRING
20.	[1]	159242-0920	CONTROL LEVER
21.	[1]	159242-0600	BUSHING
22.	[1]	029631-0030	O-RING &9.8W2.3
23/1.	[0]	139410-1300	SHIM D20.8&10.2T0.3
23/1.	[0]	139410-1700	SHIM D20.8&10.2T0.2
23/1.	[0]	139410-1800	SHIM D20.8&10.2T0.4
23/1.	[0]	139410-2800	SHIM D20.8&10.2T0.6
23/1.	[0]	139410-3700	SHIM D20.8&10.2T0.9
24.	[1]	159215-3100	COILED SPRING
25.	[1]	159235-5800	CAP
26.	[1]	159249-9100	CONTROL LEVER
27.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
35.	[1]	159251-7520	GOVERNOR COVER
35/1.	[1]	159201-5521	GOVERNOR COVER
35/2.	[1]	159205-0400	LEVER SHAFT
35/3.	[2]	159237-0200	CAPSULE
35/3.	[2]	159237-0200	CAPSULE
35/4.	[1]	159253-1120	TENSIONING LEVER
35/4/1.	[1]	159203-1120	TENSIONING LEVER
35/4/2.	[1]	159204-5021	RACK
35/4/3.	[1]	159233-0300	UNION NUT
35/4/4.	[1]	159234-0300	FLAT-HEAD SCREW
35/4/5.	[1]	159216-0000	COILED SPRING
35/4/6.	[1]	159216-0100	COILED SPRING
35/5.	[1]	159203-6020	GUIDE LEVER
35/7.	[1]	159215-1701	COILED SPRING
35/8.	[1]	159231-2000	BEARING PIN
35/9.	[2]	016010-0610	LOCKING WASHER
51.	[7]	020106-3840	BLEEDER SCREW
65.	[1]	154050-1720	STOPPING DEVICE
100.	[1]	154100-9520	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1610	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
110.	[1]	154123-1020	SLIDING PIECE
111/1.	[0]	029311-0010	SHIM D14&10.1T0.2
111/1.	[0]	029311-0180	SHIM D14&10.1T0.3
111/1.	[0]	029311-0190	SHIM D14&10.1T0.40
111/1.	[0]	029311-0210	SHIM D14&10.1T1
111/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
111/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
111/1.	[0]	139410-3000	SHIM D14&10.1T2.0
111/1.	[0]	139410-3100	SHIM D14&10.1T3.0
111/1.	[0]	139410-3200	SHIM D14&10.1T4.0
112.	[1]	159236-0200	TERMINAL STUD
130.	[1]	159210-3200	GOVERNOR SPRING
131.	[1]	159211-1300	GOVERNOR SPRING
132.	[1]	159214-0000	COILED SPRING
133.	[1]	159212-9720	SPRING PACK
133/1.	[1]	159234-5602	GUIDE SLEEVE
133/2.	[1]	159212-3300	COILED SPRING
133/3.	[1]	159212-5700	COILED SPRING
133/4/1.	[0]	029310-9240	SHIM D11.9&9T0.1
133/4/1.	[0]	029310-9250	SHIM D11.9&9T0.2
133/4/1.	[0]	029310-9260	SHIM D11.9&9T0.25
133/4/1.	[0]	029310-9270	SHIM D11.9&9T1.0
133/4/1.	[0]	139409-0100	SHIM D11.9&9T0.3
133/4/1.	[0]	139409-0200	SHIM D11.9&9T0.5
133/4/1.	[0]	139409-0300	SHIM D11.5&9T0.8
135.	[1]	159248-2700	FLAT-HEAD SCREW
137.	[1]	159237-5300	CAPSULE
140.	[1]	159205-2101	LEVER SHAFT
145.	[1]	159233-5700	UNION NUT
149.	[1]	159237-5400	CAPSULE
150.	[1]	159235-5300	SLOTTED WASHER
155.	[1]	159204-7820	STRAP
156.	[1]	159233-5800	BLEEDER SCREW
158.	[1]	013020-5240	UNION NUT M5P0.8H4
160.	[1]	159252-1121	LEVER GROUP
160/1.	[1]	159202-2200	CONTROL LEVER
160/2.	[1]	016010-0810	LOCKING WASHER
160/3.	[1]	159202-3120	CONTROL LEVER
160/4.	[1]	016010-0810	LOCKING WASHER
160/5.	[1]	159215-2600	COILED SPRING
160/6.	[1]	159205-2922	LEVER SHAFT
168/1.	[0]	139410-1200	SHIM D26&10.2T0.3
168/1.	[0]	139410-1900	SHIM D26&10.2T0.2
168/1.	[0]	139410-2000	SHIM D26&10.2T0.4
168/1.	[0]	139410-2400	SHIM D26&10.2T0.35
168/1.	[0]	139410-2500	SHIM D26&10.2T0.25
168/1.	[0]	139410-2900	SHIM D26&10.2T0.6
169.	[1]	139410-2100	SHIM
170.	[1]	159266-3920	CONTROL LEVER
172.	[1]	013020-8040	UNION NUT M8P1.25H7
173.	[1]	155615-1100	FLAT-HEAD SCREW M6P1.0L37
174.	[1]	154010-0100	FLAT-HEAD SCREW
175.	[1]	154010-0100	FLAT-HEAD SCREW
176.	[1]	029240-6010	UNION NUT M6P1.0H5*
177.	[2]	154011-0100	HEXAGON NUT
177.	[2]	154011-0100	HEXAGON NUT
236.	[1]	154390-0000	GASKET
237.	[1]	159238-3100	GASKET
250.	[1]	159226-7720	BRACKET
251.	[1]	154332-8000	COILED SPRING
253.	[1]	139010-0000	STUD
257.	[1]	154156-0600	TUBE
300.	[1]	159288-6500	CAM PLATE
301.	[1]	016010-0840	LOCKING WASHER
303.	[1]	016010-0540	LOCKING WASHER
311.	[1]	159237-0200	CAPSULE
320.	[1]	154422-1220	MANIFOLD-PRESSURE COMP.
320/1.	[1]	154408-9520	GOVERNOR HOUSING
320/1A.	[1]	154412-8600	SPACER BUSHING
320/2.	[1]	020106-2240	BLEEDER SCREW
320/2B.	[2]	020106-2540	BLEEDER SCREW M6P1L25
320/3.	[1]	020118-3240	BLEEDER SCREW
320/5.	[1]	159275-1400	COILED SPRING
320/6/1.	[1]	159274-0120	STOP PIN L125
320/6/1.	[1]	159274-0220	STOP PIN L127.50
320/6/1.	[1]	159274-0320	STOP PIN L128.00
320/6/1.	[1]	159274-0420	STOP PIN L127.00
320/6/1.	[1]	159274-0520	STOP PIN L126.00
320/6/1.	[1]	159274-0620	STOP PIN L129.00
320/6/1.	[1]	159274-0720	STOP PIN L128.50
320/6/1.	[1]	159274-0820	STOP PIN L125.50
320/6/1.	[1]	159274-0920	STOP PIN L126.50
320/6/1.	[1]	159274-1120	STOP PIN L119.5
320/6/1.	[1]	159274-1220	STOP PIN L120
320/6/1.	[1]	159274-1320	STOP PIN L120.5
320/6/1.	[1]	159274-1420	STOP PIN L121
320/6/1.	[1]	159274-1520	STOP PIN L121.5
320/6/1.	[1]	159274-1620	STOP PIN L122
320/6/1.	[1]	159274-1720	STOP PIN L122.5
320/6/1.	[1]	159274-1820	STOP PIN L123
320/6/1.	[1]	159274-1920	STOP PIN L123.5
320/6/1.	[1]	159274-4220	STOP PIN L129.5
320/6/1.	[1]	159274-4320	STOP PIN L130
320/6/1.	[1]	159274-4420	STOP PIN L130.5
320/6/1.	[1]	159274-4520	STOP PIN L131
320/6/1.	[1]	159274-4620	STOP PIN L131.5
320/6/1.	[1]	159274-4720	STOP PIN L132
320/6/1.	[1]	159274-4820	STOP PIN L132.5
320/6/1.	[1]	159274-4920	STOP PIN L133
320/6/1.	[1]	159274-5020	STOP PIN L133.5
320/11.	[1]	154400-8521	DIAPHRAGM
320/12.	[1]	154413-1400	BUSHING
320/14.	[1]	154406-5500	SLOTTED WASHER
320/15.	[1]	013030-6040	UNION NUT M6P1H3.6
320/16.	[1]	154416-9800	COILED SPRING
320/17.	[2]	154413-2600	GASKET
320/18.	[1]	154404-5000	COVER
320/19.	[1]	020106-2040	BLEEDER SCREW M6P1L20
320/20.	[2]	139006-7000	BLEEDER SCREW
320/21.	[2]	014110-6440	LOCKING WASHER
320/24.	[3]	020106-2540	BLEEDER SCREW M6P1L25
320/25.	[1]	139006-1300	BLEEDER SCREW M6P1L76
320/26.	[1]	029320-6010	LOCKING WASHER
320/27.	[1]	029731-0180	EYE BOLT
320/28.	[2]	029341-0110	GASKET
320/29.	[1]	154413-2800	GASKET
320/43.	[1]	159226-4500	SPACER RING
320/44.	[1]	014010-5140	PLAIN WASHER D12&5.5T0.8
320/45.	[1]	029331-8040	GASKET
320/46.	[1]	154406-5800	FLAT-HEAD SCREW
320/47.	[1]	014110-6440	LOCKING WASHER
320/54.	[1]	013030-6040	UNION NUT M6P1H3.6
320/55.	[1]	154404-4800	FLAT-HEAD SCREW
320/61.	[1]	154035-1600	CAP NUT
320/62.	[1]	154404-4400	FLAT-HEAD SCREW
320/63.	[1]	013030-6040	UNION NUT M6P1H3.6
320/64.	[2]	026506-1040	GASKET D9.9&6.2T1

Include in #1:

101691-3040 as GOVERNOR

101691-3041

Cross reference number

Zexel num

Bosch num

Firm num

Name

105921-9470

9 420 611 776
NP-EP/RLD350-1650A1EXR

GOVERNOR
K 14JK MECHANICAL GOVERNOR GOV RLD GOV

Information:

3406B and 3406C Non-Peec Engines
Steps 4 through 7 do not apply to PEEC engines.
Illustration 16. Install Lever Assembly
(1) 6N-3646 Lever. (2) 5P-0537 Washer. (3) 6V-8918 Bolt. (4) 9M-3858 Rack Preload Spring. (5) 1B-7182 Bolt.4. Install lever (1) with washer (2) and bolt (3).5. Install bolt (5) into hole as shown.6. Hook spring (4) between bolt (5) and lever (1).
Illustration 17. Install Rack Positioning Assembly
(1) 9U-5296 Rack Assembly. (2) Original cover mounting bolts or 4F-7957 Bolt.7. Install rack positioning assembly (1) with bolts (2). Use rack positioning assembly (1) as a "fuel ON" and "fuel OFF" control. Position the assembly to the full "fuel ON" position for all tests. Use the positioning assembly for rack adjustment.3406 Peec Engines
Steps 8 and 9 do not apply to Non-PEEC engines.
Illustration 18. Installing testing hardware for 3406 PEEC Engines
(1) 9U-5292 Rack Preload Assembly. (2) 9U-5120 Spanner Wrench. (3) 9U-5295 Positioning Assembly.8. Remove the BTM from the injection pump and install the 9U-5292 Rack Preload Assembly (1). Make sure the pin is properly located in the slot of the servo shaft. After installing the rack preload assembly, finger tighten the bolts.9. Remove the shut-off solenoid with a 9U-5120 Spanner Wrench (2) and install 9U-5295 Positioning Assembly (3). Use rack preload assembly (1) as a "fuel ON" and "fuel OFF" control. Position the assembly to the full "fuel ON" position for all tests. Use the positioning assembly for rack adjustment.Connect Hoses and Lines
Illustration 19. Connect Lube Oil Supply and Drain Hose
(1) 7G-7105 Hose. (2) 5P-6661 Fitting. (3) 9U-7709 Oil Drain Tube and two 5D-1026 Hose Clamps.
Illustration 20. Connect Fuel Supply and Return Lines
(4) 030-7947 Fitting, 3J-1907 O-ring Seal, and 7G-7105 Hose. (5) 8T-2160 Orifice Fitting, 3J-1907 O-ring Seal, and 7G-7105 Hose. (6) 9U-5298 Fuel Injection Line Tube Assembly (verify fuel line part number in TMI).1. Attach one end of hose (1) to the Lube Oil Supply fitting on the test stand. Attach the other end to the 5P-6661 Fitting on the rear support.2. Connect the oil drain tube (2) to the rear support and the test stand's stand-pipe with two hose clamps. On the AVM20-12C, the drain hose can be routed to the lube oil drain pan.3. Install fitting, O-ring, and hose (4) onto the fuel injection pump. Connect the other end of the hose to the "Test Oil Supply" connection on the test stand.4. Install fitting, O-ring, and hose (5) onto the fuel injection pump. Connect the other end of the hose to the "Test Oil Return" connection on the test stand.
Hold nut on 9U-6705 Master Nozzle when tightening fuel injection line tube assemblies (6). If the nut is not held in place during tightening, the master nozzle can be damaged.
5. Install six fuel injection line tube assemblies (6).Pre-Test Checks
1. Remove the lock-out on the electrical box, if installed.2. Release the Emergency Stop button.3. Start the bench and visually check for oil leaks from covers, hoses, etc.4. Check for oil flow through the drain tube. Also, check for oil flowing out of the oil