105921-9420 ZEXEL 9 420 614 590 BOSCH GOVERNOR 9420614590 1059219420

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BOSCH 9 420 614 590 9420614590

ZEXEL 105921-9420 1059219420

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Scheme ###:

1.	[1]	159200-6320	GOVERNOR HOUSING
2.	[1]	154007-0200	ADAPTOR
3.	[1]	020018-1840	BLEEDER SCREW M8P1.25L18
4.	[1]	159232-2720	PLATE
5.	[5]	029010-6810	BLEEDER SCREW
5B.	[1]	020106-1640	BLEEDER SCREW M6P1.0L14
7.	[1]	029631-0050	O-RING
8.	[1]	159205-2821	LEVER SHAFT
9.	[1]	159202-2900	CONTROL LEVER
10.	[1]	016010-0810	LOCKING WASHER
11/1.	[0]	029311-0220	SHIM D18&10.3T0.2
11/1.	[0]	029311-0230	SHIM D18&10.3T0.5
11/1.	[0]	029311-0430	SHIM D18&10.3T0.30
11/1.	[0]	029311-0440	SHIM D18&10.3T0.40
11/1.	[0]	029311-0450	SHIM D18&10.3T0.25
11/1.	[0]	029311-0460	SHIM D18&10.3T0.35
11/1.	[0]	139410-3300	SHIM D18&10.3T0.6
11/1.	[0]	139410-3400	SHIM D18&10.3T0.8
11/1.	[0]	139410-3500	SHIM D18&10.3T0.9
12.	[1]	159215-0500	COILED SPRING
13.	[1]	159242-6601	CONTROL LEVER
15.	[1]	013020-8040	UNION NUT M8P1.25H7
16.	[1]	159237-5200	CAPSULE
17.	[1]	159202-3320	CONTROL LEVER
18.	[1]	159215-0600	COILED SPRING
20.	[1]	159242-0920	CONTROL LEVER
21.	[1]	159242-0600	BUSHING
22.	[1]	029631-0050	O-RING
23/1.	[0]	139410-1300	SHIM D20.8&10.2T0.3
23/1.	[0]	139410-1700	SHIM D20.8&10.2T0.2
23/1.	[0]	139410-1800	SHIM D20.8&10.2T0.4
23/1.	[0]	139410-2800	SHIM D20.8&10.2T0.6
23/1.	[0]	139410-3700	SHIM D20.8&10.2T0.9
24.	[1]	159215-3100	COILED SPRING
25.	[1]	159235-5800	CAP
26.	[1]	159290-1920	CONTROL LEVER
27.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
35.	[1]	159255-0620	GOVERNOR COVER
35/1.	[1]	159301-5720	GOVERNOR COVER
35/1/1.	[1]	159301-2420	GOVERNOR COVER
35/1/1/4.	[1]	159230-2800	BUSHING
35/1/2.	[1]	159252-3121	LEVER GROUP
35/1/2/1.	[1]	159202-2200	CONTROL LEVER
35/1/2/2.	[1]	016010-0810	LOCKING WASHER
35/1/2/3.	[1]	159202-3120	CONTROL LEVER
35/1/2/4.	[1]	016010-0810	LOCKING WASHER
35/1/2/5.	[1]	159215-2600	COILED SPRING
35/1/2/6.	[1]	159205-4621	LEVER SHAFT
35/1/3.	[1]	139411-0600	SHIM
35/1/4.	[1]	159238-3000	LOCKING WASHER
35/1/5.	[1]	139610-0000	PACKING RING
35/2.	[1]	159205-0400	LEVER SHAFT
35/3.	[2]	159237-0200	CAPSULE
35/4.	[1]	159253-1120	TENSIONING LEVER
35/4/1.	[1]	159203-1120	TENSIONING LEVER
35/4/2.	[1]	159204-5021	RACK
35/4/3.	[1]	159233-0300	UNION NUT
35/4/4.	[1]	159234-0300	FLAT-HEAD SCREW
35/4/5.	[1]	159216-0000	COILED SPRING
35/4/6.	[1]	159216-0100	COILED SPRING
35/5.	[1]	159203-6020	GUIDE LEVER
35/7.	[1]	159215-1701	COILED SPRING
35/8.	[1]	159231-2000	BEARING PIN
35/9.	[2]	016010-0610	LOCKING WASHER
51.	[7]	020106-3840	BLEEDER SCREW
65.	[1]	154050-1720	STOPPING DEVICE
100.	[1]	154100-9520	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1610	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
110.	[1]	154123-2720	SLIDING PIECE
111/1.	[0]	029311-0010	SHIM D14&10.1T0.2
111/1.	[0]	029311-0180	SHIM D14&10.1T0.3
111/1.	[0]	029311-0190	SHIM D14&10.1T0.40
111/1.	[0]	029311-0210	SHIM D14&10.1T1
111/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
111/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
111/1.	[0]	139410-3000	SHIM D14&10.1T2.0
111/1.	[0]	139410-3100	SHIM D14&10.1T3.0
111/1.	[0]	139410-3200	SHIM D14&10.1T4.0
112.	[1]	159236-0200	TERMINAL STUD
130.	[1]	159210-2100	GOVERNOR SPRING
131.	[1]	159211-2400	GOVERNOR SPRING
132.	[1]	159214-0000	COILED SPRING
133.	[1]	159212-4520	SPRING PACK
133/1.	[1]	159234-5602	GUIDE SLEEVE
133/2.	[1]	159212-4700	COILED SPRING
133/3.	[1]	159212-3400	COILED SPRING
133/4/1.	[0]	029310-9240	SHIM D11.9&9T0.1
133/4/1.	[0]	029310-9250	SHIM D11.9&9T0.2
133/4/1.	[0]	029310-9260	SHIM D11.9&9T0.25
133/4/1.	[0]	029310-9270	SHIM D11.9&9T1.0
133/4/1.	[0]	139409-0100	SHIM D11.9&9T0.3
133/4/1.	[0]	139409-0200	SHIM D11.9&9T0.5
133/4/1.	[0]	139409-0300	SHIM D11.5&9T0.8
135.	[1]	159248-2700	FLAT-HEAD SCREW
137.	[1]	159237-5300	CAPSULE
140.	[1]	159205-2101	LEVER SHAFT
145.	[1]	159233-5700	UNION NUT
149.	[1]	159237-5400	CAPSULE
150.	[1]	159235-5300	SLOTTED WASHER
155.	[1]	159204-7820	STRAP
156.	[1]	159233-5800	BLEEDER SCREW
158.	[1]	013020-5240	UNION NUT M5P0.8H4
170.	[1]	159264-1820	CONTROL LEVER
171.	[1]	014110-8440	LOCKING WASHER
172.	[1]	013020-8040	UNION NUT M8P1.25H7
173/1.	[1]	139006-3500	BLEEDER SCREW M6P1.0L33
173/1.	[1]	139006-3700	BLEEDER SCREW M6P1.0L34
173/1.	[1]	139006-3800	BLEEDER SCREW M6P1.0L35
173/1.	[1]	139006-3900	BLEEDER SCREW M6P1.0L36
173/1.	[1]	139006-5300	BLEEDER SCREW M6P1.0L31
173/1.	[1]	139006-5400	BLEEDER SCREW M6P1.0L32
173/1.	[1]	155615-2500	BLEEDER SCREW M6P1.0L37
174.	[1]	154010-7200	BLEEDER SCREW M8P1.25L62
175.	[1]	154010-0100	FLAT-HEAD SCREW
176.	[1]	159225-8600	UNION NUT
177.	[1]	154011-2300	UNION NUT
178.	[1]	154011-0100	HEXAGON NUT
236.	[1]	154390-0000	GASKET
237.	[1]	159238-3100	GASKET
250.	[1]	159227-5320	BRACKET
251.	[2]	159243-3300	COILED SPRING
257.	[2]	154156-0500	TUBE
300.	[1]	159209-4400	CAM PLATE
301.	[1]	016010-0840	LOCKING WASHER
303.	[1]	016010-0540	LOCKING WASHER
311.	[1]	159237-0200	CAPSULE
320.	[1]	154420-8920	MANIFOLD-PRESSURE COMP.
320/1.	[1]	154412-0821	DIAPHRAGM HOUSING
320/1A.	[1]	154412-9401	SPACER BUSHING
320/2.	[2]	020106-2540	BLEEDER SCREW M6P1L25
320/3.	[1]	020118-3040	BLEEDER SCREW
320/5.	[1]	159275-1400	COILED SPRING
320/6/1.	[1]	159274-0120	STOP PIN L125
320/6/1.	[1]	159274-0220	STOP PIN L127.50
320/6/1.	[1]	159274-0320	STOP PIN L128.00
320/6/1.	[1]	159274-0420	STOP PIN L127.00
320/6/1.	[1]	159274-0520	STOP PIN L126.00
320/6/1.	[1]	159274-0620	STOP PIN L129.00
320/6/1.	[1]	159274-0720	STOP PIN L128.50
320/6/1.	[1]	159274-0820	STOP PIN L125.50
320/6/1.	[1]	159274-0920	STOP PIN L126.50
320/6/1.	[1]	159274-1120	STOP PIN L119.5
320/6/1.	[1]	159274-1220	STOP PIN L120
320/6/1.	[1]	159274-1320	STOP PIN L120.5
320/6/1.	[1]	159274-1420	STOP PIN L121
320/6/1.	[1]	159274-1520	STOP PIN L121.5
320/6/1.	[1]	159274-1620	STOP PIN L122
320/6/1.	[1]	159274-1720	STOP PIN L122.5
320/6/1.	[1]	159274-1820	STOP PIN L123
320/6/1.	[1]	159274-1920	STOP PIN L123.5
320/6/1.	[1]	159274-4220	STOP PIN L129.5
320/6/1.	[1]	159274-4320	STOP PIN L130
320/6/1.	[1]	159274-4420	STOP PIN L130.5
320/6/1.	[1]	159274-4520	STOP PIN L131
320/6/1.	[1]	159274-4620	STOP PIN L131.5
320/6/1.	[1]	159274-4720	STOP PIN L132
320/6/1.	[1]	159274-4820	STOP PIN L132.5
320/6/1.	[1]	159274-4920	STOP PIN L133
320/6/1.	[1]	159274-5020	STOP PIN L133.5
320/7.	[1]	020306-1640	BLEEDER SCREW
320/8.	[3]	020106-2240	BLEEDER SCREW
320/9.	[1]	139505-0000	PLAIN WASHER
320/11.	[1]	154400-8521	DIAPHRAGM
320/14.	[1]	154406-5500	SLOTTED WASHER
320/15.	[1]	013030-6010	UNION NUT
320/16.	[1]	154402-4800	COILED SPRING
320/17.	[2]	154413-2600	GASKET
320/18.	[1]	154404-5100	COVER
320/19.	[1]	020106-2040	BLEEDER SCREW M6P1L20
320/20.	[2]	139006-7000	BLEEDER SCREW
320/21.	[2]	014110-6440	LOCKING WASHER
320/24.	[2]	020106-2240	BLEEDER SCREW
320/27.	[1]	029731-0180	EYE BOLT
320/28.	[2]	026510-1340	GASKET D13.4&10.2T1
320/29.	[1]	154413-2501	GASKET
320/43.	[1]	159226-4500	SPACER RING
320/44.	[1]	014010-5140	PLAIN WASHER D12&5.5T0.8
320/45.	[1]	029331-8040	GASKET
320/46.	[1]	154406-5800	FLAT-HEAD SCREW
320/47.	[1]	014110-6440	LOCKING WASHER
320/54.	[1]	013030-6040	UNION NUT M6P1H3.6
320/55.	[1]	154404-4800	FLAT-HEAD SCREW
320/61.	[1]	154035-1600	CAP NUT
320/62.	[1]	154404-4400	FLAT-HEAD SCREW
320/63.	[1]	013030-6040	UNION NUT M6P1H3.6
320/64.	[2]	026506-1040	GASKET D9.9&6.2T1
350.	[1]	159228-5420	BRACKET
351.	[2]	020104-1040	BLEEDER SCREW
352.	[1]	020106-1040	BLEEDER SCREW M6P1L12
835S.	[1]	154062-1900	CAP D12L24
836S.	[1]	154062-1700	CAP D20L32

Cross reference number

Zexel num

Bosch num

Firm num

Name

105921-9420

9 420 614 590
NP-EP/RLD275-1500A1EXR

GOVERNOR
K

Information:

This Program can only be administeredafter a failure occurs. The decision whether to apply the Program is madeby the dealer. When reporting the repair, use "PS50780" as the Part numberand "7755" as the Group Number. Use "96" as the Warranty Claim DescriptionCode and use "Z" as the SIMS Description Code. The information supplied in this serviceletter may not be valid after the termination date of this program. Donot perform the work outlined in this Service Letter after the terminationdate without first contacting your Caterpillar product analyst. This Revised Service Letter replacesthe April 2, 2004 (Revised April 2004) Service Letter. Changes have beenmade to the Affected Product.TERMINATION DATE
April 30, 2006PROBLEM
Failed injector and wiring harness need to bereplaced on certain C-9 Industrial Engines. The C-9 engine can developan injector misfire due to an open connection at the injector to harnessconnector. This misfire can be diagnosed with standard troubleshootingguide procedures.AFFECTED PRODUCT
Model Identification Number
C9 CLJ1-4259
12H 12500001-40AMZ1-496CBK1-353
330C B1K1-178B2L1-203B4N1-187BTM1-189CGZ1-511CYA1-287D3C1-231JAB1-626JCD1-292JNK1-245KDD1-580MCA1-427MKM1-308GAG1-329RBH1-233
330C L CAP1-1257DKY1-2011HAA1-393
D6R II AEM1-100AFM1-115BLE1-199BLT1-186BMK1-121BNL1-99BPM1-101BPP1-97BPS1-102BRJ1-116
D6R II LGP ACJ1-101ADE1-311BNC1-265BPZ1-142
D6R II XL AAX1-465BMJ1-130BMY1-297BRZ1-115CAD1-143FDT1-141
D6R II XW AEP1-223DAE1-129
470 7651-811
475 7671-824
MT765 AMS1-266
TK711 10100001-00191
TK721 10200001-00191
TK722 10300001-00193
TK732 10400185-00190
627G CEX187-296
637G CEH222-255PARTS NEEDED
Qty
Part Number
Description
1 1567106 Wiring Kit
1 1889865 Harness Assembly
1 2359651 Bolt - Socket
1 2360962 Injector GroupACTION REQUIRED
Replace the single failed injector with the new 2360962 Injector and the1889865 Wiring Harness Assembly. Refer to REHS1809 Special Instructionfor use of the 1567106 Wiring Kit.SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs Parts Labor Hrs Parts Labor Hrs
0-5000
0-35 months 100% 2.0 0 0 0 0
This is a 2?hour job.PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warrantyparts handling.