105921-8740 ZEXEL 9 420 610 428 BOSCH GOVERNOR 9420610428 1059218740 me741661

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BOSCH 9 420 610 428 9420610428

ZEXEL 105921-8740 1059218740

MITSUBISHI ME741661 me741661

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Scheme ###:

1.	[1]	159200-7520	GOVERNOR HOUSING
4.	[1]	159232-0401	PLATE
5.	[8]	139006-4100	BLEEDER SCREW
5B.	[2]	139006-6000	BLEEDER SCREW
7.	[1]	016530-1010	O-RING
8.	[1]	159205-2821	LEVER SHAFT
9.	[1]	159202-2601	CONTROL LEVER
10.	[1]	016010-0810	LOCKING WASHER
11/1.	[0]	029311-0220	SHIM D18&10.3T0.2
11/1.	[0]	029311-0230	SHIM D18&10.3T0.5
11/1.	[0]	029311-0430	SHIM D18&10.3T0.30
11/1.	[0]	029311-0440	SHIM D18&10.3T0.40
11/1.	[0]	029311-0450	SHIM D18&10.3T0.25
11/1.	[0]	029311-0460	SHIM D18&10.3T0.35
11/1.	[0]	139410-3300	SHIM D18&10.3T0.6
11/1.	[0]	139410-3400	SHIM D18&10.3T0.8
11/1.	[0]	139410-3500	SHIM D18&10.3T0.9
12.	[1]	159215-0500	COILED SPRING
13.	[1]	159242-6601	CONTROL LEVER
15.	[1]	013020-8040	UNION NUT M8P1.25H7
16.	[1]	159237-5500	CAPSULE
17.	[1]	159202-4220	CONTROL LEVER
18.	[1]	159215-0600	COILED SPRING
20.	[1]	155004-5100	LEVER SHAFT
21.	[2]	020104-1240	BLEEDER SCREW
22.	[1]	159290-3800	CONTROL LEVER
23.	[2]	139608-0400	PACKING RING
23.	[2]	139608-0400	PACKING RING
24.	[1]	139308-1900	PLAIN WASHER
24B/1.	[0]	139408-1000	SHIM D16&8T0.5
24B/1.	[0]	139408-1300	SHIM D16&8T0.2
24C.	[1]	139308-1900	PLAIN WASHER
25.	[1]	159238-4200	LOCKING WASHER
26.	[1]	159291-3400	CONTROL LEVER
27.	[1]	159215-7100	COILED SPRING
28.	[1]	159230-4000	BUSHING
28B.	[1]	159221-6600	PLAIN WASHER
29.	[1]	014110-8440	LOCKING WASHER
30.	[1]	013020-8040	UNION NUT M8P1.25H7
31.	[1]	155644-1301	BLEEDER SCREW
32.	[1]	013030-6040	UNION NUT M6P1H3.6
35.	[1]	159250-6720	GOVERNOR COVER
35/1.	[1]	159301-2821	GOVERNOR COVER
35/1/1.	[1]	159301-2721	GOVERNOR COVER
35/1/1/4.	[1]	159230-3301	BUSHING
35/1/2.	[1]	159252-3420	LEVER GROUP
35/1/2/1.	[1]	159205-5320	LEVER SHAFT
35/1/2/2.	[1]	159202-4420	CONTROL LEVER
35/1/2/3.	[1]	029310-6030	SHIM D11.5&6.2T0.2
35/1/2/4.	[1]	159202-4520	CONTROL LEVER
35/1/2/5.	[1]	159202-2200	CONTROL LEVER
35/1/2/6.	[1]	159215-2600	COILED SPRING
35/1/2/7.	[1]	159215-3600	COILED SPRING
35/1/2/8.	[1]	016010-0810	LOCKING WASHER
35/1/2/9.	[1]	014020-6140	PLAIN WASHER
35/1/2/10.	[1]	016010-0610	LOCKING WASHER
35/1/2/11.	[1]	016010-0810	LOCKING WASHER
35/1/3.	[1]	139411-0600	SHIM
35/1/4.	[1]	159238-3000	LOCKING WASHER
35/1/5.	[1]	029621-0080	PACKING RING
35/2.	[1]	159205-5500	LEVER SHAFT
35/3.	[2]	159237-0200	CAPSULE
35/4.	[1]	159253-1720	TENSIONING LEVER
35/4/1.	[1]	159203-1520	TENSIONING LEVER
35/4/2.	[1]	159204-5021	RACK
35/4/3.	[1]	159233-0300	UNION NUT
35/4/4.	[1]	159234-0300	FLAT-HEAD SCREW
35/4/5.	[1]	159216-0000	COILED SPRING
35/4/6.	[1]	159216-0100	COILED SPRING
35/5.	[1]	159203-6320	GUIDE LEVER
35/7.	[1]	159215-5400	COILED SPRING
35/8.	[1]	159231-1300	BEARING PIN
35/9.	[2]	016010-0610	LOCKING WASHER
35/10.	[1]	159238-4100	BUSHING
35/11.	[1]	016010-1010	LOCKING WASHER
51.	[7]	020106-3840	BLEEDER SCREW
65.	[1]	154611-2720	RACK SENSOR ASSY
65/1.	[1]	479775-0220	RACK SENSOR
65/2.	[1]	154614-2500	JOINT CONNECTION
65/3.	[1]	154614-3100	BLOCK
65/4.	[1]	010234-1040	HEX-SOCKET-HEAD CAP SCREW
65/5.	[1]	014110-4440	LOCKING WASHER
65/6.	[1]	026524-3040	GASKET
65/7A.	[0]	029310-6220	SHIM D11.5&6.5T0.10
65/7B.	[0]	029310-6230	SHIM D11.5&6.5T0.20
65/7C.	[0]	029310-6240	SHIM D11.5&6.5T0.25
65/7D.	[0]	029310-6260	SHIM D11.5&6.4T1.00
65/7E.	[0]	029310-6270	SHIM D11.5&6.4T1.20
65/7F.	[0]	029310-6280	SHIM D11.5&6.4T1.50
65/8.	[1]	154614-1900	UNION NUT
65/9.	[1]	154614-3300	BEARING PIN
100.	[1]	154101-0420	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1310	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
110.	[1]	154123-2320	SLIDING PIECE
111/1.	[0]	029311-0010	SHIM D14&10.1T0.2
111/1.	[0]	029311-0180	SHIM D14&10.1T0.3
111/1.	[0]	029311-0190	SHIM D14&10.1T0.40
111/1.	[0]	029311-0210	SHIM D14&10.1T1
111/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
111/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
111/1.	[0]	139410-3000	SHIM D14&10.1T2.0
111/1.	[0]	139410-3100	SHIM D14&10.1T3.0
111/1.	[0]	139410-3200	SHIM D14&10.1T4.0
112.	[1]	159236-0200	TERMINAL STUD
130.	[1]	159210-0700	GOVERNOR SPRING
131.	[1]	159211-0300	GOVERNOR SPRING
132.	[1]	159214-0100	COILED SPRING
133.	[1]	159219-3120	SPRING PACK
133/1.	[1]	159234-5602	GUIDE SLEEVE
133/2.	[1]	159212-8700	COILED SPRING
133/3.	[1]	159219-3000	COILED SPRING
133/4/1.	[0]	029310-9240	SHIM D11.9&9T0.1
133/4/1.	[0]	029310-9250	SHIM D11.9&9T0.2
133/4/1.	[0]	029310-9260	SHIM D11.9&9T0.25
133/4/1.	[0]	029310-9270	SHIM D11.9&9T1.0
133/4/1.	[0]	139409-0100	SHIM D11.9&9T0.3
133/4/1.	[0]	139409-0200	SHIM D11.9&9T0.5
133/4/1.	[0]	139409-0300	SHIM D11.5&9T0.8
135.	[1]	159248-2700	FLAT-HEAD SCREW
137.	[1]	159237-5300	CAPSULE
140.	[1]	159205-2101	LEVER SHAFT
145.	[1]	159233-5700	UNION NUT
149.	[1]	159237-5400	CAPSULE
150.	[1]	159235-5300	SLOTTED WASHER
152.	[1]	159235-5200	BUSHING
153.	[1]	016010-0540	LOCKING WASHER
155.	[1]	159204-7220	STRAP
156.	[1]	010235-1020	HEX-SOCKET-HEAD CAP SCREW
157.	[1]	029320-5020	LOCKING WASHER
170.	[1]	159264-9220	CONTROL LEVER
171.	[1]	014110-8440	LOCKING WASHER
172.	[1]	013020-8040	UNION NUT M8P1.25H7
173.	[1]	154013-4300	FLAT-HEAD SCREW
174.	[1]	154013-4200	FLAT-HEAD SCREW
175.	[1]	154010-0100	FLAT-HEAD SCREW
176.	[1]	159225-8600	UNION NUT
177.	[1]	154011-4800	UNION NUT
178.	[1]	154011-0100	HEXAGON NUT
236.	[1]	159238-4000	GASKET
237.	[1]	159238-3100	GASKET
250.	[1]	159220-0820	BRACKET
251.	[2]	154339-0100	COILED SPRING
253.	[1]	139010-0000	STUD
257.	[2]	154156-0500	TUBE
300.	[1]	159287-0400	CAM PLATE
301.	[1]	016010-0840	LOCKING WASHER
303.	[1]	016010-0540	LOCKING WASHER
311.	[1]	159237-0200	CAPSULE
320.	[1]	154421-4720	MANIFOLD-PRESSURE COMP.
320/1.	[1]	154412-0821	DIAPHRAGM HOUSING
320/1A.	[1]	154413-2701	SPACER BUSHING
320/2.	[1]	020106-2240	BLEEDER SCREW
320/2A.	[1]	020106-2540	BLEEDER SCREW M6P1L25
320/3.	[1]	020118-3040	BLEEDER SCREW
320/5.	[1]	159275-1400	COILED SPRING
320/6/1.	[1]	159274-0120	STOP PIN L125
320/6/1.	[1]	159274-0220	STOP PIN L127.50
320/6/1.	[1]	159274-0320	STOP PIN L128.00
320/6/1.	[1]	159274-0420	STOP PIN L127.00
320/6/1.	[1]	159274-0520	STOP PIN L126.00
320/6/1.	[1]	159274-0620	STOP PIN L129.00
320/6/1.	[1]	159274-0720	STOP PIN L128.50
320/6/1.	[1]	159274-0820	STOP PIN L125.50
320/6/1.	[1]	159274-0920	STOP PIN L126.50
320/6/1.	[1]	159274-1120	STOP PIN L119.5
320/6/1.	[1]	159274-1220	STOP PIN L120
320/6/1.	[1]	159274-1320	STOP PIN L120.5
320/6/1.	[1]	159274-1420	STOP PIN L121
320/6/1.	[1]	159274-1520	STOP PIN L121.5
320/6/1.	[1]	159274-1620	STOP PIN L122
320/6/1.	[1]	159274-1720	STOP PIN L122.5
320/6/1.	[1]	159274-1820	STOP PIN L123
320/6/1.	[1]	159274-1920	STOP PIN L123.5
320/6/1.	[1]	159274-4220	STOP PIN L129.5
320/6/1.	[1]	159274-4320	STOP PIN L130
320/6/1.	[1]	159274-4420	STOP PIN L130.5
320/6/1.	[1]	159274-4520	STOP PIN L131
320/6/1.	[1]	159274-4620	STOP PIN L131.5
320/6/1.	[1]	159274-4720	STOP PIN L132
320/6/1.	[1]	159274-4820	STOP PIN L132.5
320/6/1.	[1]	159274-4920	STOP PIN L133
320/6/1.	[1]	159274-5020	STOP PIN L133.5
320/7.	[1]	020306-1640	BLEEDER SCREW
320/8.	[2]	020106-2240	BLEEDER SCREW
320/8A.	[1]	020106-2540	BLEEDER SCREW M6P1L25
320/9.	[1]	139505-0000	PLAIN WASHER
320/11.	[1]	154400-8521	DIAPHRAGM
320/14.	[1]	154406-5500	SLOTTED WASHER
320/15.	[1]	013030-6010	UNION NUT
320/16.	[1]	154402-5300	COILED SPRING
320/17.	[2]	154413-2600	GASKET
320/18.	[1]	154404-5600	COVER
320/20.	[3]	154062-2900	BLEEDER SCREW
320/21.	[3]	014110-6440	LOCKING WASHER
320/24.	[2]	020106-2540	BLEEDER SCREW M6P1L25
320/27.	[1]	029731-0180	EYE BOLT
320/28.	[2]	026510-1340	GASKET D13.4&10.2T1
320/29.	[1]	154413-2501	GASKET
320/43.	[1]	159226-4500	SPACER RING
320/44.	[1]	014010-5140	PLAIN WASHER D12&5.5T0.8
320/45.	[1]	029331-8040	GASKET
320/46.	[1]	154406-5800	FLAT-HEAD SCREW
320/47.	[1]	014110-6440	LOCKING WASHER
320/54.	[1]	013030-6040	UNION NUT M6P1H3.6
320/55.	[1]	154404-4800	FLAT-HEAD SCREW
320/61.	[1]	154035-1600	CAP NUT
320/62.	[1]	154413-4000	FLAT-HEAD SCREW
320/63.	[1]	013030-6040	UNION NUT M6P1H3.6
320/64.	[2]	026506-1040	GASKET D9.9&6.2T1
401.	[1]	159220-0920	BRACKET
900S.	[1]	025803-1310	WOODRUFF KEY
901S.	[1]	025803-1610	WOODRUFF KEY

Include in #1:

107492-2130 as GOVERNOR

107492-2140

Cross reference number

Zexel num

Bosch num

Firm num

Name

105921-8740
105921-8741

9 420 610 428

ME741661 MITSUBISHI

GOVERNOR
* K

Information:

An additional 5 hours is allowed if the harness must replaced.
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 2*******
0-4000 hrs,
0-12 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 3.0-hour job for Group 2
An additional 10 hours is allowed if the harness must replaced.
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure
Group Number 1
Injector Harness Inspection
-Raise the engine enclosure hood.
-Remove the air intake pipe connecting the air filter to the turbo inlet.
-Remove the valve covers.
-Inspect the injector harness wiring for contact between the harness and valve springs.
Image1.1.1
Repair
-If the harness is close to the valve spring, adjust the harness by disconnecting the injector connector rotating the connector 360 degrees and reconnecting it. This should slightly twist the wires and pull them away from the springs.
Image1.2.1
Injector Harness Replacement (If Necessary)
-If the injector harness has contacted the spring and cut the wire or exposed the wire, then replace the injector harness that is under the valve cover.
-When installing the new harness to the valve cover base make sure the tabs do not turn while torquing down the bolts(see the picture below). Keep the tabs straight, and this will help keep the wiring away from the valve springs.
Image1.3.1
Group Number 2
Injector Harness Inspection
-Remove the rear engine enclosure.
-Remove the clamp for flex boot on the air filter housing.
-Remove the rubber elbow on the inlet of the compressor side of the turbocharger.
-Remove the clamps called out in the photo for the turbocharger outlet pipe that connects to the aftercooler.
Image2.1.1
-Remove all three engine valve covers.
-Inspect the injector harness wiring for contact between the harness and valve springs.
Image2.2.1
Repair
-If the harness is close to the valve spring, adjust the harness by disconnecting the injector connector rotating the connector 360 degrees and reconnecting it. This should slightly twist the wires and pull them away from the springs.
Image2.3.1
Injector Harness Replacement (If Necessary)
-If the injector harness has contacted the spring and cut the wire or exposed the wire, then replace the injector harness that is under the valve cover.
-Remove the doors, hood, Clean Emissions Module (CEM) and mounting plate, and valve cover base.
-When installing the new harness to the valve cover base make sure the tabs do not turn while torquing down the bolts(see the picture below). Keep the tabs straight, and this will help keep the wiring away from the valve springs.
Image2.4.1
-Reinstall the previously removed hardware, and use the new 344-8311 exhaust clamp.
Image2.5.1