105921-4731 ZEXEL 9 420 613 760 BOSCH GOVERNOR 9420613760 1059214731 223005521a

Information governor

BOSCH 9 420 613 760 9420613760

ZEXEL 105921-4731 1059214731

HINO 223005521A 223005521a

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Scheme ###:

1.	[1]	159200-3620	GOVERNOR HOUSING
1/3.	[1]	154321-0400	BUSHING
1/4.	[1]	154321-0400	BUSHING
2.	[1]	154007-0200	ADAPTOR
3.	[1]	020018-1840	BLEEDER SCREW M8P1.25L18
4.	[1]	159232-1401	PLATE
5.	[5]	029010-6810	BLEEDER SCREW
5B.	[1]	020106-1640	BLEEDER SCREW M6P1.0L14
7.	[1]	029631-0030	O-RING &9.8W2.3
8.	[1]	159205-2821	LEVER SHAFT
9.	[1]	159202-2601	CONTROL LEVER
10.	[1]	016010-0810	LOCKING WASHER
11/1.	[0]	029311-0520	SHIM D20.8&10.3T0.2
11/1.	[0]	029311-0530	SHIM D20.8&10.3T0.25
11/1.	[0]	029311-0540	SHIM D20.8&10.3T0.3
11/1.	[0]	029311-0550	SHIM D20.8&10.3T0.35
11/1.	[0]	029311-0560	SHIM D20.8&10.3T0.4
11/1.	[0]	029311-0570	SHIM D20.8&10.3T0.5
12.	[1]	159215-0500	COILED SPRING
13.	[1]	159242-0100	CONTROL LEVER
14.	[1]	014110-8440	LOCKING WASHER
15.	[1]	013020-8040	UNION NUT M8P1.25H7
16.	[1]	159237-0000	CAPSULE
17.	[1]	159202-3820	CONTROL LEVER
18.	[1]	159215-0600	COILED SPRING
20.	[1]	159249-2220	CONTROL LEVER
21.	[1]	159242-0600	BUSHING
22.	[1]	029631-0030	O-RING &9.8W2.3
23/1.	[0]	029311-0520	SHIM D20.8&10.3T0.2
23/1.	[0]	029311-0530	SHIM D20.8&10.3T0.25
23/1.	[0]	029311-0540	SHIM D20.8&10.3T0.3
23/1.	[0]	029311-0550	SHIM D20.8&10.3T0.35
23/1.	[0]	029311-0560	SHIM D20.8&10.3T0.4
23/1.	[0]	029311-0570	SHIM D20.8&10.3T0.5
24.	[1]	159215-0500	COILED SPRING
25.	[1]	154322-0100	CAP
26.	[1]	159290-3720	CONTROL LEVER
27.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
35.	[1]	159251-7720	GOVERNOR COVER
35/1.	[1]	159201-6810	GOVERNOR COVER
35/2.	[1]	159205-0400	LEVER SHAFT
35/3.	[2]	159237-0200	CAPSULE
35/4.	[1]	159253-1020	TENSIONING LEVER
35/4/2.	[1]	159204-5021	RACK
35/4/3.	[1]	159233-0300	UNION NUT
35/4/4.	[1]	159234-0000	FLAT-HEAD SCREW
35/4/5.	[1]	159216-0000	COILED SPRING
35/4/6.	[1]	159216-0100	COILED SPRING
35/5.	[1]	159203-5420	GUIDE LEVER
35/6.	[2]	159235-5000	BUSHING
35/7.	[1]	159215-0201	COILED SPRING
35/8.	[1]	159231-1300	BEARING PIN
35/9.	[2]	016010-0610	LOCKING WASHER
35/10.	[1]	159238-1801	BUSHING
51.	[7]	020106-3840	BLEEDER SCREW
65.	[1]	154050-1720	STOPPING DEVICE
100.	[1]	154100-8920	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1610	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
110.	[1]	154123-2320	SLIDING PIECE
111/1.	[0]	029311-0010	SHIM D14&10.1T0.2
111/1.	[0]	029311-0180	SHIM D14&10.1T0.3
111/1.	[0]	029311-0190	SHIM D14&10.1T0.40
111/1.	[0]	029311-0210	SHIM D14&10.1T1
111/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
111/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
111/1.	[0]	139410-3000	SHIM D14&10.1T2.0
111/1.	[0]	139410-3100	SHIM D14&10.1T3.0
111/1.	[0]	139410-3200	SHIM D14&10.1T4.0
112.	[1]	159236-0100	TERMINAL STUD
130.	[1]	159210-7300	GOVERNOR SPRING
131.	[1]	159211-2900	GOVERNOR SPRING
132.	[1]	159214-0000	COILED SPRING
133.	[1]	159212-8020	HEADLESS SCREW
135.	[1]	159248-0600	UNION NUT
136.	[2]	026520-2440	GASKET D23.9&20.2T1
137.	[1]	159248-0700	CAP
140.	[1]	159205-1801	LEVER SHAFT
141.	[1]	159234-5200	GUIDE SLEEVE
145.	[1]	159233-5000	UNION NUT
146.	[1]	023020-8040	UNION NUT M8P1H5
147.	[1]	139222-0200	UNION NUT
148.	[2]	026522-2740	GASKET D26.9&22.2T1
149.	[1]	159237-5000	CAP
150.	[1]	159235-5300	SLOTTED WASHER
155.	[1]	159204-5820	STRAP
156.	[1]	159237-0300	BLEEDER SCREW
157.	[1]	014110-5440	LOCKING WASHER
158.	[1]	159233-5620	UNION NUT
159.	[1]	159242-1300	PLATE
160.	[1]	159252-1620	LEVER GROUP
160/1.	[1]	159202-1400	CONTROL LEVER
160/2.	[1]	159202-1520	CONTROL LEVER
160/3.	[1]	016010-0610	LOCKING WASHER
160/4.	[1]	159215-3300	COILED SPRING
160/5.	[1]	159205-3310	CONTROL LEVER
160/6.	[1]	016010-0810	LOCKING WASHER
167.	[1]	029621-0080	PACKING RING
168/1.	[0]	029311-0640	SHIM D26.0&10.2T0.95
168/1.	[0]	029311-0650	SHIM D26.0&10.2T0.20
168/1.	[0]	029311-0660	SHIM D26.0&10.2T0.25
168/1.	[0]	029311-0670	SHIM D26.0&10.2T0.30
168/1.	[0]	029311-0680	SHIM D26.0&10.2T0.35
168/1.	[0]	029311-0690	SHIM D26.0&10.2T0.40
168/1.	[0]	029311-0700	SHIM D26.0&10.2T0.50
168/1.	[0]	139410-1400	SHIM D26&10.2T0.7
168/1.	[0]	139410-1500	SHIM D26&10.2T0.9
168/1.	[0]	139410-1600	SHIM D26&10.2T0.8
168/1.	[0]	139410-2700	SHIM D26&10.2T0.6
169.	[1]	139410-2300	SHIM
170.	[1]	159264-0820	CONTROL LEVER
171.	[1]	014110-8440	LOCKING WASHER
172.	[1]	013020-8040	UNION NUT M8P1.25H7
173/1.	[1]	139006-3500	BLEEDER SCREW M6P1.0L33
173/1.	[1]	139006-3700	BLEEDER SCREW M6P1.0L34
173/1.	[1]	139006-3800	BLEEDER SCREW M6P1.0L35
173/1.	[1]	139006-3900	BLEEDER SCREW M6P1.0L36
173/1.	[1]	139006-5300	BLEEDER SCREW M6P1.0L31
173/1.	[1]	139006-5400	BLEEDER SCREW M6P1.0L32
173/1.	[1]	155615-2500	BLEEDER SCREW M6P1.0L37
174.	[1]	154010-8000	BLEEDER SCREW
175.	[1]	154037-2700	FLAT-HEAD SCREW
176.	[1]	159225-8600	UNION NUT
177.	[1]	154011-2300	UNION NUT
178.	[1]	154011-0100	HEXAGON NUT
236.	[1]	154390-0000	GASKET
237.	[1]	154390-1100	GASKET
250.	[1]	159220-8920	BRACKET
251.	[2]	159243-6900	COILED SPRING
252.	[2]	020106-1240	BLEEDER SCREW M6P1.0L12
254.	[1]	020118-1640	BLEEDER SCREW
257.	[2]	154156-0600	TUBE
300.	[1]	159281-5300	CAM PLATE
301.	[1]	016010-0840	LOCKING WASHER
303.	[1]	016010-0540	LOCKING WASHER
310.	[1]	026516-2040	GASKET D19.9&16.2T1
311.	[1]	159237-0100	CAPSULE
340.	[1]	159229-9700	BRACKET
341.	[2]	020104-1040	BLEEDER SCREW
350.	[1]	159228-9320	BRACKET
351.	[2]	020106-1240	BLEEDER SCREW M6P1.0L12
360.	[1]	159229-8720	BRACKET
361.	[1]	159248-0200	BLEEDER SCREW

Include in #1:

101601-5751 as GOVERNOR

Cross reference number

Zexel num

Bosch num

Firm num

Name

105921-4731
105921-4732

9 420 613 760

223005521A HINO

GOVERNOR
* K

Information:

Introduction
Do not perform any procedure in this Special Instruction until you read this information and you understand this information.This Special Instruction is intended to provide instructions on installing O-Ring seals on the injector sleeves.Required Parts
Table 1
Required Parts
Part Number Part Name Quantity
227-1200 Injector Sleeve 6
310-7255 O-Ring Seal 6
310-7257 O-Ring Seal 6 Required Tools
Table 2
Required Tools
Part Number Part Name Quantity
221-9777 Sleeve Installer 1
4C-5552 Large Bore Brush 1
4C-9507 Retaining Compound 1 Cleaning the Injector Sleeves and Installing O-Ring Seal
Note: Thoroughly clean the injector sleeves with the 4C-5552 Large Bore Brush .Note: Thoroughly clean the bore in the cylinder head for the injector sleeves with the 4C-5552 Large Bore Brush .Note: Do not apply any lubricant to the O-ring seals.
Illustration 1 g01379557
(1) 310-7255 O-Ring Seal (2) 310-7257 O-Ring Seal (3) 227-1200 Injector Sleeve
Install the upper O-Ring (1) on the injector sleeve (3) .Note: The upper O-Ring is dark blue.
Install the lower O-Ring (2) on the injector sleeve (3) .Note: The lower O-Ring (2) is turquoise.
Position the injector sleeve on the 221-9777 Sleeve Installer .
Apply a thin coat of 4C-9507 Retaining Compound around the outer circumference of area (A). Ensure that the retaining compound does not make contact with the O-Ring seal at any time.
Position the injector sleeve (3) in the cylinder head by using the 221-9777 Sleeve Installer .
Slowly push the injector sleeve into the cylinder head by gently tapping with a hammer.Note: Allow the 4C-9507 Retaining Compound to cure for two hours at 21 °C (70 °F) before filling the engine with coolant. Longer curing time is required for lower temperatures.
Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector-Install" to install the unit injectors.