105921-1425 ZEXEL 9 420 610 092 BOSCH GOVERNOR 9420610092 1059211425

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BOSCH 9 420 610 092 9420610092

ZEXEL 105921-1425 1059211425

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Scheme ###:

1.	[1]	159200-3320	GOVERNOR HOUSING
1/3.	[2]	154321-2600	BUSHING
1/3.	[2]	154321-2600	BUSHING
2.	[1]	154007-0200	ADAPTOR
3.	[1]	020018-1840	BLEEDER SCREW M8P1.25L18
4.	[1]	159232-0401	PLATE
5.	[5]	029010-6810	BLEEDER SCREW
5B.	[1]	020106-1640	BLEEDER SCREW M6P1.0L14
7.	[1]	029631-0030	O-RING &9.8W2.3
8.	[1]	159205-2821	LEVER SHAFT
9.	[1]	159202-1301	CONTROL LEVER
10.	[1]	016010-0810	LOCKING WASHER
11/1.	[0]	029311-0520	SHIM D20.8&10.3T0.2
11/1.	[0]	029311-0530	SHIM D20.8&10.3T0.25
11/1.	[0]	029311-0540	SHIM D20.8&10.3T0.3
11/1.	[0]	029311-0550	SHIM D20.8&10.3T0.35
11/1.	[0]	029311-0560	SHIM D20.8&10.3T0.4
11/1.	[0]	029311-0570	SHIM D20.8&10.3T0.5
12.	[1]	159215-0500	COILED SPRING
13.	[1]	159242-0100	CONTROL LEVER
14.	[1]	014110-8440	LOCKING WASHER
15.	[1]	013020-8040	UNION NUT M8P1.25H7
16.	[1]	159237-0000	CAPSULE
17.	[1]	159202-1020	CONTROL LEVER
18.	[1]	159215-0600	COILED SPRING
20.	[1]	159242-0920	CONTROL LEVER
21.	[1]	159242-0600	BUSHING
22.	[1]	029631-0030	O-RING &9.8W2.3
23/1.	[0]	029311-0520	SHIM D20.8&10.3T0.2
23/1.	[0]	029311-0530	SHIM D20.8&10.3T0.25
23/1.	[0]	029311-0540	SHIM D20.8&10.3T0.3
23/1.	[0]	029311-0550	SHIM D20.8&10.3T0.35
23/1.	[0]	029311-0560	SHIM D20.8&10.3T0.4
23/1.	[0]	029311-0570	SHIM D20.8&10.3T0.5
24.	[1]	159215-0500	COILED SPRING
25.	[1]	154322-0100	CAP
26.	[1]	159249-1220	CONTROL LEVER
27.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
35.	[1]	159251-4820	GOVERNOR COVER
35/1.	[1]	159201-4120	GOVERNOR COVER
35/2.	[1]	159205-0400	LEVER SHAFT
35/3.	[2]	159237-0200	CAPSULE
35/4.	[1]	159253-0520	TENSIONING LEVER
35/4/1.	[1]	159203-0620	TENSIONING LEVER
35/4/2.	[1]	159204-5021	RACK
35/4/3.	[1]	159233-0300	UNION NUT
35/4/4.	[1]	159234-0000	FLAT-HEAD SCREW
35/4/5.	[1]	159216-0000	COILED SPRING
35/4/6.	[1]	159216-0100	COILED SPRING
35/5.	[1]	159203-5120	GUIDE LEVER
35/6.	[2]	159235-5000	BUSHING
35/7.	[1]	159215-0201	COILED SPRING
35/8.	[1]	159231-0800	BEARING PIN
35/9.	[2]	016010-0610	LOCKING WASHER
51.	[5]	020106-3840	BLEEDER SCREW
51B.	[2]	020106-4540	BLEEDER SCREW M6P1.0L45
65.	[1]	154050-1720	STOPPING DEVICE
100.	[1]	154101-1220	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1610	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
110.	[1]	154123-2320	SLIDING PIECE
111/1.	[0]	029311-0010	SHIM D14&10.1T0.2
111/1.	[0]	029311-0180	SHIM D14&10.1T0.3
111/1.	[0]	029311-0190	SHIM D14&10.1T0.40
111/1.	[0]	029311-0210	SHIM D14&10.1T1
111/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
111/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
111/1.	[0]	139410-3000	SHIM D14&10.1T2.0
111/1.	[0]	139410-3100	SHIM D14&10.1T3.0
111/1.	[0]	139410-3200	SHIM D14&10.1T4.0
112.	[1]	159236-0100	TERMINAL STUD
130.	[1]	159210-5600	GOVERNOR SPRING
131.	[1]	159211-4200	GOVERNOR SPRING
132.	[1]	159214-0100	COILED SPRING
133.	[1]	159212-1220	HEADLESS SCREW
135.	[1]	139220-0200	UNION NUT
136.	[2]	026520-2440	GASKET D23.9&20.2T1
137.	[1]	159248-0700	CAP
140.	[1]	159205-0301	LEVER SHAFT
141.	[1]	159234-5200	GUIDE SLEEVE
145.	[1]	159233-5000	UNION NUT
146.	[1]	023020-8040	UNION NUT M8P1H5
147.	[1]	139222-0200	UNION NUT
148.	[2]	026522-2740	GASKET D26.9&22.2T1
149.	[1]	159237-5000	CAP
150.	[1]	159235-5300	SLOTTED WASHER
155.	[1]	159204-0220	STRAP
156.	[1]	159237-0300	BLEEDER SCREW
157.	[1]	014110-5440	LOCKING WASHER
158.	[1]	159233-5620	UNION NUT
159.	[1]	159242-1300	PLATE
160.	[1]	159252-0022	LEVER GROUP
160/1.	[1]	159202-2200	CONTROL LEVER
160/2.	[1]	016010-0810	LOCKING WASHER
160/3.	[1]	159202-0820	CONTROL LEVER
160/4.	[1]	016010-0810	LOCKING WASHER
160/5.	[1]	159215-0700	COILED SPRING
160/6.	[1]	159205-0721	LEVER SHAFT
167.	[1]	029621-0080	PACKING RING
168/1.	[0]	029311-0640	SHIM D26.0&10.2T0.95
168/1.	[0]	029311-0650	SHIM D26.0&10.2T0.20
168/1.	[0]	029311-0660	SHIM D26.0&10.2T0.25
168/1.	[0]	029311-0670	SHIM D26.0&10.2T0.30
168/1.	[0]	029311-0680	SHIM D26.0&10.2T0.35
168/1.	[0]	029311-0690	SHIM D26.0&10.2T0.40
168/1.	[0]	029311-0700	SHIM D26.0&10.2T0.50
168/1.	[0]	139410-1400	SHIM D26&10.2T0.7
168/1.	[0]	139410-1500	SHIM D26&10.2T0.9
168/1.	[0]	139410-1600	SHIM D26&10.2T0.8
168/1.	[0]	139410-2700	SHIM D26&10.2T0.6
169.	[1]	139410-2300	SHIM
170.	[1]	159244-4120	CONTROL LEVER
171.	[1]	014110-8440	LOCKING WASHER
172.	[1]	013020-8040	UNION NUT M8P1.25H7
173.	[1]	155615-1100	FLAT-HEAD SCREW M6P1.0L37
174.	[1]	154010-1200	FLAT-HEAD SCREW
175.	[1]	159226-7521	THERMOSTAT
176.	[1]	029240-6010	UNION NUT M6P1.0H5*
177.	[1]	154011-0100	HEXAGON NUT
236.	[1]	154390-0000	GASKET
237.	[1]	159238-3100	GASKET
251.	[2]	159243-8300	COILED SPRING
253.	[1]	159248-3400	BLEEDER SCREW
257.	[2]	154156-1800	TUBE
300.	[1]	159209-0700	CAM PLATE
301.	[1]	016010-0840	LOCKING WASHER
303.	[1]	016010-0540	LOCKING WASHER
310.	[1]	026516-2040	GASKET D19.9&16.2T1
311.	[1]	159237-0100	CAPSULE
320.	[1]	154418-0722	MANIFOLD-PRESSURE COMP.
320/1.	[1]	154412-0821	DIAPHRAGM HOUSING
320/1A.	[1]	154413-1202	SPACER BUSHING
320/2.	[1]	020106-2840	BLEEDER SCREW
320/2A.	[1]	020106-2540	BLEEDER SCREW M6P1L25
320/3.	[1]	020118-3040	BLEEDER SCREW
320/4.	[1]	014010-8140	PLAIN WASHER D18&8.5T1.6
320/5.	[1]	159275-1400	COILED SPRING
320/6/1.	[1]	159274-0120	STOP PIN L125
320/6/1.	[1]	159274-0220	STOP PIN L127.50
320/6/1.	[1]	159274-0320	STOP PIN L128.00
320/6/1.	[1]	159274-0420	STOP PIN L127.00
320/6/1.	[1]	159274-0520	STOP PIN L126.00
320/6/1.	[1]	159274-0620	STOP PIN L129.00
320/6/1.	[1]	159274-0720	STOP PIN L128.50
320/6/1.	[1]	159274-0820	STOP PIN L125.50
320/6/1.	[1]	159274-0920	STOP PIN L126.50
320/6/1.	[1]	159274-1120	STOP PIN L119.5
320/6/1.	[1]	159274-1220	STOP PIN L120
320/6/1.	[1]	159274-1320	STOP PIN L120.5
320/6/1.	[1]	159274-1420	STOP PIN L121
320/6/1.	[1]	159274-1520	STOP PIN L121.5
320/6/1.	[1]	159274-1620	STOP PIN L122
320/6/1.	[1]	159274-1720	STOP PIN L122.5
320/6/1.	[1]	159274-1820	STOP PIN L123
320/6/1.	[1]	159274-1920	STOP PIN L123.5
320/6/1.	[1]	159274-4220	STOP PIN L129.5
320/6/1.	[1]	159274-4320	STOP PIN L130
320/6/1.	[1]	159274-4420	STOP PIN L130.5
320/6/1.	[1]	159274-4520	STOP PIN L131
320/6/1.	[1]	159274-4620	STOP PIN L131.5
320/6/1.	[1]	159274-4720	STOP PIN L132
320/6/1.	[1]	159274-4820	STOP PIN L132.5
320/6/1.	[1]	159274-4920	STOP PIN L133
320/6/1.	[1]	159274-5020	STOP PIN L133.5
320/7.	[1]	020306-1640	BLEEDER SCREW
320/8.	[3]	020106-2240	BLEEDER SCREW
320/9.	[1]	139505-0000	PLAIN WASHER
320/11.	[1]	154400-8521	DIAPHRAGM
320/14.	[1]	154406-5500	SLOTTED WASHER
320/15.	[1]	013030-6010	UNION NUT
320/16.	[1]	154411-2300	COILED SPRING
320/17.	[2]	154413-2600	GASKET
320/18.	[1]	154404-3900	COVER
320/19.	[1]	020106-2040	BLEEDER SCREW M6P1L20
320/20.	[2]	139006-7000	BLEEDER SCREW
320/21.	[2]	014110-6440	LOCKING WASHER
320/22.	[1]	026506-1040	GASKET D9.9&6.2T1
320/23.	[1]	029010-6010	CAPSULE M6P1.0L7
320/24.	[2]	020106-2240	BLEEDER SCREW
320/27.	[1]	029731-0180	EYE BOLT
320/28.	[2]	026510-1340	GASKET D13.4&10.2T1
320/29.	[1]	154413-2501	GASKET
320/40.	[1]	159226-9320	JOINT CONNECTION
320/43.	[1]	154413-1300	GASKET
320/44.	[1]	014010-5140	PLAIN WASHER D12&5.5T0.8
320/45.	[1]	029331-8040	GASKET
320/46.	[1]	154406-5800	FLAT-HEAD SCREW
320/47.	[1]	014110-6440	LOCKING WASHER
320/54.	[1]	013030-6040	UNION NUT M6P1H3.6
320/55.	[1]	154404-4800	FLAT-HEAD SCREW
320/61.	[1]	154035-1600	CAP NUT
320/62.	[1]	154404-4400	FLAT-HEAD SCREW
320/63.	[1]	013030-6040	UNION NUT M6P1H3.6
320/64.	[2]	026506-1040	GASKET D9.9&6.2T1
350.	[1]	159226-7600	BRACKET
371.	[1]	159227-1820	BRACKET
372.	[1]	159225-1200	BUSHING
373.	[1]	159226-3400	PLATE
377.	[1]	014010-5140	PLAIN WASHER D12&5.5T0.8
378.	[1]	020105-1640	BLEEDER SCREW M5P0.8L16
381.	[1]	159225-0620	BRACKET
390.	[1]	159226-6520	PLATE
391.	[1]	020106-1240	BLEEDER SCREW M6P1.0L12
392.	[1]	159226-5420	BRACKET
410.	[1]	159226-4400	BRACKET
411.	[1]	020106-1040	BLEEDER SCREW M6P1L12

Include in #1:

101491-9275 as GOVERNOR

101491-9276

Cross reference number

Zexel num

Bosch num

Firm num

Name

105921-1425

9 420 610 092
NP-EP/RLD300-1825A2AXR

GOVERNOR
K

Information:

Start By:a. remove valve covers 1. Use tooling (A), and disconnect fuel line (1) at each end. Remove the fuel line from the engine. 2. Use tool (B), and remove retainer (2) from the adapter.3. Remove the fuel injection nozzles with tooling (C) as follows:a. Install the 6V6983 Adapter and the 8T3199 Screw into nozzle assembly (3).b. Install the 8T3198 Tube over the 8T3199 Screw.c. Use the 1B4206 Nut on the 8T3199 Screw.c. Use the 1B4206 Nut on the 8T3199 Screw to pull the fuel injection nozzle from the adapter.4. Remove compression seal (4) and carbon dam seal (8) from fuel injection nozzle (3).5. Use tool (D), and remove adapter (6) from the cylinder head.6. Remove gasket (7) and seal (5) from adapter (6). The following steps are for installation of the fuel injection nozzles and adapters.7. Use tool (E) to clean the bore in adapter (6). Use an open end wrench or tap driver to turn tool (E).8. Inspect seal (5) for damage or wear. Replace the seal if necessary.9. Put washer (7) and seal (5) in position on adapter (6).10. Put liquid soap in the bores of the cylinder head and on seals (5) in the adapters.11. Put 5P3931 Anti-Seize Compound on the threads of adapter (6), and install the adapter in the cylinder head assembly.12. Use tool (D), and tighten the adapter to a torque of 205 14 N m (150 10 lb.ft.).
Make sure the correct compression seal washer (4) is used when the nozzle assembly is installed in the adapter. Only copper washers are to be used with this adapter.
13. Install compression seal washer (4), and use tool (F) to install carbon dam seal (8) on the fuel injection nozzle.14. Put fuel injection nozzle (3) in position in the adapter, and install retainer (2).15. Use tool (B) to tighten retainer (2) to a torque of 48 7 N m (35 5 lb.ft.).16. Install fuel line (1). Tighten the nuts on the fuel line with tooling (A) to a torque of 40 7 N m (30 5 lb.ft.).End By:a. install valve covers