105489-3782 ZEXEL 9 420 612 154 BOSCH GOVERNOR 9420612154 1054893782

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BOSCH 9 420 612 154 9420612154

ZEXEL 105489-3782 1054893782

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1.	[1]	154004-6420	GOVERNOR HOUSING
9.	[1]	154350-6000	PLATE
10.	[4]	139006-4100	BLEEDER SCREW
11.	[4]	139006-5800	BLEEDER SCREW
12.	[1]	154010-7300	BLEEDER SCREW M8P1.25L60
13.	[1]	013020-6040	UNION NUT M6P1H5
14.	[1]	154011-0100	HEXAGON NUT
14B.	[1]	154011-2300	UNION NUT
15.	[2]	139608-0000	PACKING RING
15.	[2]	139608-0000	PACKING RING
16.	[1]	155004-3600	LEVER SHAFT
18.	[1]	155003-3400	CONTROL LEVER
19.	[1]	155006-0500	BLEEDER SCREW
20.	[1]	139308-0900	PLAIN WASHER D16&8T1
20B.	[1]	139308-1000	PLAIN WASHER D16&8T1.5
22B.	[0]	029310-8050	SHIM D13.5&8T0.5
23.	[1]	025520-1210	SPLIT PIN
24.	[1]	154206-2000	BUSHING
25.	[1]	154327-9000	COILED SPRING
26.	[1]	154381-2900	CONTROL LEVER
27.	[1]	014110-8440	LOCKING WASHER
28.	[1]	013020-8040	UNION NUT M8P1.25H7
35.	[1]	154515-3720	GOVERNOR COVER
35/2.	[1]	154321-2000	BUSHING
35/3.	[1]	029621-0080	PACKING RING
38.	[1]	154031-3401	FLAT-HEAD SCREW
39.	[1]	029201-0160	UNION NUT
47.	[2]	154036-1800	CAPSULE
47.	[2]	154036-1800	CAPSULE
48.	[1]	154010-6000	BLEEDER SCREW M10P1.25L55
48B.	[1]	154010-7900	BLEEDER SCREW M10P1.25L58
49.	[1]	154011-2200	UNION NUT
50.	[1]	155615-2300	FLAT-HEAD SCREW
51.	[5]	020106-4540	BLEEDER SCREW M6P1.0L45
52.	[2]	029010-6850	BLEEDER SCREW
53.	[1]	154010-1100	FLAT-HEAD SCREW
54.	[2]	014110-6440	LOCKING WASHER
65.	[1]	154610-6720	RACK SENSOR ASSY
65/1.	[1]	479742-4520	RACK SENSOR
65/2.	[1]	154614-4700	JOINT CONNECTION
65/3.	[1]	026524-3040	GASKET
65/4A.	[0]	029310-6220	SHIM D11.5&6.5T0.10
65/4B.	[0]	029310-6230	SHIM D11.5&6.5T0.20
65/4C.	[0]	029310-6240	SHIM D11.5&6.5T0.25
65/4D.	[0]	029310-6260	SHIM D11.5&6.4T1.00
65/4E.	[0]	029310-6270	SHIM D11.5&6.4T1.20
65/4F.	[0]	029310-6280	SHIM D11.5&6.4T1.50
65/5.	[1]	154614-1900	UNION NUT
67.	[1]	154614-3600	CLAMPING BAND
68.	[1]	020106-1240	BLEEDER SCREW M6P1.0L12
80.	[1]	154063-9100	COVER
82.	[1]	029020-6210	BLEEDER SCREW
83.	[1]	029020-6240	BLEEDER SCREW
84.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
86.	[1]	020006-1840	BLEEDER SCREW M6P1L18
100.	[1]	154100-9320	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1610	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	139212-0000	UNION NUT
117.	[1]	154123-2320	SLIDING PIECE
118/1.	[0]	029311-0010	SHIM D14&10.1T0.2
118/1.	[0]	029311-0180	SHIM D14&10.1T0.3
118/1.	[0]	029311-0190	SHIM D14&10.1T0.40
118/1.	[0]	029311-0210	SHIM D14&10.1T1
118/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
118/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
118/1.	[0]	139410-3000	SHIM D14&10.1T2.0
118/1.	[0]	139410-3100	SHIM D14&10.1T3.0
118/1.	[0]	139410-3200	SHIM D14&10.1T4.0
130.	[1]	154150-7900	GOVERNOR SPRING
132.	[1]	154154-0701	COILED SPRING
140.	[1]	154183-0320	HEADLESS SCREW
141.	[1]	139218-0100	UNION NUT
142.	[1]	154242-5720	HEADLESS SCREW
143.	[1]	154242-3200	UNION NUT
144.	[1]	026516-2040	GASKET D19.9&16.2T1
145.	[1]	154159-1800	CAP NUT
146.	[1]	029331-6130	GASKET
150.	[1]	154200-5601	SWIVELLING LEVER
151.	[1]	154200-5501	BUSHING
152.	[2]	139700-0000	O-RING
152.	[2]	139700-0000	O-RING
153.	[2]	154354-3900	LOCKING WASHER
153.	[2]	154354-3900	LOCKING WASHER
154.	[1]	139610-0101	PACKING RING
155.	[1]	139411-0100	SHIM D22.0&12.0T0.40
156.	[0]	139411-0200	SHIM D18.0&12.0T0.10
156B.	[0]	139411-0300	SHIM D18.0&12.0T0.20
156C.	[0]	139411-0400	SHIM D18.0&12.0T0.30
157.	[1]	154204-3500	BUSHING
159.	[1]	025803-1310	WOODRUFF KEY
162.	[1]	029331-6050	GASKET
163.	[1]	154401-3201	BLEEDER SCREW
164.	[1]	154243-0820	CONTROL LEVER
165.	[1]	154327-6100	COILED SPRING
166.	[1]	029310-8320	SHIM D16.5&8T0.2
167.	[1]	154356-3600	LOCKING WASHER
170.	[1]	154217-7620	FORK LEVER
173.	[1]	016010-0540	LOCKING WASHER
174.	[1]	154235-1520	STRAP
175.	[1]	154232-2323	CONNECTOR
176.	[1]	154222-4900	BEARING PIN
177.	[1]	155402-3800	SAFETY PIN
178.	[1]	029310-5170	SHIM D8&5.3T0.5
179.	[1]	154238-0701	BEARING PIN
180.	[1]	016010-0540	LOCKING WASHER
181.	[1]	154239-2320	TENSIONING LEVER
182.	[1]	154237-1200	BEARING PIN
183.	[1]	154237-1800	BUSHING
190.	[1]	154360-2700	CONTROL LEVER
191.	[1]	154340-4520	CONTROL LEVER
192.	[1]	020006-1670	BLEEDER SCREW M6P1L16 7T
193.	[1]	154385-6620	CONTROL LEVER
194.	[2]	020006-1240	BLEEDER SCREW M6P1L12 4T
195.	[2]	154332-4400	COILED SPRING
196.	[2]	154156-1700	TUBE
203/1.	[0]	029311-0640	SHIM D26.0&10.2T0.95
203/1.	[0]	029311-0650	SHIM D26.0&10.2T0.20
203/1.	[0]	029311-0660	SHIM D26.0&10.2T0.25
203/1.	[0]	029311-0670	SHIM D26.0&10.2T0.30
203/1.	[0]	029311-0680	SHIM D26.0&10.2T0.35
203/1.	[0]	029311-0690	SHIM D26.0&10.2T0.40
203/1.	[0]	029311-0700	SHIM D26.0&10.2T0.50
203/1.	[0]	139410-1400	SHIM D26&10.2T0.7
203/1.	[0]	139410-1500	SHIM D26&10.2T0.9
203/1.	[0]	139410-1600	SHIM D26&10.2T0.8
203/1.	[0]	139410-2700	SHIM D26&10.2T0.6
205.	[1]	154324-3600	LEVER SHAFT
207.	[1]	154326-7420	CONTROL LEVER
211.	[1]	016010-0840	LOCKING WASHER
220.	[1]	154050-8220	HEADLESS SCREW
221.	[1]	029201-2140	UNION NUT
222.	[2]	026512-1540	GASKET D15.4&12.2T1.50
223.	[1]	154159-1200	CAP NUT
235.	[1]	155412-5200	IMPELLER WHEEL
236.	[1]	154413-2900	GASKET
237.	[1]	154390-0200	GASKET
238.	[1]	139700-0100	O-RING
250.	[1]	154420-0620	MANIFOLD-PRESSURE COMP.
250/1.	[1]	154412-5822	DIAPHRAGM HOUSING
250/11.	[1]	154412-6522	DIAPHRAGM
250/15.	[1]	154412-7700	BUSHING
250/16.	[1]	154411-3800	COILED SPRING
250/17.	[2]	154413-2600	GASKET
250/18.	[1]	154404-3900	COVER
250/20.	[3]	139006-0900	BLEEDER SCREW
250/21.	[3]	014110-6440	LOCKING WASHER
250/22.	[1]	026506-1040	GASKET D9.9&6.2T1
250/23.	[1]	029010-6010	CAPSULE M6P1.0L7
250/24.	[2]	020106-1640	BLEEDER SCREW M6P1.0L14
250/26.	[2]	020106-2040	BLEEDER SCREW M6P1L20
250/27.	[1]	029731-0180	EYE BOLT
250/28.	[2]	026510-1340	GASKET D13.4&10.2T1
250/61.	[1]	154035-1600	CAP NUT
250/62.	[1]	154404-4400	FLAT-HEAD SCREW
250/63.	[1]	013030-6040	UNION NUT M6P1H3.6
250/64.	[2]	026506-1040	GASKET D9.9&6.2T1
250/66.	[1]	154412-4622	CONTROL LEVER
250/67.	[1]	154412-1600	BEARING PIN
250/68.	[1]	029310-5090	SHIM D10&5.1T0.5
250/69.	[1]	016010-0540	LOCKING WASHER
250/91.	[1]	154412-5120	HEADLESS SCREW
250/92.	[1]	029201-2030	UNION NUT M12P1.0H4
250/93.	[1]	154412-5300	CAP NUT
250/97.	[2]	026512-1540	GASKET D15.4&12.2T1.50
251.	[1]	154358-2500	SEAL RING
253.	[1]	029320-5020	LOCKING WASHER
254.	[1]	010535-1040	FLAT-HEAD SCREW M5P0.8L10
255.	[1]	154373-6120	BRACKET
256.	[1]	154373-8420	BRACKET
331.	[1]	154179-2020	HEADLESS SCREW
332.	[1]	139218-0500	UNION NUT
335.	[1]	154352-2600	CAPSULE
336.	[1]	029331-6030	GASKET
350.	[1]	154372-9500	BRACKET
351.	[2]	010010-1240	BLEEDER SCREW M10P1.5L12 4T
352.	[2]	014111-0440	LOCKING WASHER

Include in #1:

108622-3083 as GOVERNOR

Cross reference number

Zexel num

Bosch num

Firm num

Name

105489-3782
105489-3783

9 420 612 154

GOVERNOR
* K

Information:

1. Loosen bolt (1).2. Loosen bolt (3).3. Push alternator (2) toward the engine to loosen the tension on the two alternator V-belts.4. Remove two alternator V-belts (4) from the alternator drive pulley and fan drive (6).5. Fasten a lifting strap and a hoist to fan drive (6). Remove four bolts (5) and the washers that hold the fan drive to the cylinder head assembly. Remove the fan drive. The weight of the fan drive is approximately 11 kg (25 lb). The following steps are for the installation of the fan drive.6. Be sure the mating surface on the cylinder head assembly and the mating surface on the fan drive support are thoroughly clean.7. Install the fan drive in the reverse order of removal.8. Adjust the tension of the alternator V-belts. See the topic "Alternator And Fan Drive Belts, Inspect/Adjust/Replace" in the 3114 & 3116 ATAAC Diesel Truck Engine Operation & Maintenance Manual, Form No. SEBU6723. Also, refer to the "Belt Tension Chart" in the 3114 & 3116 Diesel Truck Engines Specifications module, Form No. SENR6436.End By:a. install fan drive clutch assemblyDisassemble & Assemble Fan Drive
Start By:a. remove fan drive 1. Remove three bolts (6) and the washers. Access to bolts (6) can be made by rotating the fan pulley.2. Remove fan pulley assembly (2) from fan support (1).3. Remove two bolts (4) and thrust plate (5).4. Remove roller bearing assembly (8) and the bearing retainer from the fan pulley. Remove O-ring seal (7) from the bearing retainer. The following steps are for the assembly of the fan drive group.5. Be sure all parts of the fan drive group are thoroughly clean prior to assembly.6. Check the condition of O-ring seal (7) used in the bearing retainer. Also, check the condition of roller bearing assembly (8). If the components are damaged, use new parts for replacement.7. Install roller bearing assembly (8) in the bearing retainer. Be sure the lip seal in the roller bearing assembly is facing toward the bearing retainer.8. Install O-ring seal (7) in the bearing retainer. Put the bearing retainer and roller bearing assembly, as a unit, in position on pulley (2). Be sure the inner race of the roller bearing assembly in seated against the shoulder on the pulley.9. Install thrust plate (5) and two bolts (4).10. Put pulley assembly (2) in position in fan support (1). Install the three washers and bolts (6) that hold the unit together. Access to the mounting bolt holes can be made by rotating the fan pulley.11. Fill the bearing cavity in the fan drive with 30 g (1 oz) of 2S3230 Bearing Lubricant.End By:a. install fan drive