Information governor
BOSCH
9 420 611 475
9420611475
ZEXEL
105488-2330
1054882330
Rating:
Scheme ###:
| 1. | [1] | 154004-4920 | GOVERNOR HOUSING |
| 9. | [1] | 154350-6000 | PLATE |
| 10. | [4] | 020106-2040 | BLEEDER SCREW M6P1L20 |
| 11. | [4] | 020106-1840 | BLEEDER SCREW M6P1L18 |
| 12. | [1] | 154010-0100 | FLAT-HEAD SCREW |
| 13. | [1] | 029240-6010 | UNION NUT M6P1.0H5* |
| 14. | [2] | 154011-0100 | HEXAGON NUT |
| 14. | [2] | 154011-0100 | HEXAGON NUT |
| 15. | [2] | 139608-0200 | PACKING RING |
| 15. | [2] | 139608-0200 | PACKING RING |
| 16. | [1] | 155004-3600 | LEVER SHAFT |
| 18. | [1] | 155003-2101 | CONTROL LEVER |
| 19. | [1] | 155006-0700 | BLEEDER SCREW |
| 20. | [1] | 139308-0900 | PLAIN WASHER D16&8T1 |
| 20. | [1] | 139308-0900 | PLAIN WASHER D16&8T1 |
| 20B. | [1] | 139308-1000 | PLAIN WASHER D16&8T1.5 |
| 20B. | [1] | 139308-1000 | PLAIN WASHER D16&8T1.5 |
| 23. | [1] | 154373-2200 | SAFETY PIN |
| 24. | [1] | 154206-2000 | BUSHING |
| 25. | [1] | 154327-7200 | COILED SPRING |
| 26. | [1] | 154382-6500 | CONTROL LEVER |
| 27. | [1] | 014110-8440 | LOCKING WASHER |
| 28. | [1] | 013020-8040 | UNION NUT M8P1.25H7 |
| 29. | [1] | 139408-1400 | SHIM |
| 29B. | [0] | 139408-1400 | SHIM |
| 29C. | [0] | 139408-1500 | SHIM |
| 35. | [1] | 154515-1420 | GOVERNOR COVER |
| 35/2. | [1] | 154321-2000 | BUSHING |
| 35/3. | [1] | 139610-0900 | PACKING RING |
| 38. | [1] | 154031-3401 | FLAT-HEAD SCREW |
| 39. | [1] | 029201-0160 | UNION NUT |
| 47. | [2] | 154036-2000 | CAPSULE |
| 47. | [2] | 154036-2000 | CAPSULE |
| 48. | [1] | 154010-5500 | BLEEDER SCREW M10P1.25L42 |
| 49. | [1] | 154011-2100 | UNION NUT |
| 50. | [1] | 155615-2300 | FLAT-HEAD SCREW |
| 51. | [5] | 020106-4540 | BLEEDER SCREW M6P1.0L45 |
| 52. | [2] | 029010-6850 | BLEEDER SCREW |
| 53. | [1] | 154010-0500 | FLAT-HEAD SCREW |
| 54. | [2] | 014110-6440 | LOCKING WASHER |
| 65. | [1] | 154418-0520 | MANIFOLD-PRESSURE COMP. |
| 65/1. | [1] | 154412-0020 | GOVERNOR HOUSING |
| 65/1A. | [1] | 154408-2901 | SPACER BUSHING |
| 65/1B. | [1] | 134009-0000 | SPACER BUSHING |
| 65/4. | [1] | 154413-1400 | BUSHING |
| 65/9. | [1] | 154411-0400 | COILED SPRING |
| 65/10. | [1] | 154400-8220 | DIAPHRAGM |
| 65/11. | [1] | 154400-6101 | STOP PIN |
| 65/14. | [1] | 154406-5500 | SLOTTED WASHER |
| 65/15. | [1] | 013020-6040 | UNION NUT M6P1H5 |
| 65/16. | [1] | 154402-1100 | COILED SPRING |
| 65/17. | [2] | 154413-2600 | GASKET |
| 65/18. | [1] | 154404-5000 | COVER |
| 65/19. | [1] | 020106-2040 | BLEEDER SCREW M6P1L20 |
| 65/20. | [2] | 029010-6310 | BLEEDER SCREW |
| 65/21. | [2] | 014110-6440 | LOCKING WASHER |
| 65/24. | [2] | 020106-2040 | BLEEDER SCREW M6P1L20 |
| 65/27. | [1] | 029731-0180 | EYE BOLT |
| 65/28. | [2] | 029341-0110 | GASKET |
| 65/29. | [1] | 154390-1700 | GASKET |
| 65/43. | [1] | 154390-1800 | GASKET |
| 65/45. | [1] | 029331-8040 | GASKET |
| 65/46. | [1] | 154406-5800 | FLAT-HEAD SCREW |
| 65/47. | [1] | 014110-6440 | LOCKING WASHER |
| 65/50. | [1] | 154406-6800 | PLAIN WASHER |
| 65/51. | [1] | 154406-6901 | CONTROL LEVER |
| 65/52. | [1] | 014110-4440 | LOCKING WASHER |
| 65/53. | [1] | 010234-0820 | HEX-SOCKET-HEAD CAP SCREW |
| 65/54. | [1] | 013030-6040 | UNION NUT M6P1H3.6 |
| 65/55. | [1] | 154404-1500 | FLAT-HEAD SCREW L22.00 |
| 65/55B. | [1] | 154404-1600 | FLAT-HEAD SCREW L26.00 |
| 65/56. | [1] | 029331-2130 | GASKET |
| 65/57. | [1] | 154406-6500 | FLAT-HEAD SCREW |
| 65/58. | [2] | 020106-2540 | BLEEDER SCREW M6P1L25 |
| 65/59. | [2] | 010006-7040 | BLEEDER SCREW M6P1L70 |
| 65/60. | [2] | 014110-6440 | LOCKING WASHER |
| 65/61. | [1] | 154035-1600 | CAP NUT |
| 65/62. | [1] | 154404-4400 | FLAT-HEAD SCREW |
| 65/63. | [1] | 013030-6040 | UNION NUT M6P1H3.6 |
| 65/64. | [2] | 026506-1040 | GASKET D9.9&6.2T1 |
| 80. | [1] | 154064-0700 | COVER |
| 82. | [1] | 029020-6210 | BLEEDER SCREW |
| 83. | [1] | 029020-6240 | BLEEDER SCREW |
| 84. | [1] | 029020-6210 | BLEEDER SCREW |
| 86. | [1] | 020006-1840 | BLEEDER SCREW M6P1L18 |
| 100. | [1] | 154100-9220 | FLYWEIGHT ASSEMBLY |
| 101. | [1] | 025803-1310 | WOODRUFF KEY |
| 102. | [1] | 029321-2020 | LOCKING WASHER |
| 103. | [1] | 139212-0000 | UNION NUT |
| 117. | [1] | 154123-2320 | SLIDING PIECE |
| 118/1. | [0] | 029311-0010 | SHIM D14&10.1T0.2 |
| 118/1. | [0] | 029311-0180 | SHIM D14&10.1T0.3 |
| 118/1. | [0] | 029311-0190 | SHIM D14&10.1T0.40 |
| 118/1. | [0] | 029311-0210 | SHIM D14&10.1T1 |
| 118/1. | [0] | 139410-0000 | SHIM D14.0&10.1T0.5 |
| 118/1. | [0] | 139410-0100 | SHIM D14.0&10.1T1.5 |
| 118/1. | [0] | 139410-3000 | SHIM D14&10.1T2.0 |
| 118/1. | [0] | 139410-3100 | SHIM D14&10.1T3.0 |
| 118/1. | [0] | 139410-3200 | SHIM D14&10.1T4.0 |
| 130. | [1] | 154150-8600 | GOVERNOR SPRING |
| 132. | [1] | 154154-3700 | COILED SPRING |
| 140. | [1] | 154183-0320 | HEADLESS SCREW |
| 141. | [1] | 139218-0100 | UNION NUT |
| 150. | [1] | 154200-5601 | SWIVELLING LEVER |
| 151. | [1] | 154200-5501 | BUSHING |
| 152. | [2] | 139719-0100 | O-RING |
| 152. | [2] | 139719-0100 | O-RING |
| 153. | [2] | 154354-3900 | LOCKING WASHER |
| 153. | [2] | 154354-3900 | LOCKING WASHER |
| 154. | [1] | 139612-0100 | PACKING RING |
| 155. | [1] | 139411-0100 | SHIM D22.0&12.0T0.40 |
| 156. | [0] | 139411-0200 | SHIM D18.0&12.0T0.10 |
| 156B. | [0] | 139411-0300 | SHIM D18.0&12.0T0.20 |
| 156C. | [0] | 139411-0400 | SHIM D18.0&12.0T0.30 |
| 157. | [1] | 154204-3500 | BUSHING |
| 159. | [1] | 025803-1310 | WOODRUFF KEY |
| 160. | [1] | 154206-2300 | BUSHING |
| 161. | [0] | 154206-2400 | PLAIN WASHER D20.5&12.2T1 |
| 170. | [1] | 154216-1820 | FORK LEVER |
| 173. | [1] | 016010-0540 | LOCKING WASHER |
| 174. | [1] | 154235-1620 | STRAP |
| 175. | [1] | 154232-2820 | CONNECTOR |
| 176. | [1] | 159231-4900 | BEARING PIN |
| 177. | [1] | 155402-3800 | SAFETY PIN |
| 178. | [1] | 029310-5170 | SHIM D8&5.3T0.5 |
| 179. | [1] | 154238-0201 | BEARING PIN |
| 180. | [1] | 016010-0540 | LOCKING WASHER |
| 181. | [1] | 154236-5200 | TENSIONING LEVER |
| 182. | [1] | 154237-1200 | BEARING PIN |
| 183. | [2] | 154237-1300 | BUSHING |
| 183. | [2] | 154237-1300 | BUSHING |
| 186. | [1] | 154386-6620 | CONTROL LEVER |
| 187. | [1] | 014110-6440 | LOCKING WASHER |
| 188. | [1] | 154156-1500 | TUBE |
| 189. | [1] | 154375-4620 | BLEEDER SCREW |
| 190. | [1] | 154360-2700 | CONTROL LEVER |
| 191. | [1] | 154340-1920 | CONTROL LEVER |
| 192. | [1] | 154371-8300 | BLEEDER SCREW |
| 193. | [1] | 154386-6520 | CONTROL LEVER |
| 194. | [1] | 154374-9000 | FLAT-HEAD SCREW |
| 195. | [1] | 154338-9900 | COILED SPRING |
| 196. | [1] | 154156-2900 | TUBE |
| 197/1. | [0] | 029310-8610 | SHIM D10.5&8.5T0.1 |
| 197/1. | [0] | 029310-8620 | SHIM D10.5&8.5T0.15 |
| 197/1. | [0] | 029310-8630 | SHIM D10.5&8.5T0.2 |
| 197/1. | [0] | 029310-8650 | SHIM D10.5&8.5T0.5 |
| 198. | [1] | 014110-8440 | LOCKING WASHER |
| 199. | [1] | 154317-1600 | COILED SPRING |
| 200. | [1] | 016010-0740 | LOCKING WASHER |
| 203/1. | [0] | 029311-0640 | SHIM D26.0&10.2T0.95 |
| 203/1. | [0] | 029311-0650 | SHIM D26.0&10.2T0.20 |
| 203/1. | [0] | 029311-0660 | SHIM D26.0&10.2T0.25 |
| 203/1. | [0] | 029311-0670 | SHIM D26.0&10.2T0.30 |
| 203/1. | [0] | 029311-0680 | SHIM D26.0&10.2T0.35 |
| 203/1. | [0] | 029311-0690 | SHIM D26.0&10.2T0.40 |
| 203/1. | [0] | 029311-0700 | SHIM D26.0&10.2T0.50 |
| 203/1. | [0] | 139410-1400 | SHIM D26&10.2T0.7 |
| 203/1. | [0] | 139410-1500 | SHIM D26&10.2T0.9 |
| 203/1. | [0] | 139410-1600 | SHIM D26&10.2T0.8 |
| 203/1. | [0] | 139410-2700 | SHIM D26&10.2T0.6 |
| 205. | [1] | 154324-3400 | LEVER SHAFT |
| 207. | [1] | 154326-0300 | CONTROL LEVER |
| 211. | [1] | 016010-0840 | LOCKING WASHER |
| 220. | [1] | 154050-6820 | HEADLESS SCREW |
| 221. | [1] | 029201-2130 | UNION NUT M12P1.0H6 |
| 222. | [2] | 026512-1540 | GASKET D15.4&12.2T1.50 |
| 223. | [1] | 154159-1200 | CAP NUT |
| 235. | [1] | 155412-5300 | IMPELLER WHEEL |
| 236. | [1] | 154371-5600 | GASKET |
| 237. | [1] | 154390-0200 | GASKET |
| 238. | [1] | 139700-0100 | O-RING |
| 250. | [1] | 154064-3100 | COVER |
| 251. | [1] | 154358-2500 | SEAL RING |
| 252. | [4] | 020106-1640 | BLEEDER SCREW M6P1.0L14 |
| 253. | [1] | 029320-5020 | LOCKING WASHER |
| 254. | [1] | 010535-1040 | FLAT-HEAD SCREW M5P0.8L10 |
| 255. | [1] | 154375-4520 | BRACKET |
| 331. | [1] | 154179-5320 | HEADLESS SCREW |
| 332. | [1] | 139218-0500 | UNION NUT |
| 900S. | [1] | 025803-1310 | WOODRUFF KEY |
| 901S. | [1] | 025803-1610 | WOODRUFF KEY |
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Illustration 4 g01456650
Position 253-7967 Bracket (6) behind the turbocharger in the location that is shown in Illustration 4.
Illustration 5 g01879437
(6) 253-7967 Bracket (15) 8T-4121 Hard Washer (17) 8T-4195 Bolt
Install bracket (6) by using four 8T-4195 Bolts (17) and four 8T-4121 Hard Washers (15). Refer to Illustration 5.
Illustration 6 g01879493
(7) 253-7973 Bracket (15) 8T-4121 Hard Washer (16) 8T-4133 Nuts (18) 8T-4196 Bolt
Install 253-7973 Bracket (7) by using two 8T-4196 Bolts (18), four 8T-4121 Hard Washers (15), and two 8T-4133 Nuts (16). Refer to Illustration 6.Note: The left side of bracket (7) will be bolted to the engine block while the right side of the bracket will be free.
Illustration 7 g01879515
(3) 108-8625 Exhaust Coupling
Install one end of 108-8625 Exhaust Coupling (3) and 6N-0009 Metal Seal Ring (1) (not shown) into the end of the turbocharger. Refer to Illustration 7.
Illustration 8 g01879516
(2) 7E-3870 Muffler Clamp (3) 108-8625 Exhaust Coupling (8) 277-4717 Exhaust Elbow (15) 8T-4121 Hard Washer (17) 8T-4195 Bolt
Install 277-4717 Exhaust Elbow (8) by inserting the exhaust elbow into the other end of 108-8625 Exhaust Coupling (3). Tighten the exhaust elbow to the engine block by using four 8T-4195 Bolts (17) and four 8T-4121 Hard Washers (15). Tighten the four bolts to a torque of 7.5 N m (66 lb in). Refer to Illustration 8.
Apply 4C-5597 Anti-Seize Compound to the treads of 7E-3870 Muffler Clamp (2) and place the muffler clamp on exhaust coupling (3). Leave the muffler clamp positioned loosely. Refer to Illustration 8.
Illustration 9 g01879521
(5) 253-4495 Clamp As (6) 253-7967 Bracket (7) 253-7973 Bracket (15) 8T-4121 Hard Washer (16) 8T-4133 Nuts (18) 8T-4196 Bolt
Install one 253-4495 Clamp Assembly (5) to 253-7967 Bracket (6). Use two 8T-4196 Bolts (18), four 8T-4121 Hard Washers (15), and two 8T-4133 Nuts (16) to tighten clamp assembly (5) to bracket (6). Refer to Illustration 9.
Install the other 253-4495 Clamp Assembly (5) to 253-7973 Bracket (7). Use two 8T-4196 Bolts (18), four 8T-4121 Hard Washers (15), and two 8T-4133 Nuts (16) to tighten clamp assembly (5) to bracket (7). Refer to Illustration 9.
Illustration 10 g01879798
(4) 253-4346 Diesel Particulate Filter Gp (5) 253-4495 Clamp As (8) 277-4717 Exhaust Elbow
Install 253-4346 Diesel Particulate Filter Gp (4) by placing the diesel particulate filter group onto clamp assemblies (5) and inserting the inlet tube over the exposed end of exhaust elbow (8). The weight of the diesel particulate filter group is approximately 60 kg (132 lb). Refer to Illustration 10.
Illustration 11 g01879814
(5) 253-4495 Clamp As (9) 277-4718 Clamp As (10) 3B-4508 Lockwasher (12) 5P-8245 Hard Washer (13) 6V-8336 Bolt (14) 6V-8149 Nut
Position 277-4718 Clamp Assembly (9) over clamp assembly (5).