Information governor
BOSCH
9 420 610 628
9420610628
ZEXEL
105488-2051
1054882051
HINO
223007881A
223007881a
Rating:
Scheme ###:
| 1. | [1] | 154004-4621 | GOVERNOR HOUSING |
| 9. | [1] | 154350-6000 | PLATE |
| 10. | [4] | 020106-2040 | BLEEDER SCREW M6P1L20 |
| 11. | [4] | 020106-1840 | BLEEDER SCREW M6P1L18 |
| 12. | [1] | 154010-7200 | BLEEDER SCREW M8P1.25L62 |
| 13. | [1] | 013020-6040 | UNION NUT M6P1H5 |
| 14. | [1] | 154011-0100 | HEXAGON NUT |
| 14B. | [1] | 154011-2300 | UNION NUT |
| 15. | [2] | 029620-8050 | PACKING RING |
| 15. | [2] | 029620-8050 | PACKING RING |
| 16. | [1] | 155004-3600 | LEVER SHAFT |
| 18. | [1] | 155003-2901 | CONTROL LEVER |
| 19. | [1] | 155006-0700 | BLEEDER SCREW |
| 20. | [1] | 139308-0900 | PLAIN WASHER D16&8T1 |
| 20B. | [1] | 139308-1000 | PLAIN WASHER D16&8T1.5 |
| 23. | [1] | 025520-1210 | SPLIT PIN |
| 24. | [1] | 154206-5200 | BUSHING |
| 25. | [1] | 154327-9700 | COILED SPRING |
| 26. | [1] | 154381-9600 | CONTROL LEVER |
| 27. | [1] | 014110-8440 | LOCKING WASHER |
| 28. | [1] | 013020-8040 | UNION NUT M8P1.25H7 |
| 29. | [1] | 139408-1400 | SHIM |
| 29B. | [0] | 139408-1400 | SHIM |
| 29C. | [0] | 139408-1500 | SHIM |
| 35. | [1] | 154515-8922 | GOVERNOR COVER |
| 35/2. | [1] | 154321-2000 | BUSHING |
| 35/3. | [1] | 139610-0600 | PACKING RING |
| 38. | [1] | 154031-3401 | FLAT-HEAD SCREW |
| 39. | [1] | 029201-0160 | UNION NUT |
| 47. | [2] | 154036-1800 | CAPSULE |
| 47. | [2] | 154036-1800 | CAPSULE |
| 48. | [1] | 154010-6000 | BLEEDER SCREW M10P1.25L55 |
| 48B. | [1] | 154010-7900 | BLEEDER SCREW M10P1.25L58 |
| 49. | [1] | 154011-2200 | UNION NUT |
| 50. | [1] | 155615-2300 | FLAT-HEAD SCREW |
| 51. | [5] | 020106-4540 | BLEEDER SCREW M6P1.0L45 |
| 52. | [2] | 029010-6850 | BLEEDER SCREW |
| 53. | [1] | 154010-3100 | BLEEDER SCREW |
| 54. | [2] | 014110-6440 | LOCKING WASHER |
| 65. | [1] | 153021-5120 | STOPPING DEVICE |
| 80. | [1] | 154063-9100 | COVER |
| 82. | [1] | 029020-6210 | BLEEDER SCREW |
| 83. | [1] | 029020-6240 | BLEEDER SCREW |
| 84. | [1] | 020006-1640 | BLEEDER SCREW M6P1L16 4T |
| 86. | [1] | 020006-1840 | BLEEDER SCREW M6P1L18 |
| 100. | [1] | 154100-9320 | FLYWEIGHT ASSEMBLY |
| 101. | [1] | 025803-1310 | WOODRUFF KEY |
| 102. | [1] | 029321-2020 | LOCKING WASHER |
| 103. | [1] | 139212-0000 | UNION NUT |
| 117. | [1] | 154123-2320 | SLIDING PIECE |
| 118/1. | [0] | 029311-0010 | SHIM D14&10.1T0.2 |
| 118/1. | [0] | 029311-0180 | SHIM D14&10.1T0.3 |
| 118/1. | [0] | 029311-0190 | SHIM D14&10.1T0.40 |
| 118/1. | [0] | 029311-0210 | SHIM D14&10.1T1 |
| 118/1. | [0] | 139410-0000 | SHIM D14.0&10.1T0.5 |
| 118/1. | [0] | 139410-0100 | SHIM D14.0&10.1T1.5 |
| 118/1. | [0] | 139410-3000 | SHIM D14&10.1T2.0 |
| 118/1. | [0] | 139410-3100 | SHIM D14&10.1T3.0 |
| 118/1. | [0] | 139410-3200 | SHIM D14&10.1T4.0 |
| 130. | [1] | 154150-7900 | GOVERNOR SPRING |
| 132. | [1] | 154154-0701 | COILED SPRING |
| 140. | [1] | 154189-1520 | HEADLESS SCREW |
| 141. | [1] | 139218-0100 | UNION NUT |
| 150. | [1] | 154200-5601 | SWIVELLING LEVER |
| 151. | [1] | 154200-5501 | BUSHING |
| 152. | [2] | 139700-0000 | O-RING |
| 152. | [2] | 139700-0000 | O-RING |
| 153. | [2] | 154354-3900 | LOCKING WASHER |
| 153. | [2] | 154354-3900 | LOCKING WASHER |
| 154. | [1] | 139610-0101 | PACKING RING |
| 155. | [1] | 139411-0100 | SHIM D22.0&12.0T0.40 |
| 156. | [0] | 139411-0200 | SHIM D18.0&12.0T0.10 |
| 156B. | [0] | 139411-0300 | SHIM D18.0&12.0T0.20 |
| 156C. | [0] | 139411-0400 | SHIM D18.0&12.0T0.30 |
| 157. | [1] | 154204-3500 | BUSHING |
| 159. | [1] | 025803-1310 | WOODRUFF KEY |
| 170. | [1] | 154216-1820 | FORK LEVER |
| 173. | [1] | 016010-0540 | LOCKING WASHER |
| 174. | [1] | 154234-8220 | STRAP |
| 175. | [1] | 154232-1923 | CONNECTOR |
| 176. | [1] | 159231-4900 | BEARING PIN |
| 177. | [1] | 155402-3800 | SAFETY PIN |
| 178. | [1] | 029310-5170 | SHIM D8&5.3T0.5 |
| 179. | [1] | 154238-0201 | BEARING PIN |
| 180. | [1] | 016010-0540 | LOCKING WASHER |
| 181. | [1] | 154236-5200 | TENSIONING LEVER |
| 182. | [1] | 154237-1200 | BEARING PIN |
| 183. | [2] | 154237-1300 | BUSHING |
| 190. | [1] | 154360-2700 | CONTROL LEVER |
| 191. | [1] | 154340-4520 | CONTROL LEVER |
| 192. | [1] | 020006-1670 | BLEEDER SCREW M6P1L16 7T |
| 193. | [1] | 154386-1320 | CONTROL LEVER |
| 194. | [2] | 020006-1240 | BLEEDER SCREW M6P1L12 4T |
| 195. | [2] | 154332-9400 | COILED SPRING |
| 196. | [2] | 154156-3100 | TUBE |
| 203/1. | [0] | 029311-0640 | SHIM D26.0&10.2T0.95 |
| 203/1. | [0] | 029311-0650 | SHIM D26.0&10.2T0.20 |
| 203/1. | [0] | 029311-0660 | SHIM D26.0&10.2T0.25 |
| 203/1. | [0] | 029311-0670 | SHIM D26.0&10.2T0.30 |
| 203/1. | [0] | 029311-0680 | SHIM D26.0&10.2T0.35 |
| 203/1. | [0] | 029311-0690 | SHIM D26.0&10.2T0.40 |
| 203/1. | [0] | 029311-0700 | SHIM D26.0&10.2T0.50 |
| 203/1. | [0] | 139410-1400 | SHIM D26&10.2T0.7 |
| 203/1. | [0] | 139410-1500 | SHIM D26&10.2T0.9 |
| 203/1. | [0] | 139410-1600 | SHIM D26&10.2T0.8 |
| 203/1. | [0] | 139410-2700 | SHIM D26&10.2T0.6 |
| 205. | [1] | 154324-3400 | LEVER SHAFT |
| 207. | [1] | 154326-0300 | CONTROL LEVER |
| 211. | [1] | 016010-0840 | LOCKING WASHER |
| 220. | [1] | 154050-6820 | HEADLESS SCREW |
| 221. | [1] | 029201-2130 | UNION NUT M12P1.0H6 |
| 222. | [2] | 026512-1540 | GASKET D15.4&12.2T1.50 |
| 223. | [1] | 154159-1200 | CAP NUT |
| 235. | [1] | 155412-5300 | IMPELLER WHEEL |
| 236. | [1] | 154371-5600 | GASKET |
| 237. | [1] | 154390-0200 | GASKET |
| 238. | [1] | 139700-0100 | O-RING |
| 250. | [1] | 154420-1620 | MANIFOLD-PRESSURE COMP. |
| 250/1. | [1] | 154415-0320 | DIAPHRAGM HOUSING |
| 250/11. | [1] | 154412-6522 | DIAPHRAGM |
| 250/15. | [1] | 154412-7700 | BUSHING |
| 250/16. | [1] | 154411-3800 | COILED SPRING |
| 250/17. | [2] | 154413-2600 | GASKET |
| 250/18. | [1] | 154404-5000 | COVER |
| 250/20. | [3] | 139006-0900 | BLEEDER SCREW |
| 250/21. | [3] | 014110-6440 | LOCKING WASHER |
| 250/24. | [2] | 020106-1640 | BLEEDER SCREW M6P1.0L14 |
| 250/26. | [2] | 020106-2040 | BLEEDER SCREW M6P1L20 |
| 250/27. | [1] | 029731-0180 | EYE BOLT |
| 250/28. | [2] | 026510-1340 | GASKET D13.4&10.2T1 |
| 250/61. | [1] | 154035-1600 | CAP NUT |
| 250/62. | [1] | 154404-4400 | FLAT-HEAD SCREW |
| 250/63. | [1] | 013030-6040 | UNION NUT M6P1H3.6 |
| 250/64. | [2] | 026506-1040 | GASKET D9.9&6.2T1 |
| 250/66. | [1] | 154412-4622 | CONTROL LEVER |
| 250/67. | [1] | 154412-1600 | BEARING PIN |
| 250/68. | [1] | 029310-5090 | SHIM D10&5.1T0.5 |
| 250/69. | [1] | 016010-0540 | LOCKING WASHER |
| 250/91. | [1] | 154412-5120 | HEADLESS SCREW |
| 250/92. | [1] | 029201-2030 | UNION NUT M12P1.0H4 |
| 250/93. | [1] | 154412-5300 | CAP NUT |
| 250/97. | [2] | 026512-1540 | GASKET D15.4&12.2T1.50 |
| 251. | [1] | 154358-2500 | SEAL RING |
| 253. | [1] | 029320-5020 | LOCKING WASHER |
| 254. | [1] | 010535-1040 | FLAT-HEAD SCREW M5P0.8L10 |
| 255. | [1] | 154375-1820 | BRACKET |
| 256. | [1] | 154373-7120 | BRACKET |
| 331. | [1] | 154179-5120 | HEADLESS SCREW |
| 332. | [1] | 139218-0500 | UNION NUT |
| 340. | [1] | 154372-7820 | BRACKET |
| 341. | [2] | 014110-8440 | LOCKING WASHER |
| 342. | [2] | 010038-1240 | BLEEDER SCREW |
| 350. | [1] | 154375-2720 | BRACKET |
| 351. | [2] | 010010-1440 | BLEEDER SCREW M10P1.5L14 |
| 352. | [2] | 014111-0440 | LOCKING WASHER |
| 900S. | [1] | 025803-1310 | WOODRUFF KEY |
| 901S. | [1] | 025803-1610 | WOODRUFF KEY |
Include in #1:
106671-8712
as GOVERNOR
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Use extreme care in keeping the work area and tools clean. Handle all parts with care to avoid any damage.
1. Place the nozzle in the holding tool (2) and secure the tool in a vise. Do not clamp any part of the nozzle body directly in the vise.
LOOSENING LOCKNUT
1. Locknut. 2. 8S2250 Nozzle Holding Tool.2. Loosen lift adjusting screw locknut (1). Loosen the lift adjusting screw two or three turns. Loosen pressure screw (3).
LOOSENING PRESSURE SCREW
3. Pressure screw.
PRESSURE SCREW ASSEMBLY REMOVED3. Holding the nozzle in one hand, invert it and back out the pressure screw allowing the spring, spring seat and shims to fall into your hand. The valve may slide out, by its own weight, and should be handled carefully by its stem.4. If the valve does not fall out, remove it with retractor (4). To prevent bending the valve, bottom it in the body with the retractor. Push down on the retractor body to mount the collet. Turn the knurled nut counterclockwise to secure the collet and withdraw the valve.
REMOVING VALVE
4. 5P958 Valve Retractor.5. Place the parts in solvent to loosen carbon and deposits of foreign material. Do not soak the body assembly in solvent for over 1 to 2 hours. The solvent can damage the epoxy bond used to secure the body assembly components together.Assemble Fuel Injection Nozzle (9L7883 Nozzles)
Before assembly, wash all parts thoroughly. Flush the body to remove any debris or lapping compound. Assemble while all parts are wet with clean fuel.1. Handle valve (1) by its shank and slide it partially into the body.
ASSEMBLENG NOZZLE
1. Valve. 2. Spring seat. 3. Spring. 4. Shims. 5. Pressure screw. 6. Locknut. 7. Lift adjusting screw.2. Assemble lift adjusting screw (7) into pressure screw (5) two to three turns and install locknut (6), do not tighten the locknut. Put shims (4), spring (3), and spring seat (2) on the lift adjusting screw. Put the thickest shim (4) against the screw.3. Tilt the nozzle body and with spring seat (2) in contact with the top of valve (1), push the valve and spring components into the body and tighten the pressure screw hand tight.4. Put the nozzle in the 8S2250 Nozzle Holding Tool. Put the holding tool in a vise and tighten the pressure screw (5) to 75 to 80 lb. in. (86.5 to 92.2 cm.kg).
TIGHTENING PRESSURE SCREW To check or adjust the opening pressure and the valve lift see the TESTING AND ADJUSTING section of the Service Manual.5. To tighten the locknut, hold lift adjusting screw (7) with a screwdriver and tighten the locknut (6) just enough so lift adjusting screw (7) will not turn.
TIGHTENING LOCKNUT6. Use a torque wrench and tighten the locknut to 35 to 40 lb. in. (40.4 to 46.1 cm.kg).
TIGHTENING LOCKNUTService And Inspect Fuel Injection Nozzle (9L7883 Nozzles)
1. Use the brush (4) to clean the tip and body exterior.2. Secure the 8S2247 Cleaning Wire [.008 to .009 in. (0.20 to 0.23 mm) dia.] in pin vise (1) with 1/32 in. (0.79 mm)