Information governor
BOSCH
9 420 612 917
9420612917
ZEXEL
105488-1802
1054881802
Rating:
Scheme ###:
| 1. | [1] | 154004-0100 | GOVERNOR HOUSING |
| 4. | [1] | 154381-0720 | CONTROL LEVER |
| 4. | [1] | 154381-0720 | CONTROL LEVER |
| 4/1. | [1] | 154304-6200 | CONTROL LEVER |
| 4/2. | [2] | 154352-2000 | BLEEDER SCREW |
| 4/2. | [2] | 154352-2000 | BLEEDER SCREW |
| 4/3. | [1] | 154381-0700 | CONTROL LEVER |
| 4/4. | [1] | 029311-0230 | SHIM D18&10.3T0.5 |
| 4/5. | [1] | 154321-1500 | BUSHING |
| 4/6. | [1] | 154327-2901 | COILED SPRING |
| 4/7. | [1] | 154322-0100 | CAP |
| 4/8. | [1] | 029311-0220 | SHIM D18&10.3T0.2 |
| 4/9. | [1] | 154324-2700 | LEVER SHAFT |
| 4/10. | [1] | 139710-0300 | O-RING |
| 9. | [1] | 154353-5601 | PLATE |
| 10. | [4] | 020106-2040 | BLEEDER SCREW M6P1L20 |
| 11. | [4] | 020106-1840 | BLEEDER SCREW M6P1L18 |
| 12. | [1] | 154010-7200 | BLEEDER SCREW M8P1.25L62 |
| 13. | [1] | 013020-6040 | UNION NUT M6P1H5 |
| 14. | [1] | 154011-0100 | HEXAGON NUT |
| 14B. | [1] | 154011-2300 | UNION NUT |
| 35. | [1] | 154515-2320 | GOVERNOR COVER |
| 35/2. | [1] | 154321-2000 | BUSHING |
| 35/3. | [1] | 139610-0600 | PACKING RING |
| 38. | [1] | 154031-3401 | FLAT-HEAD SCREW |
| 39. | [1] | 029201-0160 | UNION NUT |
| 47. | [2] | 154036-1800 | CAPSULE |
| 47. | [2] | 154036-1800 | CAPSULE |
| 48. | [1] | 154010-5500 | BLEEDER SCREW M10P1.25L42 |
| 49. | [1] | 154011-2100 | UNION NUT |
| 50. | [1] | 155615-2300 | FLAT-HEAD SCREW |
| 51. | [5] | 020106-4540 | BLEEDER SCREW M6P1.0L45 |
| 52. | [1] | 029010-6850 | BLEEDER SCREW |
| 52B. | [1] | 139006-5900 | BLEEDER SCREW |
| 53. | [1] | 154010-0100 | FLAT-HEAD SCREW |
| 54. | [2] | 014110-6440 | LOCKING WASHER |
| 54. | [2] | 014110-6440 | LOCKING WASHER |
| 65. | [1] | 153021-5000 | CAP |
| 66. | [1] | 139524-0000 | GASKET |
| 80. | [1] | 154063-5620 | COVER |
| 82. | [1] | 020006-1640 | BLEEDER SCREW M6P1L16 4T |
| 83. | [1] | 029020-6210 | BLEEDER SCREW |
| 84. | [1] | 020006-1640 | BLEEDER SCREW M6P1L16 4T |
| 86. | [1] | 029020-6210 | BLEEDER SCREW |
| 100. | [1] | 154100-9220 | FLYWEIGHT ASSEMBLY |
| 101. | [1] | 025803-1310 | WOODRUFF KEY |
| 102. | [1] | 029321-2020 | LOCKING WASHER |
| 103. | [1] | 139212-0000 | UNION NUT |
| 117. | [1] | 154123-2320 | SLIDING PIECE |
| 118/1. | [0] | 029311-0010 | SHIM D14&10.1T0.2 |
| 118/1. | [0] | 029311-0180 | SHIM D14&10.1T0.3 |
| 118/1. | [0] | 029311-0190 | SHIM D14&10.1T0.40 |
| 118/1. | [0] | 029311-0210 | SHIM D14&10.1T1 |
| 118/1. | [0] | 139410-0000 | SHIM D14.0&10.1T0.5 |
| 118/1. | [0] | 139410-0100 | SHIM D14.0&10.1T1.5 |
| 118/1. | [0] | 139410-3000 | SHIM D14&10.1T2.0 |
| 118/1. | [0] | 139410-3100 | SHIM D14&10.1T3.0 |
| 118/1. | [0] | 139410-3200 | SHIM D14&10.1T4.0 |
| 130. | [1] | 154150-8300 | GOVERNOR SPRING |
| 132. | [1] | 154154-3700 | COILED SPRING |
| 140. | [1] | 154183-6020 | HEADLESS SCREW |
| 141. | [1] | 139218-0100 | UNION NUT |
| 142. | [1] | 154242-3320 | HEADLESS SCREW |
| 143. | [1] | 154242-3200 | UNION NUT |
| 144. | [1] | 139516-0100 | GASKET |
| 145. | [1] | 154159-1800 | CAP NUT |
| 146. | [1] | 139516-0100 | GASKET |
| 150. | [1] | 154200-5801 | SWIVELLING LEVER |
| 151. | [1] | 154200-5501 | BUSHING |
| 152. | [2] | 139719-0000 | O-RING |
| 152. | [2] | 139719-0000 | O-RING |
| 153. | [2] | 154354-3900 | LOCKING WASHER |
| 153. | [2] | 154354-3900 | LOCKING WASHER |
| 154. | [1] | 139612-0000 | PACKING RING |
| 155. | [1] | 139411-0100 | SHIM D22.0&12.0T0.40 |
| 156. | [0] | 139411-0200 | SHIM D18.0&12.0T0.10 |
| 156B. | [0] | 139411-0300 | SHIM D18.0&12.0T0.20 |
| 156C. | [0] | 139411-0400 | SHIM D18.0&12.0T0.30 |
| 157. | [1] | 154204-3500 | BUSHING |
| 159. | [1] | 025803-1310 | WOODRUFF KEY |
| 160. | [1] | 154206-2300 | BUSHING |
| 161. | [0] | 154206-2400 | PLAIN WASHER D20.5&12.2T1 |
| 162. | [1] | 139516-0100 | GASKET |
| 163. | [1] | 154401-3201 | BLEEDER SCREW |
| 164. | [1] | 154243-0820 | CONTROL LEVER |
| 165. | [1] | 154327-6100 | COILED SPRING |
| 166. | [1] | 029310-8320 | SHIM D16.5&8T0.2 |
| 167. | [1] | 154356-3600 | LOCKING WASHER |
| 170. | [1] | 154217-2020 | FORK LEVER |
| 173. | [1] | 016010-0540 | LOCKING WASHER |
| 174. | [1] | 154230-8120 | STRAP |
| 179. | [1] | 154238-0201 | BEARING PIN |
| 180. | [1] | 016010-0540 | LOCKING WASHER |
| 181. | [1] | 154236-9321 | TENSIONING LEVER |
| 182. | [1] | 154237-1200 | BEARING PIN |
| 183. | [2] | 154237-1300 | BUSHING |
| 187. | [1] | 014110-6440 | LOCKING WASHER |
| 188. | [1] | 154156-1500 | TUBE |
| 189. | [1] | 154357-6320 | BLEEDER SCREW |
| 190. | [1] | 154360-2700 | CONTROL LEVER |
| 191. | [1] | 154340-1920 | CONTROL LEVER |
| 192. | [1] | 154371-8300 | BLEEDER SCREW |
| 193. | [1] | 154368-4120 | CONTROL LEVER |
| 195. | [1] | 154317-1000 | COILED SPRING |
| 196. | [1] | 154156-1300 | TUBE |
| 197/1. | [0] | 029310-8610 | SHIM D10.5&8.5T0.1 |
| 197/1. | [0] | 029310-8620 | SHIM D10.5&8.5T0.15 |
| 197/1. | [0] | 029310-8630 | SHIM D10.5&8.5T0.2 |
| 197/1. | [0] | 029310-8650 | SHIM D10.5&8.5T0.5 |
| 198. | [1] | 014110-8440 | LOCKING WASHER |
| 199. | [1] | 154317-2000 | COILED SPRING |
| 200. | [1] | 016010-0740 | LOCKING WASHER |
| 203/1. | [0] | 029311-0640 | SHIM D26.0&10.2T0.95 |
| 203/1. | [0] | 029311-0650 | SHIM D26.0&10.2T0.20 |
| 203/1. | [0] | 029311-0660 | SHIM D26.0&10.2T0.25 |
| 203/1. | [0] | 029311-0670 | SHIM D26.0&10.2T0.30 |
| 203/1. | [0] | 029311-0680 | SHIM D26.0&10.2T0.35 |
| 203/1. | [0] | 029311-0690 | SHIM D26.0&10.2T0.40 |
| 203/1. | [0] | 029311-0700 | SHIM D26.0&10.2T0.50 |
| 203/1. | [0] | 139410-1400 | SHIM D26&10.2T0.7 |
| 203/1. | [0] | 139410-1500 | SHIM D26&10.2T0.9 |
| 203/1. | [0] | 139410-1600 | SHIM D26&10.2T0.8 |
| 203/1. | [0] | 139410-2700 | SHIM D26&10.2T0.6 |
| 205. | [1] | 154324-3400 | LEVER SHAFT |
| 207. | [1] | 154326-0300 | CONTROL LEVER |
| 211. | [1] | 016010-0840 | LOCKING WASHER |
| 220. | [1] | 154050-7720 | HEADLESS SCREW |
| 221. | [1] | 029201-2130 | UNION NUT M12P1.0H6 |
| 222. | [2] | 139512-0000 | GASKET D17.2&12.2T1.0 |
| 223. | [1] | 154159-1200 | CAP NUT |
| 235. | [1] | 155412-5200 | IMPELLER WHEEL |
| 236. | [1] | 154371-5600 | GASKET |
| 237. | [1] | 154390-0200 | GASKET |
| 238. | [1] | 139756-0200 | O-RING |
| 255. | [1] | 154359-4820 | BRACKET |
| 305. | [2] | 020118-1240 | BLEEDER SCREW M8P1.25L12 |
| 331. | [1] | 154179-7420 | HEADLESS SCREW |
| 332. | [1] | 139218-0500 | UNION NUT |
| 340. | [1] | 154375-4000 | BRACKET |
| 341. | [2] | 010038-1440 | BLEEDER SCREW M8P1.25L14 |
| 342. | [2] | 014110-8440 | LOCKING WASHER |
| 350. | [2] | 139512-0000 | GASKET D17.2&12.2T1.0 |
| 351. | [1] | 139812-0100 | EYE BOLT |
| 360. | [1] | 154357-7000 | BEARING PIN |
| 450. | [1] | 154399-5420 | LEVER GROUP |
| 900S. | [1] | 025803-1310 | WOODRUFF KEY |
| 901S. | [1] | 025803-1610 | WOODRUFF KEY |
Include in #1:
106991-1343
as GOVERNOR
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Camshaft rotation counterclockwise in view shown.Firing order (injection sequence) ... 1, 5, 3, 6, 2, 4Injection timing before TC (top center):Precombustion Chamber (PC) ... 10 1°*Direct Injection (DI) ... 29 1°*Direct Injection (DI) ... 28 1°*Direct Injection (DI) ... 26.5 1°*Direct Injection (DI) ... 22.5 1°*Make reference to DI FUEL SYSTEM CHART in FUEL SYSTEM IDENTIFICATION section to find correct injection pump groups.(1) Torque for bushing ... 150 10 lb. ft.(205 14 N m)
A - 8S7167 GAUGE
B - 5P4158 GAUGE (5) Bore for the rack and diameter of the rack: Bearing at the rear (new) ... .5018 .0018 in.(12.746 0.046 mm)Bearing at the front (new) ... .5023 .0018 in.(12.758 0.046 mm)Diameter of fuel rack (new) ... .4985 .0002 in.(12.662 0.005 mm)Maximum permissible clearance between rack and bearings (worn) ... .007 in.(0.18 mm)(6) Bore in bearings for the camshaft (new) ... 2.1255 .0015 in.(53.988 0.038 mm) Diameter of bearing surfaces of the camshaft (new) ... 2.1220 .0005 in.(53.899 0.013 mm)Maximum permissible clearance between the bearings and the camshaft ... .010 in.(0.25 mm)
PRECHAMBER(9) Torque for all nuts that hold the fuel lines ... 30 5 lb. ft.(40 7 N m)(10) Torque for the nuts that hold the nozzles ... 55 5 lb. ft.(75 7 N m)(11) Body.
DIRECT INJECTION(12) Nozzle. Tighten nozzle finger tight on body (11).(13) Torque for precombustion chamber or direct injection adapter ... 150 10 lb. ft.(205 14 N m)(14) Torque for glow plug ... 120 24 lb. in.(13.6 2.8 N m)
A - 8S7167 GAUGE
B - 5P4158 GAUGE (5) Bore for the rack and diameter of the rack: Bearing at the rear (new) ... .5018 .0018 in.(12.746 0.046 mm)Bearing at the front (new) ... .5023 .0018 in.(12.758 0.046 mm)Diameter of fuel rack (new) ... .4985 .0002 in.(12.662 0.005 mm)Maximum permissible clearance between rack and bearings (worn) ... .007 in.(0.18 mm)(6) Bore in bearings for the camshaft (new) ... 2.1255 .0015 in.(53.988 0.038 mm) Diameter of bearing surfaces of the camshaft (new) ... 2.1220 .0005 in.(53.899 0.013 mm)Maximum permissible clearance between the bearings and the camshaft ... .010 in.(0.25 mm)
PRECHAMBER(9) Torque for all nuts that hold the fuel lines ... 30 5 lb. ft.(40 7 N m)(10) Torque for the nuts that hold the nozzles ... 55 5 lb. ft.(75 7 N m)(11) Body.
DIRECT INJECTION(12) Nozzle. Tighten nozzle finger tight on body (11).(13) Torque for precombustion chamber or direct injection adapter ... 150 10 lb. ft.(205 14 N m)(14) Torque for glow plug ... 120 24 lb. in.(13.6 2.8 N m)