105482-7460 ZEXEL F 019 Z9E 099 BOSCH GOVERNOR f019z9e099 1054827460

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BOSCH F 019 Z9E 099 f019z9e099

ZEXEL 105482-7460 1054827460

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Scheme ###:

1.	[1]	154000-9700	GOVERNOR HOUSING
4.	[1]	154381-7420	CONTROL LEVER
4/1.	[1]	154304-3600	CONTROL LEVER
4/2.	[2]	154352-2000	BLEEDER SCREW
4/2.	[2]	154352-2000	BLEEDER SCREW
4/3.	[1]	154364-9510	CONTROL LEVER
4/4.	[1]	029311-0230	SHIM
4/5.	[1]	154321-1500	BUSHING
4/6.	[1]	154327-2300	COILED SPRING
4/7.	[1]	154322-0100	CAP
4/8.	[1]	029311-0220	SHIM
4/9.	[1]	154324-2700	LEVER SHAFT
4/10.	[1]	029631-0030	O-RING
6.	[1]	154007-0200	ADAPTOR
7.	[1]	020018-1840	BLEEDER SCREW
9.	[1]	154350-1800	PLATE
10.	[5]	029010-6810	BLEEDER SCREW
11.	[1]	020106-1640	BLEEDER SCREW
12.	[1]	154010-7400	BLEEDER SCREW
12B.	[1]	154010-7800	BLEEDER SCREW
13.	[1]	029240-6010	UNION NUT
14.	[1]	154011-0100	HEXAGON NUT
14B.	[1]	154011-2300	UNION NUT
35.	[1]	154516-0320	GOVERNOR COVER
35/1.	[1]	154516-0300	GOVERNOR COVER
35/2.	[1]	154321-1800	BUSHING
35/3.	[1]	029621-0080	PACKING RING
38.	[1]	154031-3500	FLAT-HEAD SCREW
39.	[1]	154011-1600	UNION NUT
47.	[1]	154036-0300	CAPSULE
48.	[1]	154010-7100	BLEEDER SCREW
48B.	[1]	154010-5500	BLEEDER SCREW
49.	[1]	154011-2200	UNION NUT
50.	[1]	155615-1100	FLAT-HEAD SCREW
51.	[4]	020106-3840	BLEEDER SCREW
52.	[2]	020106-5040	BLEEDER SCREW
53.	[1]	154010-0100	FLAT-HEAD SCREW
65.	[1]	153021-6820	STOPPING DEVICE
80.	[1]	154063-4701	COVER
82.	[1]	029020-6210	BLEEDER SCREW
83.	[1]	020006-1840	BLEEDER SCREW
84.	[1]	029020-6240	BLEEDER SCREW
86.	[1]	020006-1840	BLEEDER SCREW
100.	[1]	154100-9520	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1610	WOODRUFF KEY 16 MM
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
117.	[1]	154123-2320	SLIDING PIECE
118/1.	[0]	029311-0010	SHIM D14&10.1T0.2
118/1.	[0]	029311-0180	SHIM D14&10.1T0.3
118/1.	[0]	029311-0190	SHIM D14&10.1T0.40
118/1.	[0]	029311-0210	SHIM D14&10.1T1
118/1.	[0]	139410-0000	SHIM D14&10.1T0.5
118/1.	[0]	139410-0100	SHIM D14&10.1T1.5
118/1.	[0]	139410-3000	SHIM D14&10.1T2.0
118/1.	[0]	139410-3100	SHIM D14&10.1T3.0
118/1.	[0]	139410-3200	SHIM D14&10.1T4.0
130.	[1]	154150-7200	GOVERNOR SPRING
132.	[1]	154154-0701	COILED SPRING
140.	[1]	154180-0920	HEADLESS SCREW
141.	[1]	029201-6220	UNION NUT
150.	[1]	154200-3701	SWIVELLING LEVER
151.	[1]	154204-2001	BUSHING
152.	[2]	029631-8020	O-RING
152.	[2]	029631-8020	O-RING
153.	[2]	154354-3900	LOCKING WASHER
153.	[2]	154354-3900	LOCKING WASHER
154.	[1]	139611-0000	PACKING RING
155.	[1]	139411-0000	SHIM
156/1.	[0]	029311-1110	SHIM D17&11T0.1
156/1.	[0]	029311-1120	SHIM D17&11T0.2
156/1.	[0]	029311-1130	SHIM D17&11T0.3
157.	[1]	154204-3400	BUSHING
159.	[1]	025803-1310	WOODRUFF KEY 13 MM
160.	[1]	154206-0900	BUSHING
161.	[1]	154206-0200	PLAIN WASHER
170.	[1]	154216-5520	FORK LEVER
173.	[1]	016010-0540	LOCKING WASHER
174.	[1]	154235-1920	STRAP
179.	[1]	154238-0301	BEARING PIN
180.	[1]	016010-0540	LOCKING WASHER
181.	[1]	154236-6220	TENSIONING LEVER
182.	[1]	154237-0900	BEARING PIN
183.	[2]	154237-0600	BUSHING
183.	[2]	154237-0600	BUSHING
190.	[1]	154360-2700	CONTROL LEVER
191.	[1]	154340-0020	CONTROL LEVER
192.	[1]	020006-1670	BLEEDER SCREW
193.	[1]	154386-6920	CONTROL LEVER
194.	[2]	020006-1240	BLEEDER SCREW
195.	[2]	154317-8400	COILED SPRING
196.	[2]	154156-0600	TUBE
203/1.	[0]	029311-0640	SHIM D26.0&10.2T0.95
203/1.	[0]	029311-0650	SHIM D26.0&10.2T0.20
203/1.	[0]	029311-0660	SHIM D26.0&10.2T0.25
203/1.	[0]	029311-0670	SHIM D26.0&10.2T0.30
203/1.	[0]	029311-0680	SHIM D26.0&10.2T0.35
203/1.	[0]	029311-0690	SHIM D26.0&10.2T0.40
203/1.	[0]	029311-0700	SHIM D26.0&10.2T0.50
203/1.	[0]	139410-1400	SHIM D26&10.2T0.7
203/1.	[0]	139410-1500	SHIM D26&10.2T0.9
203/1.	[0]	139410-1600	SHIM D26&10.2T0.8
203/1.	[0]	139410-2700	SHIM D26&10.2T0.6
205.	[1]	154324-3100	LEVER SHAFT
207.	[1]	154326-0300	CONTROL LEVER
211.	[1]	016010-0840	LOCKING WASHER
220.	[1]	154050-6820	HEADLESS SCREW
221.	[1]	029201-2130	UNION NUT
222.	[2]	026512-1540	GASKET
223.	[1]	154159-1200	CAP NUT
236.	[1]	154390-1300	GASKET
237.	[1]	154390-0300	GASKET
238.	[1]	029635-2020	O-RING
255.	[1]	154372-8120	BRACKET
331.	[1]	154172-9820	HEADLESS SCREW
332.	[1]	029201-6010	UNION NUT
335.	[1]	154352-2600	CAPSULE
336.	[1]	029331-6030	GASKET
835S.	[1]	154062-1700	CAP
836S.	[1]	154062-1800	CAP

Include in #1:

101607-9490 as GOVERNOR

Cross reference number

Zexel num

Bosch num

Firm num

Name

105482-7460

F 019 Z9E 099
NP-EP/RFD200/1650AF24CHR

GOVERNOR
K

Information:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Program must be administered as soon as possible. When reporting the repair, use "PI3841" as the Part Number, "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI3841" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
Completion Date
July 31, 1996Termination Date
January 31, 1997Problem
Shot peening on some 3500 Diesel Cylinder Heads extends too far into the injector bore. This may cause the top injector o-ring to be cut or torn on installation.
Affected Product
Model & Identification Number
777C (4XJ844, 4XJ846-872, 4XJ879, 4XJ883, 4XJ885)
785B (6HK483-489)
789B (7EK355-364, 7EK367)
793B (1HL359-367)
3512 (1LM67-73 4WJ649 )
3512B (8RM126-129 4TN40 )
3516 (4XF605, 4XF606 5SJ392-397 2PK918 )
3516B (8CN134 8KN69 , 8KN70 7RN253-259 )
Parts Needed
Dealers will need to order parts for this Program.
1 - 8J8725 Seal-O-Ring (per cylinder)1 - 8T7767 Wheel-Level (per engine)1 - 8T7768 Mandrel (per engine)Action Required
1. Remove the valve cover, rocker arm assembly and fuel injector.2. Inspect the top injector o-ring seal for damage. If damaged, polish the upper injector bore area using an 8T7767 Polishing Wheel and an 8T7768 Mandrel. Install a new 8J8725 O-Ring Seal on each injector.3. Install the injector using clean engine oil in the injector bore and on the o-rings.4. Install rocker arm assembly and reset valves and injector. Install valve covers.Owner Notification
U.S. and Canadian owners will receive the attached Owner Notification.
Service Claim Allowances
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
Attach.(1-Owner Notification)Copy Of Owner Notification For U.s. And Canadian Owners