105447-2420 ZEXEL F 019 Z1E 911 BOSCH GOVERNOR f019z1e911 1054472420

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BOSCH F 019 Z1E 911 f019z1e911

ZEXEL 105447-2420 1054472420

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Scheme ###:

1.	[1]	154002-4420	GOVERNOR HOUSING
5.	[1]	154007-1600	CAPSULE
10.	[8]	139006-4100	BLEEDER SCREW
12.	[1]	154010-3900	BLEEDER SCREW
13.	[2]	154011-0100	HEXAGON NUT
13.	[2]	154011-0100	HEXAGON NUT
35.	[1]	154023-4520	GOVERNOR COVER
35/2.	[1]	154321-0200	BUSHING
38.	[1]	154031-4400	FLAT-HEAD SCREW
39.	[1]	139206-0600	UNION NUT
47.	[2]	154036-0300	CAPSULE
47.	[2]	154036-0300	CAPSULE
51.	[4]	020106-5040	BLEEDER SCREW
52.	[3]	020106-2840	BLEEDER SCREW
53.	[1]	154010-0300	FLAT-HEAD SCREW
65.	[1]	154421-7720	MANIFOLD-PRESSURE COMP.
65/1.	[1]	154412-0020	GOVERNOR HOUSING
65/1A.	[1]	154408-2901	SPACER BUSHING
65/1B.	[1]	134009-0000	SPACER BUSHING
65/4.	[1]	154413-1400	BUSHING
65/9.	[1]	154412-4300	COILED SPRING
65/10.	[1]	154400-8220	DIAPHRAGM
65/11.	[1]	154400-6101	STOP PIN
65/14.	[1]	154406-5500	SLOTTED WASHER
65/15.	[1]	013020-6040	UNION NUT M6P1H5
65/16.	[1]	154402-0200	COILED SPRING
65/17.	[2]	154413-2600	GASKET
65/18.	[1]	154404-5000	COVER
65/19.	[1]	020106-2040	BLEEDER SCREW M6P1L20
65/20.	[2]	029010-6310	BLEEDER SCREW
65/21.	[2]	014110-6440	LOCKING WASHER
65/24.	[2]	020106-2040	BLEEDER SCREW M6P1L20
65/27.	[1]	029731-0180	EYE BOLT
65/28.	[2]	029341-0110	GASKET
65/29.	[1]	154390-1700	GASKET
65/43.	[1]	154390-1800	GASKET
65/45.	[1]	029331-8040	GASKET
65/46.	[1]	154406-5800	FLAT-HEAD SCREW
65/47.	[1]	014110-6440	LOCKING WASHER
65/50.	[1]	154406-6800	PLAIN WASHER
65/51.	[1]	154406-6901	CONTROL LEVER
65/52.	[1]	014110-4440	LOCKING WASHER
65/53.	[1]	010234-0820	HEX-SOCKET-HEAD CAP SCREW
65/54.	[1]	013030-6040	UNION NUT M6P1H3.6
65/55.	[1]	154404-1500	FLAT-HEAD SCREW L22.00
65/56.	[1]	029331-2130	GASKET
65/57.	[1]	154406-6500	FLAT-HEAD SCREW
65/58.	[2]	020106-2540	BLEEDER SCREW M6P1L25
65/59.	[2]	010006-7040	BLEEDER SCREW M6P1L70
65/60.	[2]	014110-6440	LOCKING WASHER
65/61.	[1]	154035-1600	CAP NUT
65/62.	[1]	154404-4400	FLAT-HEAD SCREW
65/63.	[1]	013030-6040	UNION NUT M6P1H3.6
65/64.	[2]	026506-1040	GASKET D9.9&6.2T1
80.	[1]	154063-7700	COVER
82.	[1]	029020-6240	BLEEDER SCREW
83.	[1]	139006-2500	BLEEDER SCREW M6P1.0L23
84.	[1]	029020-6290	BLEEDER SCREW
86.	[1]	029020-6290	BLEEDER SCREW
100.	[1]	154100-9920	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1610	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
104.	[1]	154120-0100	PLAIN WASHER
106.	[1]	029602-0020	LOCKING WASHER
107.	[1]	154121-0500	TOOTHED GEAR
108.	[1]	016610-2640	BEARING PLATE
109.	[1]	028102-0010	BEARING PLATE
111.	[1]	154134-0000	SPACER BUSHING
112.	[1]	154122-0300	COVER
113.	[1]	029614-7020	LOCKING WASHER
114.	[1]	025803-1310	WOODRUFF KEY
115.	[1]	029321-2020	LOCKING WASHER
116.	[1]	029231-2030	UNION NUT
117.	[1]	154123-1020	SLIDING PIECE
118/1.	[0]	029311-0010	SHIM D14&10.1T0.2
118/1.	[0]	029311-0180	SHIM D14&10.1T0.3
118/1.	[0]	029311-0190	SHIM D14&10.1T0.40
118/1.	[0]	029311-0210	SHIM D14&10.1T1
118/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
118/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
118/1.	[0]	139410-3000	SHIM D14&10.1T2.0
118/1.	[0]	139410-3100	SHIM D14&10.1T3.0
118/1.	[0]	139410-3200	SHIM D14&10.1T4.0
119.	[1]	154130-1820	TOOTHED GEAR
119/2.	[1]	154132-0320	HOLDER
119/3.	[4]	153251-0100	DAMPER
119/4.	[1]	139329-0000	PLAIN WASHER
119/5.	[1]	016020-2810	LOCKING WASHER
122.	[3]	020106-2840	BLEEDER SCREW
132.	[1]	154154-4200	COILED SPRING
133.	[2]	154156-0100	TUBE
135.	[1]	154158-0620	HEADLESS SCREW
136.	[1]	029201-2290	UNION NUT
137.	[2]	026512-1540	GASKET D15.4&12.2T1.50
138.	[1]	154159-1200	CAP NUT
150.	[1]	154200-4520	SWIVELLING LEVER
151.	[1]	154204-4100	BUSHING
152.	[1]	139718-0200	O-RING
152B.	[1]	139716-0100	O-RING
153.	[2]	016010-1640	LOCKING WASHER
153.	[2]	016010-1640	LOCKING WASHER
154.	[1]	139611-0200	PACKING RING
155.	[1]	029311-1010	SHIM
158.	[1]	154204-2200	BUSHING
159.	[1]	025803-1310	WOODRUFF KEY
170.	[1]	154211-7620	FORK LEVER
174.	[1]	154235-3120	STRAP
175.	[1]	016010-0540	LOCKING WASHER
176.	[1]	154232-0400	CONNECTOR
177.	[2]	029050-5040	FLAT-HEAD SCREW M5P0.8L9
181.	[1]	154236-5721	TENSIONING LEVER
182.	[1]	154237-0200	BEARING PIN
190.	[1]	154396-5020	CONTROL LEVER
191.	[1]	154383-0300	CONTROL LEVER
192.	[1]	020006-1670	BLEEDER SCREW M6P1L16 7T
195.	[1]	154332-3200	COILED SPRING
201.	[1]	139710-0400	O-RING
207.	[1]	154326-8320	LEVER GROUP
211.	[0]	029311-0220	SHIM D18&10.3T0.2
211B.	[0]	029311-0230	SHIM D18&10.3T0.5
236.	[1]	154371-5600	GASKET
237.	[1]	154371-3500	GASKET
238.	[1]	154390-3500	GASKET
335.	[2]	026506-1040	GASKET D9.9&6.2T1
336.	[1]	154035-1600	CAP NUT
338.	[1]	131002-3800	ADAPTOR
339.	[2]	029341-2140	GASKET
340.	[1]	154373-1800	INLET UNION
341.	[1]	154373-1700	EYE BOLT
411.	[1]	154370-2620	BRACKET
900S.	[1]	025803-1310	WOODRUFF KEY
901S.	[1]	025803-1610	WOODRUFF KEY

Include in #1:

106685-4120 as GOVERNOR

Cross reference number

Zexel num

Bosch num

Firm num

Name

105447-2420
105447-2421

F 019 Z1E 911

GOVERNOR
* K

Information:

Install the pump cover onto the pump housing. Tighten the four middle bolts. Then, tighten the end bolts in a crisscross pattern. Tighten the bolts to a torque of 10.2 N m (90 lb in).Note: Make sure that the gasket is in place between the housing and the cover.
Repeat Step 1 and Step 2 in order to confirm the electrical connection for the pump coil was not damaged during the removal of the pump cover.
Install the oil inlet line adapter, inlet line, and harness connector to the pump.Note: After the HEUI pump is replaced or reassembled, the engine must be cranked for an extended length of time to fill the pump with oil.Note: Clear any diagnostic or event codes that activated during the initial start-up.
If the engine would not start before inspecting for debris and no debris was found in the HEUI pump, return to Step D in the diagnostic flow chart.If the engine would start before inspecting for debris and no debris was found in the HEUI pump, return to Step L in the diagnostic flow chart.If the pump is to be replaced, complete the checklist form in Special Instruction, REHS5031 that is provided with the service replacement part and insert the completed form back into the box containing the part that is being returned. Proceed to the section of this instruction titled "Oil Rail Cleaning Procedure" for the correct engine size that is being serviced.Oil Rail Cleaning Procedure For the C7 Engine
Illustration 12 g02702636
C7 Cylinder Head
Illustration 13 g02708256
The oil and fuel passages are the same for both the C7 and C9.
(6) Oil Rail for a HEUI fuel system
(7) Oil passage to injector bore
(8) Fuel passage
(9) Injector bore Note: Contain any oil and cleaner that will flow from the cylinder and the lines during the following process. Properly dispose of the oil and contaminated cleaner when work is complete.
Remove fuel injectors. Refer to Disassembly and Assembly for specific machine.
Install six plugs 9U-7080 Tapered Cap/Plug into the lower injector bores. The plugs will prevent oil, cleaners, and debris from entering the cylinders.
Remove the plugs from the front and rear of the cylinder head main oil gallery
Remove the pressure sensor from the cylinder head. Protect the sensor.
Clean out the two rail drain holes by removing their plugs and using the brake cleaner and long squirting straw to flush these passages to the oil rail.
Using the solvent gun with and without the