105447-1741 ZEXEL 9 420 610 795 BOSCH GOVERNOR 9420610795 1054471741

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BOSCH 9 420 610 795 9420610795

ZEXEL 105447-1741 1054471741

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Scheme ###:

1.	[1]	154002-3320	GOVERNOR HOUSING
5.	[1]	154007-1600	CAPSULE
10.	[8]	139006-4100	BLEEDER SCREW
12.	[1]	154010-3900	BLEEDER SCREW
13.	[1]	154011-0100	HEXAGON NUT
35.	[1]	154520-7020	GOVERNOR COVER
38.	[1]	154031-3000	FLAT-HEAD SCREW
39.	[1]	139206-0600	UNION NUT
47.	[2]	154036-0300	CAPSULE
47.	[2]	154036-0300	CAPSULE
51.	[4]	020106-5040	BLEEDER SCREW
52.	[3]	020106-2840	BLEEDER SCREW
53.	[1]	154013-0720	HEADLESS SCREW
54.	[1]	154011-1900	UNION NUT
65.	[1]	154421-4920	MANIFOLD-PRESSURE COMP.
65/1.	[1]	154412-0020	GOVERNOR HOUSING
65/1A.	[1]	154408-2901	SPACER BUSHING
65/1B.	[1]	134009-0000	SPACER BUSHING
65/4.	[1]	154413-1400	BUSHING
65/9.	[1]	154412-4300	COILED SPRING
65/10.	[1]	154400-8220	DIAPHRAGM
65/11.	[1]	154400-6101	STOP PIN
65/14.	[1]	154406-5500	SLOTTED WASHER
65/15.	[1]	013020-6040	UNION NUT M6P1H5
65/16.	[1]	154402-7700	COILED SPRING
65/17.	[2]	154413-2600	GASKET
65/18.	[1]	154404-5600	COVER
65/19.	[1]	020106-2040	BLEEDER SCREW M6P1L20
65/20.	[2]	029010-6310	BLEEDER SCREW
65/21.	[2]	014110-6440	LOCKING WASHER
65/24.	[2]	020106-2040	BLEEDER SCREW M6P1L20
65/27.	[1]	029731-0180	EYE BOLT
65/28.	[2]	029341-0110	GASKET
65/29.	[1]	154390-1700	GASKET
65/43.	[1]	154390-1800	GASKET
65/45.	[1]	029331-8040	GASKET
65/46.	[1]	154406-5800	FLAT-HEAD SCREW
65/47.	[1]	014110-6440	LOCKING WASHER
65/50.	[1]	154406-6800	PLAIN WASHER
65/51.	[1]	154406-6901	CONTROL LEVER
65/52.	[1]	014110-4440	LOCKING WASHER
65/53.	[1]	010234-0820	HEX-SOCKET-HEAD CAP SCREW
65/54.	[1]	013030-6040	UNION NUT M6P1H3.6
65/55.	[1]	154404-1500	FLAT-HEAD SCREW L22.00
65/56.	[1]	029331-2130	GASKET
65/57.	[1]	154406-6500	FLAT-HEAD SCREW
65/58.	[2]	020106-2540	BLEEDER SCREW M6P1L25
65/59.	[2]	010006-7040	BLEEDER SCREW M6P1L70
65/60.	[2]	014110-6440	LOCKING WASHER
65/61.	[1]	154035-1600	CAP NUT
65/62.	[1]	154413-4000	FLAT-HEAD SCREW
65/63.	[1]	013030-6040	UNION NUT M6P1H3.6
65/64.	[2]	026506-1040	GASKET D9.9&6.2T1
80.	[1]	154063-0900	COVER
82.	[2]	029020-6210	BLEEDER SCREW
83.	[2]	020006-1640	BLEEDER SCREW M6P1L16 4T
100.	[1]	154100-9920	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1310	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
104.	[1]	154120-0100	PLAIN WASHER
106.	[1]	029602-0020	LOCKING WASHER
107.	[1]	154121-0500	TOOTHED GEAR
108.	[1]	016610-2640	BEARING PLATE
109.	[1]	028102-0010	BEARING PLATE
111.	[1]	154134-0000	SPACER BUSHING
112.	[1]	154122-0300	COVER
113.	[1]	029614-7020	LOCKING WASHER
114.	[1]	025803-1610	WOODRUFF KEY
115.	[1]	029321-2020	LOCKING WASHER
116.	[1]	029231-2030	UNION NUT
117.	[1]	154123-1020	SLIDING PIECE
118/1.	[0]	029311-0010	SHIM D14&10.1T0.2
118/1.	[0]	029311-0180	SHIM D14&10.1T0.3
118/1.	[0]	029311-0190	SHIM D14&10.1T0.40
118/1.	[0]	029311-0210	SHIM D14&10.1T1
118/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
118/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
118/1.	[0]	139410-3000	SHIM D14&10.1T2.0
118/1.	[0]	139410-3100	SHIM D14&10.1T3.0
118/1.	[0]	139410-3200	SHIM D14&10.1T4.0
119.	[1]	154130-1820	TOOTHED GEAR
119/3.	[4]	153251-0100	DAMPER
119/4.	[1]	139329-0000	PLAIN WASHER
119/5.	[1]	016020-2810	LOCKING WASHER
122.	[3]	020106-2840	BLEEDER SCREW
132.	[1]	154154-2900	COILED SPRING
133.	[2]	154156-0100	TUBE
135.	[1]	154158-3620	HEADLESS SCREW
136.	[1]	029201-2290	UNION NUT
137.	[2]	026512-1540	GASKET D15.4&12.2T1.50
138.	[1]	154159-1200	CAP NUT
140.	[1]	154186-1720	HEADLESS SCREW
141.	[1]	029201-6010	UNION NUT
150.	[1]	154200-4520	SWIVELLING LEVER
151.	[1]	154204-4100	BUSHING
152.	[1]	139718-0200	O-RING
152B.	[1]	139716-0100	O-RING
153.	[2]	016010-1640	LOCKING WASHER
153.	[2]	016010-1640	LOCKING WASHER
154.	[1]	139611-0200	PACKING RING
155.	[1]	029311-1010	SHIM
158.	[1]	154204-2200	BUSHING
159.	[1]	025803-1310	WOODRUFF KEY
170.	[1]	154211-5420	FORK LEVER
174.	[1]	154235-3120	STRAP
175.	[1]	016010-0540	LOCKING WASHER
176.	[1]	154232-0400	CONNECTOR
177.	[2]	029050-5040	FLAT-HEAD SCREW M5P0.8L9
181.	[1]	154236-5821	TENSIONING LEVER
182.	[1]	154237-0200	BEARING PIN
190.	[1]	154349-5720	CONTROL LEVER
236.	[1]	154371-5600	GASKET
237.	[1]	154371-3500	GASKET
238.	[1]	154390-3500	GASKET
335.	[2]	026506-1040	GASKET D9.9&6.2T1
336.	[1]	154035-1600	CAP NUT
338.	[1]	131002-3800	ADAPTOR
339.	[2]	029341-2140	GASKET
340.	[1]	154373-1800	INLET UNION
341.	[1]	154373-1700	EYE BOLT
900S.	[1]	025803-1310	WOODRUFF KEY
901S.	[1]	025803-1610	WOODRUFF KEY

Include in #1:

106682-9401 as GOVERNOR

Cross reference number

Zexel num

Bosch num

Firm num

Name

105447-1741
105447-1742

9 420 610 795

GOVERNOR
* K

Information:

Introduction
This Special Instruction is intended for the installation of the 366-9748 Injector Wiring Harness Kit . The 366-9748 Injector Wiring Harness Kit can be used to repair TPI connectors. TPI connectors can be found on HEUI injectors, variable valve actuators, and Cat Brakes.Removal of the Connector From the Wire Harness
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9S-9150 Terminal Crimp Tool As 1
B 9U-6070
or Heat Gun Gp
(110V) 1
9U-6072 Heat Gun Gp (220 V) The following steps will remove the connector for an injector from the wire harness that is under the valve mechanism cover.
Illustration 1 g01035448
(1) Side "A" of the connector (2) Side "B" of the connectorNote: Side "A" or side "1" of the connector is the output signal wire from the ECM. Side"B" or side "2" of the connector is the sensor return.
Identify side "A" of the connector and identify side "B" of the connector.
Mark each wire on the wire harness before the wires are cut. Most connectors will have the label of an "A" and a "B". Some connectors may have a "1" and a "2" that is on the connector. The label with a "1" will be an "A". The label with a "2" will be a "B".
Illustration 2 g01034438
Connector that is cut from the wire harness (3) Wire on side "A" of the connector (4) Wire on side "B" of the connector
Cut wire (3) at a distance of 45 mm (1.8 inch).
Cut wire (4) at a distance of 40 mm (1.6 inch).
Illustration 3 g01034450
(5) Wire from the harness for side "B" on the connector (6) Wire from the harness for side "A" on the connectorNote: The wires on the old connector are cut to length so that the wires on the wire harness to the new connector will match up. The proper length will help in matching the harness wires to the wires on the new connector wires.
Discard the connector.Installation Procedure for the Connector
Use Tool (A) to strip the plastic off wires (5) and (6) at a distance of 5 mm (0.19 inch).
Illustration 4 g01034451
Connecting the connector to the wire harness (5) Wire from the harness for side "B" on the connector (6) Wire from the harness for side "A" on the connector (7) Heat shrink tube (8) Butt splice on wire (4) that is on side "B" of the connector (9) Butt splice on wire (3) that is on side "A" of the connector
Use the heat shrink tubes from 366-9748 Injector Wiring Harness Kit . Slide the heat shrink tubes toward the connector in order to expose the butt splices.
Take wire (5) and slide wire (5) in the butt splice (8).
Take wire (6) and slide wire (6) in the butt splice (9).
Illustration 5 g01035814
Illustration 6 g01034452
(8) Butt splice on wire (4) that is on side "B" of the connector (9) Butt splice on wire (3) that is on side "A" of the connector
Use Tool