105411-2480 ZEXEL F 019 Z3E 299 BOSCH GOVERNOR f019z3e299 1054112480

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BOSCH F 019 Z3E 299 f019z3e299

ZEXEL 105411-2480 1054112480

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Scheme ###:

1.	[1]	154000-6400	GOVERNOR HOUSING
3.	[1]	029632-5070	O-RING
4.	[1]	154007-2900	CAPSULE
6.	[1]	154007-0200	ADAPTOR
7.	[1]	020018-1840	BLEEDER SCREW M8P1.25L18
9.	[1]	154350-1900	PLATE
10.	[6]	029010-6810	BLEEDER SCREW
12.	[1]	154013-5000	FLAT-HEAD SCREW
13.	[1]	154011-0100	HEXAGON NUT
14.	[1]	154013-2320	BLEEDER SCREW
15.	[1]	014110-8440	LOCKING WASHER
35.	[1]	154500-3020	GOVERNOR COVER
35/2.	[1]	154321-0400	BUSHING
38.	[1]	154031-2400	FLAT-HEAD SCREW
39.	[1]	139206-0600	UNION NUT
47.	[2]	154036-0300	CAPSULE
47.	[2]	154036-0300	CAPSULE
51.	[2]	020106-5040	BLEEDER SCREW
53.	[1]	154010-0200	FLAT-HEAD SCREW
54.	[1]	154011-4900	UNION NUT
56.	[4]	020106-3840	BLEEDER SCREW
65.	[1]	154423-0720	MANIFOLD-PRESSURE COMP.
65/1.	[1]	154408-7521	GOVERNOR HOUSING
65/1A.	[1]	154408-2801	SPACER BUSHING
65/11.	[1]	154400-7020	DIAPHRAGM
65/11A.	[1]	154400-6101	STOP PIN
65/12.	[1]	154406-5300	GUIDE SLEEVE
65/13.	[1]	154406-5400	UNION NUT
65/14.	[1]	154406-5500	SLOTTED WASHER
65/15.	[1]	013020-6040	UNION NUT M6P1H5
65/16.	[1]	154403-8600	COILED SPRING
65/16A.	[1]	154403-7800	COILED SPRING
65/17.	[2]	154413-2600	GASKET
65/18.	[1]	154404-4920	COVER
65/19.	[3]	154062-2900	BLEEDER SCREW
65/19B.	[3]	014110-6440	LOCKING WASHER
65/24.	[2]	020106-1640	BLEEDER SCREW M6P1.0L14
65/27.	[1]	029731-0180	EYE BOLT
65/28.	[2]	026510-1340	GASKET D13.4&10.2T1
65/29.	[1]	154390-5200	GASKET
65/43.	[1]	154390-3400	GASKET
65/45.	[1]	029331-8040	GASKET
65/46.	[1]	154062-7700	CAPSULE
65/47.	[1]	014110-6440	LOCKING WASHER
65/50.	[1]	154406-6200	SPACER BUSHING
65/51.	[1]	154406-6300	CONTROL LEVER
65/52.	[1]	014110-6440	LOCKING WASHER
65/53.	[1]	154406-6400	BLEEDER SCREW
65/54.	[1]	013020-6040	UNION NUT M6P1H5
65/55.	[1]	154404-1700	FLAT-HEAD SCREW L30.00
65/56.	[1]	029331-2130	GASKET
65/57.	[1]	154406-6500	FLAT-HEAD SCREW
65/58.	[2]	020106-2240	BLEEDER SCREW
65/59.	[2]	139006-1600	BLEEDER SCREW
65/60.	[2]	014110-6440	LOCKING WASHER
80.	[1]	154063-1400	COVER
82.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
83.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
84.	[1]	029020-6210	BLEEDER SCREW
86.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
100.	[1]	154101-0020	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1610	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
117.	[1]	154123-0120	SLIDING PIECE
118/1.	[0]	029311-0010	SHIM D14&10.1T0.2
118/1.	[0]	029311-0180	SHIM D14&10.1T0.3
118/1.	[0]	029311-0190	SHIM D14&10.1T0.40
118/1.	[0]	029311-0210	SHIM D14&10.1T1
118/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
118/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
118/1.	[0]	139410-3000	SHIM D14&10.1T2.0
118/1.	[0]	139410-3100	SHIM D14&10.1T3.0
118/1.	[0]	139410-3200	SHIM D14&10.1T4.0
130.	[1]	154150-7700	GOVERNOR SPRING
132.	[1]	154154-0800	COILED SPRING
135.	[1]	154158-1320	HEADLESS SCREW
136.	[1]	154011-2700	UNION NUT
137.	[2]	026512-1540	GASKET D15.4&12.2T1.50
138.	[1]	154159-1200	CAP NUT
150.	[1]	154200-7220	SWIVELLING LEVER
151.	[1]	154204-4300	BUSHING
152.	[2]	139718-0600	O-RING
152.	[2]	139718-0600	O-RING
153.	[2]	016010-1640	LOCKING WASHER
153.	[2]	016010-1640	LOCKING WASHER
154.	[1]	139611-0400	PACKING RING
155.	[1]	139411-0000	SHIM
156.	[0]	029311-1070	SHIM D16&11T0.5
157.	[1]	154204-4400	BUSHING
159.	[1]	025803-1310	WOODRUFF KEY
160.	[1]	154206-2800	BUSHING
161.	[0]	154206-0200	PLAIN WASHER D19.5&11.2T1.0
170.	[1]	154210-7420	FORK LEVER
174.	[1]	154230-7520	STRAP
175.	[2]	016010-0540	LOCKING WASHER
176.	[1]	154222-4300	BEARING PIN
181.	[1]	154236-1500	TENSIONING LEVER
182.	[1]	154237-0100	BEARING PIN
190.	[1]	154395-6220	CONTROL LEVER
191.	[1]	154307-0100	CONTROL LEVER
192.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
195.	[1]	154314-2600	COILED SPRING
201.	[1]	139710-0300	O-RING
203.	[1]	154322-0100	CAP
207.	[1]	154326-5120	CONTROL LEVER
208.	[1]	154327-7300	COILED SPRING
211/1.	[0]	029311-0520	SHIM D20.8&10.3T0.2
211/1.	[0]	029311-0530	SHIM D20.8&10.3T0.25
211/1.	[0]	029311-0540	SHIM D20.8&10.3T0.3
211/1.	[0]	029311-0550	SHIM D20.8&10.3T0.35
211/1.	[0]	029311-0560	SHIM D20.8&10.3T0.4
211/1.	[0]	029311-0570	SHIM D20.8&10.3T0.5
236.	[1]	154390-0000	GASKET
237.	[1]	154390-0300	GASKET
238.	[1]	139752-0000	O-RING
335.	[2]	026506-1040	GASKET D9.9&6.2T1
336.	[1]	154035-2800	CAP NUT
835S.	[1]	154062-4020	CAP
836S.	[1]	154062-3520	CAP
839S.	[1]	154062-3800	ADAPTOR

Include in #1:

101602-8881 as GOVERNOR

Cross reference number

Zexel num

Bosch num

Firm num

Name

105411-2480

F 019 Z3E 299
NP-EP/RSV200-1450AQ52A311

GOVERNOR
K 14JB MECHANICAL GOVERNOR GOV RSV GOV

Information:

Make reference to ANALYZING TURBOCHARGER FAILURE, Form No. FEG45138.(1) See TURBOCHARGER IMPELLER INSTALLATION.(2) Torque for bolts holding thrust plate ... 40 5 lb. in.(4.5 0.6 N m)(3) Tighten bolt holding band clamp to ... 120 10 lb. in.(14 1 N m)(4) Put 9M3710 or 4S9416 Anti-Seize Compound on threads of bolts holding turbine housing and tighten to ... 175 15 lb. in.(20 2 N m)(5) Put 9M3710 or 4S9416 Anti-Seize Compound on threads of bolts holding turbocharger to manifold and tighten to ... 40 4 lb. ft.(55 5 N m)(6) End play for shaft (new) ... .006 to .011 in.(0.15 to 0.27 mm)(7) Bore in the bearing ... .6268 to .6272 in.(15.921 to 15.931 mm) Diameter of surface on shaft (journal) for the bearing ... .6250 to .6254 in.(15.875 to 15.885 mm)(8) Bore in housing ... .9827 to .9832 in.(24.961 to 24.973 mm) Outside diameter of the bearing ... .9780 to .9785 in.(24.841 to 24.854 mm)(9) Clearance between ends of oil seal ring ... .008 to .015 in.(0.20 to 0.38 mm) The radial clearance for the shaft is .004 to .009 in. (0.10 to 0.23 mm).(AiResearch TV81)
(1) Nut for impeller (See TURBOCHARGER IMPELLER INSTALLATION) Do not bend or add stress to the shaft when nut is tightened.(2) Torque for the bolts that hold the backplate ... 90 10 lb.in.(10 1 N m)(3) Torque for the clamp bolts ... 10 1 lb. ft.(14 1 N m)(4) Bore in the bearings ... .6268 to .6272 in.(15.921 to 15.931 mm) Diameter for the surfaces (journals) on the shaft for the bearings ... .6250 to .6254 in.(15.875 to 15.885 mm)(5) Bore in the housing ... .9827 to .9832 in.(24.961 to 24.973 mm) Outside diameter of the bearings ... .9782 to .9787 in.(24.846 to 24.859 mm)(6) Clearance between the ends of the oil seal ring ... .008 to .015 in.(0.20 to 0.38 mm)(7) End play for the shaft ... .003 to .010 in.(0.08 to 0.25 mm)(8) Torque for support nuts (put 9M3710 or 4S9416 Anti-Seize Compound on the stud threads) ... 40 4 lb. ft.(55 5 N m)(AiResearch T1810)
Make reference to ANALYZING TURBOCHARGER FAILURE. Form No. FEG45138.(1) End play for shaft ... .0065 .0025 in.(0.165 0.063 mm) Radial clearance for the shaft ... .004 to .009 in.(0.10 to 0.23 mm)(2) Bore in the bearing ... .6268 to .6272 in.(15.921 to 15.931 mm) Diameter of surface on shaft (journal) for the bearing ... .6250 to .6254 in.(15.875 to 15.885 mm)(3) Put 8S6747 Gasket Sealer on bolts holding compressor housing and tighten to ... 105 5 lb. in.(11.9 0.6 N m)(4) Put 9M3710 or 4S9416 Anti-Seize Compound on bolts holding turbine housing and tighten to ... 175 15 lb. in.(19.8 1.7 N m)(5) Put 9M3710 or 4S9416 Anti-Seize Compound on