105411-1730 ZEXEL 9 420 611 010 BOSCH GOVERNOR 9420611010 1054111730 me740314

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BOSCH 9 420 611 010 9420611010

ZEXEL 105411-1730 1054111730

MITSUBISHI ME740314 me740314

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Scheme ###:

1.	[1]	154004-7520	GOVERNOR HOUSING
2.	[1]	154007-2900	CAPSULE
3.	[1]	154390-2000	GASKET
4.	[1]	154063-7900	COVER
5.	[4]	020006-1640	BLEEDER SCREW M6P1L16 4T
6.	[1]	154007-0200	ADAPTOR
7.	[1]	020018-1840	BLEEDER SCREW M8P1.25L18
8.	[1]	029632-5070	O-RING
9.	[1]	154350-1800	PLATE
10.	[5]	029010-6810	BLEEDER SCREW
11.	[1]	020106-1640	BLEEDER SCREW M6P1.0L14
12.	[1]	154010-1100	FLAT-HEAD SCREW
13.	[2]	154011-0100	HEXAGON NUT
13.	[2]	154011-0100	HEXAGON NUT
16.	[1]	155004-3200	LEVER SHAFT
18.	[1]	155003-2520	CONTROL LEVER
19.	[1]	155006-0100	BLEEDER SCREW
20.	[1]	139308-0900	PLAIN WASHER D16&8T1
20.	[1]	139308-0900	PLAIN WASHER D16&8T1
20B.	[1]	139308-1000	PLAIN WASHER D16&8T1.5
20B.	[1]	139308-1000	PLAIN WASHER D16&8T1.5
23.	[1]	025520-1210	SPLIT PIN
24.	[1]	154206-2000	BUSHING
25.	[1]	154327-4200	COILED SPRING
26.	[1]	154382-1600	CONTROL LEVER
27.	[1]	014110-8440	LOCKING WASHER
28.	[1]	013020-8040	UNION NUT M8P1.25H7
29.	[1]	139408-1500	SHIM
29B.	[0]	139408-1400	SHIM
29C.	[0]	139408-1500	SHIM
30.	[2]	029620-8050	PACKING RING
30.	[2]	029620-8050	PACKING RING
35.	[1]	154022-6620	GOVERNOR COVER
38.	[1]	154031-1300	FLAT-HEAD SCREW
39.	[1]	139206-0600	UNION NUT
47.	[1]	154036-0300	CAPSULE
51.	[2]	139006-7100	BLEEDER SCREW
51B.	[4]	020106-5040	BLEEDER SCREW
53.	[1]	154010-0100	FLAT-HEAD SCREW
65.	[1]	155404-3800	CAP
80.	[1]	154063-5420	COVER
82.	[2]	029020-6210	BLEEDER SCREW
83.	[2]	020006-1640	BLEEDER SCREW M6P1L16 4T
100.	[1]	154101-0020	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1610	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
117.	[1]	154123-2320	SLIDING PIECE
118/1.	[0]	029311-0010	SHIM D14&10.1T0.2
118/1.	[0]	029311-0180	SHIM D14&10.1T0.3
118/1.	[0]	029311-0190	SHIM D14&10.1T0.40
118/1.	[0]	029311-0210	SHIM D14&10.1T1
118/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
118/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
118/1.	[0]	139410-3000	SHIM D14&10.1T2.0
118/1.	[0]	139410-3100	SHIM D14&10.1T3.0
118/1.	[0]	139410-3200	SHIM D14&10.1T4.0
130.	[1]	154150-2700	GOVERNOR SPRING
132.	[1]	154154-0701	COILED SPRING
135.	[1]	154158-2320	HEADLESS SCREW
136.	[1]	029201-2140	UNION NUT
137.	[2]	026512-1540	GASKET D15.4&12.2T1.50
138.	[1]	154159-1200	CAP NUT
140.	[1]	154185-2120	HEADLESS SCREW
141.	[1]	029201-6010	UNION NUT
150.	[1]	154200-7220	SWIVELLING LEVER
151.	[1]	154204-3000	BUSHING
152.	[2]	029631-8020	O-RING
152.	[2]	029631-8020	O-RING
153.	[2]	016010-1640	LOCKING WASHER
153.	[2]	016010-1640	LOCKING WASHER
154.	[1]	139611-0000	PACKING RING
155.	[1]	139411-0000	SHIM
156.	[0]	029311-1090	SHIM D16&11T0.3
157.	[1]	154204-3100	BUSHING
159.	[1]	025803-1310	WOODRUFF KEY
160.	[1]	154206-2800	BUSHING
170.	[1]	154217-0520	FORK LEVER
171.	[1]	016010-0540	LOCKING WASHER
172.	[4]	029310-5170	SHIM D8&5.3T0.5
172.	[4]	029310-5170	SHIM D8&5.3T0.5
173.	[3]	025520-1210	SPLIT PIN
173.	[3]	025520-1210	SPLIT PIN
174.	[1]	154234-4020	STRAP
175.	[1]	154232-3000	CONNECTOR
176.	[1]	154222-5800	BEARING PIN
177.	[1]	155402-3800	SAFETY PIN
181.	[1]	154236-1500	TENSIONING LEVER
182.	[1]	154237-1100	BEARING PIN
190.	[1]	154340-0120	CONTROL LEVER
236.	[1]	154390-1300	GASKET
237.	[1]	154390-0300	GASKET
238.	[1]	029635-2020	O-RING
255.	[1]	154400-7420	DIAPHRAGM
256.	[1]	154400-4800	STOP PIN
257.	[2]	029330-8050	GASKET
257.	[2]	029330-8050	GASKET
258.	[1]	139308-0700	LOCKING WASHER
259.	[1]	013030-6040	UNION NUT M6P1H3.6
260.	[1]	154401-3720	CONTROL LEVER
261.	[1]	154401-1120	STRAP
262.	[1]	026510-1440	GASKET D13.9&10.2T1
263.	[1]	154401-2100	BLEEDER SCREW
264.	[1]	016010-0540	LOCKING WASHER
265.	[1]	154222-6200	BEARING PIN
266.	[1]	029300-4010	PLAIN WASHER
267.	[1]	154411-8700	COILED SPRING
268.	[1]	154404-5000	COVER
269.	[2]	020106-2540	BLEEDER SCREW M6P1L25
270.	[1]	154034-1900	FLAT-HEAD SCREW
271.	[1]	013030-6040	UNION NUT M6P1H3.6
273.	[1]	029731-0180	EYE BOLT
274.	[2]	026510-1340	GASKET D13.4&10.2T1
275.	[0]	029312-0180	SHIM D25.5&20T0.5
275B.	[0]	029312-0210	SHIM D25.5&20T0.2
276.	[1]	154035-1900	CAP NUT
277.	[1]	014110-6440	LOCKING WASHER
278.	[2]	154413-2600	GASKET
279.	[2]	026506-1040	GASKET D9.9&6.2T1
283.	[1]	016010-0440	LOCKING WASHER
285.	[1]	029010-6310	BLEEDER SCREW
300.	[1]	154358-9420	BRACKET
301.	[1]	020118-1640	BLEEDER SCREW
303.	[1]	154011-1100	UNION NUT
304.	[1]	029300-8320	SHIM
335.	[2]	026506-1040	GASKET D9.9&6.2T1
336.	[1]	154035-1600	CAP NUT
353.	[3]	029310-9080	SHIM D16&9T1.7

Include in #1:

101602-1390 as GOVERNOR

101608-1030

101608-1350

Cross reference number

Zexel num

Bosch num

Firm num

Name

105411-1730
105411-1731

9 420 611 010

ME740314 MITSUBISHI

GOVERNOR
* K

Information:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Program must be administered as soon as possible. When reporting the repair, use "PI3841" as the Part Number, "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI3841" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
Completion Date
July 31, 1996Termination Date
January 31, 1997Problem
Shot peening on some 3500 Diesel Cylinder Heads extends too far into the injector bore. This may cause the top injector o-ring to be cut or torn on installation.
Affected Product
Model & Identification Number
777C (4XJ844, 4XJ846-872, 4XJ879, 4XJ883, 4XJ885)
785B (6HK483-489)
789B (7EK355-364, 7EK367)
793B (1HL359-367)
3512 (1LM67-73 4WJ649 )
3512B (8RM126-129 4TN40 )
3516 (4XF605, 4XF606 5SJ392-397 2PK918 )
3516B (8CN134 8KN69 , 8KN70 7RN253-259 )
Parts Needed
Dealers will need to order parts for this Program.
1 - 8J8725 Seal-O-Ring (per cylinder)1 - 8T7767 Wheel-Level (per engine)1 - 8T7768 Mandrel (per engine)Action Required
1. Remove the valve cover, rocker arm assembly and fuel injector.2. Inspect the top injector o-ring seal for damage. If damaged, polish the upper injector bore area using an 8T7767 Polishing Wheel and an 8T7768 Mandrel. Install a new 8J8725 O-Ring Seal on each injector.3. Install the injector using clean engine oil in the injector bore and on the o-rings.4. Install rocker arm assembly and reset valves and injector. Install valve covers.Owner Notification
U.S. and Canadian owners will receive the attached Owner Notification.
Service Claim Allowances
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
Attach.(1-Owner Notification)Copy Of Owner Notification For U.s. And Canadian Owners