105411-1651 ZEXEL 9 420 610 780 BOSCH GOVERNOR 9420610780 1054111651

Information governor

BOSCH 9 420 610 780 9420610780

ZEXEL 105411-1651 1054111651

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Scheme ###:

1.	[1]	154004-5620	GOVERNOR HOUSING
2.	[1]	154007-2900	CAPSULE
3.	[1]	154390-2000	GASKET
4.	[1]	154064-4500	COVER
5.	[4]	020006-1640	BLEEDER SCREW M6P1L16 4T
6.	[1]	154007-0200	ADAPTOR
7.	[1]	020018-1840	BLEEDER SCREW M8P1.25L18
8.	[1]	029632-5070	O-RING
9.	[1]	154350-1800	PLATE
10.	[5]	029010-6810	BLEEDER SCREW
11.	[1]	020106-1640	BLEEDER SCREW M6P1.0L14
12.	[1]	154010-0100	FLAT-HEAD SCREW
13.	[2]	154011-0100	HEXAGON NUT
13.	[2]	154011-0100	HEXAGON NUT
16.	[1]	155004-3200	LEVER SHAFT
18.	[1]	155003-2520	CONTROL LEVER
19.	[1]	155006-0700	BLEEDER SCREW
20.	[1]	139308-0900	PLAIN WASHER D16&8T1
20B.	[1]	139308-1000	PLAIN WASHER D16&8T1.5
23.	[1]	025520-1210	SPLIT PIN
24.	[1]	154206-2000	BUSHING
25.	[1]	154327-4200	COILED SPRING
26.	[1]	154381-4320	CONTROL LEVER
27.	[1]	014110-8440	LOCKING WASHER
28.	[1]	013020-8040	UNION NUT M8P1.25H7
29.	[1]	139408-1500	SHIM
29B.	[0]	139408-1400	SHIM
29C.	[0]	139408-1500	SHIM
30.	[2]	029620-8050	PACKING RING
30.	[2]	029620-8050	PACKING RING
35.	[1]	154022-5420	GOVERNOR COVER
38.	[1]	154031-4400	FLAT-HEAD SCREW
39.	[1]	139206-0600	UNION NUT
47.	[1]	154036-0300	CAPSULE
51.	[2]	139006-7100	BLEEDER SCREW
51B.	[4]	020106-5040	BLEEDER SCREW
53.	[1]	154010-0100	FLAT-HEAD SCREW
65.	[1]	154050-1720	STOPPING DEVICE
80.	[1]	154063-5100	COVER
82.	[1]	029020-6260	BLEEDER SCREW
83.	[1]	029020-6260	BLEEDER SCREW
84.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
86.	[1]	020006-2040	BLEEDER SCREW M6P1L20 4T
100.	[1]	154101-0120	FLYWEIGHT
101.	[1]	025803-1610	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
117.	[1]	154123-2320	SLIDING PIECE
118/1.	[0]	029311-0010	SHIM D14&10.1T0.2
118/1.	[0]	029311-0180	SHIM D14&10.1T0.3
118/1.	[0]	029311-0190	SHIM D14&10.1T0.40
118/1.	[0]	029311-0210	SHIM D14&10.1T1
118/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
118/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
118/1.	[0]	139410-3000	SHIM D14&10.1T2.0
118/1.	[0]	139410-3100	SHIM D14&10.1T3.0
118/1.	[0]	139410-3200	SHIM D14&10.1T4.0
130.	[1]	154150-6400	GOVERNOR SPRING
132.	[1]	154154-0701	COILED SPRING
135.	[1]	154158-0920	HEADLESS SCREW
136.	[1]	029201-2140	UNION NUT
137.	[2]	026512-1540	GASKET D15.4&12.2T1.50
138.	[1]	154159-1200	CAP NUT
140.	[1]	154177-2220	HEADLESS SCREW
141.	[1]	029201-6010	UNION NUT
150.	[1]	154200-6920	SWIVELLING LEVER
151.	[1]	154204-4300	BUSHING
152.	[2]	029631-8020	O-RING
152.	[2]	029631-8020	O-RING
153.	[2]	016010-1640	LOCKING WASHER
153.	[2]	016010-1640	LOCKING WASHER
154.	[1]	139611-0000	PACKING RING
155.	[1]	139411-0000	SHIM
156.	[0]	029311-1070	SHIM D16&11T0.5
157.	[1]	154204-4400	BUSHING
159.	[1]	025803-1310	WOODRUFF KEY
160.	[1]	154206-2800	BUSHING
161.	[0]	154206-0200	PLAIN WASHER D19.5&11.2T1.0
170.	[1]	154217-0420	FORK LEVER
171.	[1]	016010-0540	LOCKING WASHER
172.	[4]	029310-5170	SHIM D8&5.3T0.5
172.	[4]	029310-5170	SHIM D8&5.3T0.5
173.	[2]	025520-1210	SPLIT PIN
173.	[2]	025520-1210	SPLIT PIN
174.	[1]	154235-4820	STRAP
175.	[1]	154232-3000	CONNECTOR
176.	[1]	154222-5800	BEARING PIN
177.	[1]	155402-3800	SAFETY PIN
181.	[1]	154236-4100	TENSIONING LEVER
182.	[1]	154237-1100	BEARING PIN
190.	[1]	154343-0620	CONTROL LEVER
195.	[1]	154314-2500	COILED SPRING
236.	[1]	154390-1300	GASKET
237.	[1]	154390-0300	GASKET
238.	[1]	029635-2020	O-RING
255.	[1]	154400-7420	DIAPHRAGM
256.	[1]	154400-4800	STOP PIN
257.	[2]	029330-8050	GASKET
257.	[2]	029330-8050	GASKET
258.	[1]	139308-0700	LOCKING WASHER
259.	[1]	013030-6040	UNION NUT M6P1H3.6
260.	[1]	154401-0120	CONTROL LEVER
261.	[1]	154401-1120	STRAP
262.	[1]	026510-1440	GASKET D13.9&10.2T1
263.	[1]	154401-2100	BLEEDER SCREW
264.	[1]	016010-0540	LOCKING WASHER
265.	[1]	154222-6200	BEARING PIN
266.	[1]	029300-4010	PLAIN WASHER
267.	[1]	154403-8000	COILED SPRING
268.	[1]	154404-5000	COVER
269.	[2]	020106-2540	BLEEDER SCREW M6P1L25
270.	[1]	154034-1900	FLAT-HEAD SCREW
271.	[1]	023040-6040	UNION NUT
272.	[1]	029711-0140	INLET UNION
273.	[1]	029731-0180	EYE BOLT
274.	[2]	029341-0110	GASKET
275.	[0]	029312-0180	SHIM D25.5&20T0.5
275B.	[0]	029312-0210	SHIM D25.5&20T0.2
276.	[1]	154035-0320	CAP NUT
277.	[1]	014110-6440	LOCKING WASHER
278.	[2]	154413-2600	GASKET
278.	[2]	154413-2600	GASKET
283.	[1]	016010-0440	LOCKING WASHER
285.	[1]	029010-6310	BLEEDER SCREW
300.	[1]	154358-9420	BRACKET
301.	[1]	154012-3520	BLEEDER SCREW
302.	[1]	014110-8440	LOCKING WASHER
303.	[1]	154011-1100	UNION NUT
304.	[1]	029300-8320	SHIM
335.	[2]	026506-1040	GASKET D9.9&6.2T1
336.	[1]	154035-1600	CAP NUT
353.	[1]	029310-9080	SHIM D16&9T1.7
400.	[1]	154372-8000	BRACKET

Include in #1:

101609-3101 as GOVERNOR

101609-3102

Cross reference number

Zexel num

Bosch num

Firm num

Name

105411-1651

9 420 610 780
NP-EP/RSV200-1350AQ49A301

GOVERNOR
K 14JB MECHANICAL GOVERNOR GOV RSV GOV

Information:

Problem
Under certain operating conditions, customers may complain of slow response and black smoke on certain 435 HP 3208 TA Marine Engines.
Affected Product
Model & Identification Number
Group 1
3208 (01Z25415-25417, 01Z25462, 01Z25463, 01Z25468-25470, 01Z25472, 01Z25475, 01Z25477, 01Z25481, 01Z25486, 01Z25491-25494, 01Z25499, 01Z25500, 01Z25541-25544, 01Z25554, 01Z25555, 01Z25574, 01Z25578, 01Z25579, 01Z25582, 01Z25584-25591, 01Z25596, 01Z25599-25602, 01Z25604, 01Z25605, 01Z25607-25617, 01Z25619, 01Z25620, 01Z25622-25625, 01Z25627, 01Z25629-25635, 01Z25639, 01Z25641-25643, 01Z25650-25652, 01Z25654, 01Z25655, 01Z25661, 01Z25664-25666, 01Z25668, 01Z25671, 01Z25673, 01Z25674, 01Z25678, 01Z25682, 01Z25683, 01Z25686-25688, 01Z25692, 01Z25693, 01Z25696-25698, 01Z25700-25702, 01Z25705-25707, 01Z25711-25717, 01Z25719, 01Z25720, 01Z25722, 01Z25724, 01Z25726, 01Z25728, 01Z25729, 01Z25736, 01Z25738, 01Z25742, 01Z25748, 01Z25750, 01Z25751, 01Z25753, 01Z25755, 01Z25760, 01Z25762, 01Z25764, 01Z25766, 01Z25771, 01Z25773, 01Z25775, 01Z25805-25807, 01Z25815-25817, 01Z25822, 01Z25823, 01Z25829-25833, 01Z25839-25841, 01Z25851-25853, 01Z25857-25860, 01Z25866-25872, 01Z25874, 01Z25876-25878, 01Z25880, 01Z25884-25890, 01Z25892, 01Z25894-25899, 01Z25901-25906, 01Z25909-25914, 01Z25916, 01Z25919-25923, 01Z25925, 01Z25927-25934, 01Z25938-25941, 01Z25944, 01Z25946, 01Z25948, 01Z25951-25953, 01Z25961, 01Z25962, 01Z25964, 01Z25966, 01Z25970-25973, 01Z25977, 01Z25978, 01Z25983, 01Z25984, 01Z25986-25988, 01Z25991-25995, 01Z25997, 01Z25999-26002, 01Z26004, 01Z26006-26014, 01Z26016-26018, 01Z26022, 01Z26023, 01Z26025-26027, 01Z26029-26032, 01Z26034-26051, 01Z26053-26062, 01Z26065, 01Z26066, 01Z26068, 01Z26070, 01Z26071, 01Z26073, 01Z26075-26088, 01Z26090-26107, 01Z26110-26113, 01Z26118-26121, 01Z26123, 01Z26124, 01Z26126-26128, 01Z26130-26133, 01Z26135-26140, 01Z26145-26149, 01Z26153-26155, 01Z26160-26162, 01Z26166, 01Z26169, 01Z26174, 01Z26175, 01Z26180, 01Z26181, 01Z26183-26187, 01Z26189, 01Z26193-26196, 01Z26200, 01Z26202, 01Z26205, 01Z26207, 01Z26218, 01Z26220, 01Z26226, 01Z26233-26235, 01Z26238, 01Z26245, 01Z26253, 01Z26254, 01Z26262, 01Z26264, 01Z26266, 01Z26270-26272, 01Z26274, 01Z26276, 01Z26282-26284, 01Z26289-26291, 01Z26296, 01Z26302-26305, 01Z26307, 01Z26308, 01Z26310, 01Z26311, 01Z26313, 01Z26315-26329, 01Z26331-26341, 01Z26343, 01Z26347-26349, 01Z26352-26356, 01Z26358, 01Z26359, 01Z26363-26367, 01Z26371, 01Z26372, 01Z26375, 01Z26377, 01Z26378, 01Z26381-26383, 01Z26385-26393, 01Z26395-26399, 01Z26401, 01Z26402, 01Z26406, 01Z26407, 01Z26409, 01Z26410, 01Z26415, 01Z26416, 01Z26420-26423, 01Z26425, 01Z26427-26431, 01Z26433, 01Z26435, 01Z26444-26448, 01Z26458-26462, 01Z26465-26475, 01Z26483, 01Z26484, 01Z26488-26507, 01Z26510-26513, 01Z26519, 01Z26521, 01Z26522, 01Z26525, 01Z26537-26540, 01Z26546-26549, 01Z26551-26555, 01Z26563, 01Z26568, 01Z26569, 01Z26571, 01Z26572, 01Z26587, 01Z26589, 01Z26593, 01Z26594, 01Z26599-26601, 01Z26606, 01Z26607, 01Z26611, 01Z26618, 01Z26622-26626, 01Z26628-26644, 01Z26646-26648, 01Z26651-26656, 01Z26658, 01Z26660, 01Z26662, 01Z26664, 01Z26666, 01Z26668, 01Z26670, 01Z26672-26674, 01Z26677-26682, 01Z26684-26686, 01Z26691, 01Z26692, 01Z26709-26712, 01Z26716-26722, 01Z26726, 01Z26727, 01Z26732-26736, 01Z26738, 01Z26745-26748, 01Z26750-26757, 01Z26760-26769, 01Z26771-26779, 01Z26785-26787, 01Z26792-26803, 01Z26810-26814, 01Z26818-26820, 01Z26823-26825, 01Z26828-26833, 01Z26836-26848, 01Z26850-26852, 01Z26854, 01Z26857, 01Z26862, 01Z26867, 01Z26868, 01Z26872, 01Z26873, 01Z26875, 01Z26876, 01Z26880, 01Z26886, 01Z26887, 01Z26889-26891, 01Z26897, 01Z26899-26901, 01Z26907, 01Z26909, 01Z26910, 01Z26912, 01Z26915-26920, 01Z26922, 01Z26925-26931, 01Z26933, 01Z26936-26941, 01Z26947-26949, 01Z26951-26956, 01Z26960-26962, 01Z26968, 01Z26974-26977, 01Z26983, 01Z26988, 01Z26990, 01Z26991, 01Z26994, 01Z26995, 01Z26997, 01Z27001-27005, 01Z27007-27009, 01Z27012, 01Z27013, 01Z27016, 01Z27017, 01Z27023-27027, 01Z27029, 01Z27031, 01Z27033, 01Z27035-27042, 01Z27044, 01Z27049, 01Z27050, 01Z27058, 01Z27060, 01Z27063-27066, 01Z27069-27081)
Group 2
3208 (01Z27085-27089, 01Z27092-27096, 01Z27098, 01Z27099, 01Z27103-27105, 01Z27112, 01Z27114-27117, 01Z27236, 01Z27238, 01Z27243, 01Z27249-27253, 01Z27260, 01Z27261, 01Z27269, 01Z27270, 01Z27275, 01Z27277, 01Z27279, 01Z27281, 01Z27295, 01Z27297-27300, 01Z27302, 01Z27304-27306, 01Z27308, 01Z27310-Up01Z27315, 01Z27317, 01Z27320-27327, 01Z27329-27331, 01Z27334, 01Z27335)
Parts Needed
Group 1
1 - 7M7273 Gasket-Turbo4 - 2N2766 Locknut1 - 1S4810 Gasket1 - 1S6595 Gasket1 - 1055060 Turbo Group-Basic8 - 1153354 Nozzle Assembly-Fuel InjectorGroup 2
8 - 1153354 Nozzle Assembly-Fuel InjectorAction Required
Parts Stock
Remove all 1005866 Turbocharger Groups and 1010060 Fuel Injection Nozzle Assemblies from Parts Stock.
Group 1
Replace the existing turbocharger and fuel injection nozzles with a new 1055060 Basic Turbocharger Group and eight new 1153354 Fuel Injection Nozzle Assemblies.
Group 2
Replace the existing fuel injection nozzles with eight new 1153354 Fuel Injection Nozzle Assemblies.
If "GD" is stamped on the front cover, the rework has already been performed. Do not perform the rework again.
Service Claim Allowances
Parts Stock
Submit one claim for all 1005866 Turbocharger Groups and 1010060 Fuel Injection Nozzle Assemblies removed from Parts Stock.
US and