105411-1601 ZEXEL 9 420 612 534 BOSCH GOVERNOR 9420612534 1054111601

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BOSCH 9 420 612 534 9420612534

ZEXEL 105411-1601 1054111601

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Scheme ###:

1.	[1]	154004-5020	GOVERNOR HOUSING
2.	[1]	154007-2900	CAPSULE
3.	[1]	154390-2000	GASKET
4.	[1]	154063-7900	COVER
5.	[4]	020006-1640	BLEEDER SCREW M6P1L16 4T
6.	[1]	154007-0200	ADAPTOR
7.	[1]	020018-1840	BLEEDER SCREW M8P1.25L18
8.	[1]	029632-5070	O-RING
9.	[1]	154350-1800	PLATE
10.	[5]	029010-6810	BLEEDER SCREW
11.	[1]	020106-1640	BLEEDER SCREW M6P1.0L14
12.	[1]	154010-0100	FLAT-HEAD SCREW
13.	[2]	154011-0100	HEXAGON NUT
13.	[2]	154011-0100	HEXAGON NUT
16.	[1]	155004-3200	LEVER SHAFT
18.	[1]	155003-2520	CONTROL LEVER
19.	[1]	155006-0700	BLEEDER SCREW
20.	[1]	139308-0900	PLAIN WASHER D16&8T1
20.	[1]	139308-0900	PLAIN WASHER D16&8T1
20B.	[1]	139308-1000	PLAIN WASHER D16&8T1.5
20B.	[1]	139308-1000	PLAIN WASHER D16&8T1.5
23.	[1]	025520-1210	SPLIT PIN
24.	[1]	154206-2000	BUSHING
25.	[1]	154327-4200	COILED SPRING
26.	[1]	154366-8700	CONTROL LEVER
27.	[1]	014110-8440	LOCKING WASHER
28.	[1]	013020-8040	UNION NUT M8P1.25H7
29.	[1]	139408-1500	SHIM
29B.	[0]	139408-1400	SHIM
29C.	[0]	139408-1500	SHIM
30.	[2]	029620-8050	PACKING RING
30.	[2]	029620-8050	PACKING RING
35.	[1]	154500-2020	GOVERNOR COVER
38.	[1]	154031-2400	FLAT-HEAD SCREW
39.	[1]	139206-0600	UNION NUT
47.	[1]	154036-0300	CAPSULE
51.	[2]	020106-5040	BLEEDER SCREW
53.	[1]	154010-0100	FLAT-HEAD SCREW
56.	[4]	020106-3840	BLEEDER SCREW
65.	[1]	154420-2021	MANIFOLD-PRESSURE COMP.
65/1.	[1]	154415-0420	DIAPHRAGM HOUSING
65/2.	[1]	154415-0800	SPACER BUSHING
65/4.	[1]	154413-0500	BUSHING
65/9.	[1]	154402-1900	COILED SPRING
65/10.	[1]	154400-9420	DIAPHRAGM
65/11.	[1]	154400-8400	STOP PIN
65/14.	[1]	154406-5500	SLOTTED WASHER
65/15.	[1]	013020-6040	UNION NUT M6P1H5
65/16.	[1]	154402-3200	COILED SPRING
65/17.	[2]	154413-2600	GASKET
65/18.	[1]	154404-5000	COVER
65/19.	[1]	020106-2040	BLEEDER SCREW M6P1L20
65/20.	[2]	139006-7000	BLEEDER SCREW
65/21.	[2]	014110-6440	LOCKING WASHER
65/24.	[2]	020106-1640	BLEEDER SCREW M6P1.0L14
65/27.	[1]	029731-0180	EYE BOLT
65/28.	[2]	026510-1340	GASKET D13.4&10.2T1
65/29.	[1]	154390-3700	GASKET
65/43.	[1]	154390-3400	GASKET
65/45.	[1]	029331-8040	GASKET
65/46.	[1]	154406-5800	FLAT-HEAD SCREW
65/47.	[1]	014110-6440	LOCKING WASHER
65/50.	[1]	154406-6200	SPACER BUSHING
65/51.	[1]	154406-8900	PLATE
65/52.	[1]	014110-6440	LOCKING WASHER
65/53.	[1]	154406-6400	BLEEDER SCREW
65/54.	[1]	013020-6040	UNION NUT M6P1H5
65/55B.	[1]	154404-1100	FLAT-HEAD SCREW
65/56.	[1]	029331-2130	GASKET
65/57.	[1]	154406-6500	FLAT-HEAD SCREW
65/58.	[1]	020106-2240	BLEEDER SCREW
65/59.	[2]	139006-9300	BLEEDER SCREW M6P1L70
65/60.	[2]	014110-6440	LOCKING WASHER
65/61.	[1]	154035-1600	CAP NUT
65/62.	[1]	154404-4400	FLAT-HEAD SCREW
65/63.	[1]	023040-6040	UNION NUT
65/64.	[2]	026506-1040	GASKET D9.9&6.2T1
65/66.	[1]	139006-0900	BLEEDER SCREW
65/67.	[1]	014110-6440	LOCKING WASHER
65/70.	[1]	029240-6010	UNION NUT M6P1.0H5*
65/71.	[1]	153141-1600	BLEEDER SCREW
65/72.	[1]	139608-0000	PACKING RING
65/73.	[1]	139605-0100	PACKING RING
65/74.	[1]	154415-0500	CONTROL LEVER
65/75.	[1]	154406-7500	CONTROL LEVER
65/76.	[1]	154412-7000	LEVER SHAFT
65/77.	[1]	029310-5200	SHIM
65/78.	[1]	014020-8120	PLAIN WASHER D16&8.5T1.2
65/79.	[1]	154372-6500	SAFETY PIN
65/80.	[0]	029310-8040	SHIM D13.5&8T0.2
65/80B.	[0]	029310-8050	SHIM D13.5&8T0.5
65/81.	[1]	025520-1210	SPLIT PIN
65/82.	[2]	029300-8320	SHIM
65/83.	[1]	154415-0600	COILED SPRING
65/84.	[1]	154415-0700	CONTROL LEVER
65/85.	[1]	014110-8440	LOCKING WASHER
65/86.	[1]	013020-8140	UNION NUT M8P1.25H6.5
80.	[1]	154063-1400	COVER
82.	[2]	029020-6210	BLEEDER SCREW
83.	[2]	020006-1640	BLEEDER SCREW M6P1L16 4T
100.	[1]	154101-0020	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1610	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
117.	[1]	154123-0120	SLIDING PIECE
118/1.	[0]	029311-0010	SHIM D14&10.1T0.2
118/1.	[0]	029311-0180	SHIM D14&10.1T0.3
118/1.	[0]	029311-0190	SHIM D14&10.1T0.40
118/1.	[0]	029311-0210	SHIM D14&10.1T1
118/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
118/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
118/1.	[0]	139410-3000	SHIM D14&10.1T2.0
118/1.	[0]	139410-3100	SHIM D14&10.1T3.0
118/1.	[0]	139410-3200	SHIM D14&10.1T4.0
130.	[1]	154150-4100	GOVERNOR SPRING
132.	[1]	154154-0800	COILED SPRING
135.	[1]	154158-2320	HEADLESS SCREW
136.	[1]	154011-2700	UNION NUT
137.	[2]	026512-1540	GASKET D15.4&12.2T1.50
138.	[1]	154159-1200	CAP NUT
150.	[1]	154200-7220	SWIVELLING LEVER
151.	[1]	154204-3000	BUSHING
152.	[2]	029631-8020	O-RING
152.	[2]	029631-8020	O-RING
153.	[2]	016010-1640	LOCKING WASHER
153.	[2]	016010-1640	LOCKING WASHER
154.	[1]	139611-0000	PACKING RING
155.	[1]	139411-0000	SHIM
156.	[0]	029311-1070	SHIM D16&11T0.5
157.	[1]	154204-3100	BUSHING
159.	[1]	025803-1310	WOODRUFF KEY
160.	[1]	154206-2800	BUSHING
161.	[0]	154206-0200	PLAIN WASHER D19.5&11.2T1.0
170.	[1]	154218-0120	FORK LEVER
171.	[1]	016010-0540	LOCKING WASHER
172.	[4]	029310-5170	SHIM D8&5.3T0.5
174.	[1]	154234-4020	STRAP
175.	[1]	154232-3000	CONNECTOR
176.	[1]	154222-5800	BEARING PIN
177.	[1]	155402-3800	SAFETY PIN
181.	[1]	154236-1500	TENSIONING LEVER
182.	[1]	154237-1100	BEARING PIN
190.	[1]	154303-5220	CONTROL LEVER
195.	[1]	154314-0200	COILED SPRING
236.	[1]	154390-0000	GASKET
237.	[1]	154390-0300	GASKET
238.	[1]	029635-2020	O-RING
300.	[1]	154358-9420	BRACKET
301.	[1]	154012-3900	BLEEDER SCREW
302.	[1]	014110-8440	LOCKING WASHER
303.	[1]	154011-1100	UNION NUT
304.	[1]	029300-8320	SHIM
335.	[2]	026506-1040	GASKET D9.9&6.2T1
336.	[1]	154035-1600	CAP NUT

Include in #1:

101603-8121 as GOVERNOR

Cross reference number

Zexel num

Bosch num

Firm num

Name

105411-1601

9 420 612 534

GOVERNOR
* K

Information:

Problem
The 9Y3222 Injector Rocker Arms may fail on certain 205B, 206B, 211B, 212B, 213B, 214B, 224B, and 325 Excavators; D20D and D250D Articulated Trucks; 446 Backhoe Loaders; 950F Loaders; 3114 Industrial Engines; 3116 Industrial Engines; 3116 Marine Engines; and 3116 Truck Engines. The arm may fail near the adjusting screw or the insert on the injector end of the arm may break.
Affected Product
Model & Identification Number
205B (5ZF1-91)
206B (9BF1-691)
211B (6XG1-162)
212B (3PJ1-912)
213B (1EJ1-378)
214B (4CF1-517; 9MF1-386)
224B (7WF1-181)
325 (2JK174-254)
D20D (9MG1-46)
D250D (6NG1-35)
446 (6XF1-689)
950F (6YG1-2729; 7ZF1-1045)
3114 (Industrial) (5EF1-974)
3116 (Industrial) (2WG1-2506; 4PG1-847)
3116 (Marine) (4KF1-1154)
3116 (Truck) (2BK10000-14485)
Parts Needed
6 - 9Y3222 Injector Arm AssemblyAction Required
If one 9Y3222 Injector Arm Assembly fails, follow the procedures in the Service Manual and replace all six 9Y3222 Injector Arm Assemblies.
In marine applications where there is more than one engine per vessel, install six new 9Y3222 Injector Arm Assemblies on all engines if there is a 9Y3222 Injector Arm Assembly failure.
Service Claim Allowances
All Affected Product Except Truck Engines
This is a 4-hour job.
Truck Engines
Labor segment for test after repair not allowed for this repair.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.