105411-0791 ZEXEL 9 420 610 078 BOSCH GOVERNOR 9420610078 1054110791

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BOSCH 9 420 610 078 9420610078

ZEXEL 105411-0791 1054110791

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Scheme ###:

1.	[1]	154000-7000	GOVERNOR HOUSING
3.	[1]	029632-5070	O-RING
4.	[1]	154007-2900	CAPSULE
6.	[1]	154007-0200	ADAPTOR
7.	[1]	020018-1840	BLEEDER SCREW M8P1.25L18
9.	[1]	154350-1900	PLATE
10.	[6]	029010-6810	BLEEDER SCREW
10.	[6]	029010-6810	BLEEDER SCREW
12.	[1]	154010-4300	BLEEDER SCREW
13.	[2]	154011-0100	HEXAGON NUT
13.	[2]	154011-0100	HEXAGON NUT
14.	[1]	154012-3320	BLEEDER SCREW
15.	[1]	014110-8440	LOCKING WASHER
35.	[1]	154500-3020	GOVERNOR COVER
35/2.	[1]	154321-0400	BUSHING
38.	[1]	154031-2400	FLAT-HEAD SCREW
39.	[1]	139206-0600	UNION NUT
47.	[2]	154036-0300	CAPSULE
47.	[2]	154036-0300	CAPSULE
51.	[2]	020106-5040	BLEEDER SCREW
53.	[1]	154010-0100	FLAT-HEAD SCREW
56.	[4]	020106-3840	BLEEDER SCREW
65.	[1]	154407-6121	MANIFOLD-PRESSURE COMP.
65/1.	[1]	154408-8720	DIAPHRAGM HOUSING
65/9.	[1]	154403-9700	COILED SPRING
65/10.	[1]	154400-7520	DIAPHRAGM
65/11.	[1]	154400-6101	STOP PIN
65/12.	[1]	154406-5300	GUIDE SLEEVE
65/13.	[1]	154406-5400	UNION NUT
65/14.	[1]	154406-5500	SLOTTED WASHER
65/15.	[1]	013020-6040	UNION NUT M6P1H5
65/16.	[1]	154403-9800	COILED SPRING
65/17.	[2]	154413-2600	GASKET
65/18.	[1]	154404-4920	COVER
65/19.	[2]	020106-2040	BLEEDER SCREW M6P1L20
65/20.	[1]	029010-6310	BLEEDER SCREW
65/21.	[1]	014110-6440	LOCKING WASHER
65/27.	[1]	029731-0180	EYE BOLT
65/28.	[2]	026510-1340	GASKET D13.4&10.2T1
65/43.	[1]	154406-6600	GASKET
65/45.	[1]	029331-8040	GASKET
65/46.	[1]	154406-5800	FLAT-HEAD SCREW
65/47.	[1]	014110-6440	LOCKING WASHER
65/54.	[1]	013020-6040	UNION NUT M6P1H5
65/55.	[1]	154404-1500	FLAT-HEAD SCREW L22.00
65/58.	[2]	020106-1840	BLEEDER SCREW M6P1L18
65/59.	[2]	010006-6540	BLEEDER SCREW M6P1L65 4T
65/60.	[2]	014110-6440	LOCKING WASHER
65/70.	[1]	029030-6020	BLEEDER SCREW M6P1.0L18
65/71.	[1]	029240-6010	UNION NUT M6P1.0H5*
65/72.	[1]	139608-0000	PACKING RING
65/73.	[1]	139605-0100	PACKING RING
65/74.	[1]	154408-8800	CONTROL LEVER
65/75.	[1]	154406-7500	CONTROL LEVER
65/76.	[1]	154406-7600	LEVER SHAFT
65/77.	[1]	029310-5200	SHIM
65/78.	[1]	014020-8120	PLAIN WASHER D16&8.5T1.2
65/79.	[1]	154372-6500	SAFETY PIN
65/80.	[0]	029310-8040	SHIM D13.5&8T0.2
65/80B.	[0]	029310-8050	SHIM D13.5&8T0.5
65/81.	[1]	025520-1210	SPLIT PIN
65/82.	[2]	029300-8320	SHIM
65/83.	[1]	154403-9900	COILED SPRING
65/84.	[1]	154406-7700	CONTROL LEVER
65/85.	[1]	014110-8440	LOCKING WASHER
65/86.	[1]	013020-8140	UNION NUT M8P1.25H6.5
65/91.	[1]	029010-6590	BLEEDER SCREW
65/92.	[1]	020006-1840	BLEEDER SCREW M6P1L18
70.	[1]	153020-3620	STOPPING DEVICE
80.	[1]	154063-1400	COVER
82.	[2]	029020-6210	BLEEDER SCREW
83.	[2]	020006-1640	BLEEDER SCREW M6P1L16 4T
100.	[1]	154101-0020	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1610	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
117.	[1]	154123-0120	SLIDING PIECE
118/1.	[0]	029311-0010	SHIM D14&10.1T0.2
118/1.	[0]	029311-0180	SHIM D14&10.1T0.3
118/1.	[0]	029311-0190	SHIM D14&10.1T0.40
118/1.	[0]	029311-0210	SHIM D14&10.1T1
118/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
118/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
118/1.	[0]	139410-3000	SHIM D14&10.1T2.0
118/1.	[0]	139410-3100	SHIM D14&10.1T3.0
118/1.	[0]	139410-3200	SHIM D14&10.1T4.0
130.	[1]	154150-2900	GOVERNOR SPRING
132.	[1]	154154-0701	COILED SPRING
135.	[1]	154158-2320	HEADLESS SCREW
136.	[1]	154011-2700	UNION NUT
137.	[2]	026512-1540	GASKET D15.4&12.2T1.50
138.	[1]	154159-1200	CAP NUT
140.	[1]	154185-2120	HEADLESS SCREW
141.	[1]	029201-6010	UNION NUT
150.	[1]	154200-7020	SWIVELLING LEVER
151.	[1]	154204-4300	BUSHING
152.	[2]	029631-8020	O-RING
152.	[2]	029631-8020	O-RING
153.	[2]	016010-1640	LOCKING WASHER
153.	[2]	016010-1640	LOCKING WASHER
154.	[1]	139611-0000	PACKING RING
155.	[1]	139411-0000	SHIM
156.	[0]	029311-1070	SHIM D16&11T0.5
157.	[1]	154204-4400	BUSHING
159.	[1]	025803-1310	WOODRUFF KEY
160.	[1]	154206-2800	BUSHING
161.	[0]	154206-0200	PLAIN WASHER D19.5&11.2T1.0
170.	[1]	154210-7420	FORK LEVER
174.	[1]	154230-8320	STRAP
175.	[2]	016010-0540	LOCKING WASHER
176.	[1]	154222-4300	BEARING PIN
181.	[1]	154236-4100	TENSIONING LEVER
182.	[1]	154237-0100	BEARING PIN
190.	[1]	154345-7920	CONTROL LEVER
191.	[1]	154364-0900	CONTROL LEVER
192.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
195.	[1]	154314-2500	COILED SPRING
201.	[1]	029631-0030	O-RING &9.8W2.3
203.	[1]	154322-0100	CAP
207.	[1]	154326-5120	CONTROL LEVER
208.	[1]	154327-7300	COILED SPRING
211/1.	[0]	029311-0520	SHIM D20.8&10.3T0.2
211/1.	[0]	029311-0530	SHIM D20.8&10.3T0.25
211/1.	[0]	029311-0540	SHIM D20.8&10.3T0.3
211/1.	[0]	029311-0550	SHIM D20.8&10.3T0.35
211/1.	[0]	029311-0560	SHIM D20.8&10.3T0.4
211/1.	[0]	029311-0570	SHIM D20.8&10.3T0.5
235.	[1]	155412-5200	IMPELLER WHEEL
236.	[1]	154390-0000	GASKET
237.	[1]	154390-0300	GASKET
238.	[1]	029635-2020	O-RING
335.	[2]	026506-1040	GASKET D9.9&6.2T1
336.	[1]	154035-1600	CAP NUT

Include in #1:

101500-0250 as GOVERNOR

101600-0200

Cross reference number

Zexel num

Bosch num

Firm num

Name

105411-0791

9 420 610 078
NP-EP/RSV200-1300AQ44A311NP610

GOVERNOR
K 14JB MECHANICAL GOVERNOR GOV RSV GOV

Information:

2. Disconnect the fuel injection lines (2) from pump housing. Put plugs or caps in all lines and openings.3. Remove the three bolts that hold the fuel filter (3) to the aftercooler housing.4. Disconnect the sensing line (1) for the fuel ratio control from the aftercooler housing. 5. Disconnect the oil supply line (4) from the turbocharger.6. Remove the two water lines (5). 7. Disconnect the water outlet line (6) for the air compressor from the cylinder head.8. Remove the bolts (7) that fasten the cylinder head to the cylinder block. 9. Install 3/8"-16NC forged eyebolts in the cylinder head. Fasten a hoist and remove the cylinder head assembly. Weight of cylinder head assembly is 575 lb. (260 kg). Be sure to install a new gasket between the spacer plate and the cylinder block before installing the cylinder head assembly. See REMOVE and INSTALL SPACER PLATE in DISASSEMBLY AND ASSEMBLY.Install Cylinder Head Assembly
1. Clean the top surface of spacer plate and the surface it is in contact with on the cylinder head.2. Install the cylinder head gasket, water seals, and gasket on timing gear cover. 3. Install the 3/8"-16NC forged eyebolts in the cylinder head. Fasten a hoist and put the cylinder head assembly into position on the engine. Make sure the gear (1) in cylinder head is engaged with drive gear (2). 4. Put 9M3710 Anti-Seize Compound on the threads of the bolts for cylinder head. Install the bolts and washers. Tighten the bolts as follows: 1 -Tighten all bolts in number order to 135 lb.ft. (18.7 mkg).2 -Tighten all bolts in number order to 185 5 lb.ft. (25.6 0.7 mkg).3 -Tighten all bolts using hand torque only to 185 5 lb.ft. (25.6 0.7 mkg). 5. Install the two water lines (4).6. Connect the oil supply line (3) to the turbocharger.7. Connect the water outlet line (5) for the air compressor to the cylinder head. 8. Connect the sensing line (6) for the fuel ratio control to the aftercooler housing.9. Put the fuel filter in position, and install the three bolts.10. Remove the plugs and fuel injection lines and pumps. Connect the fuel injection lines (7) to the pumps. Tighten the nuts on fuel lines to 30 5 lb.ft. (4.1 0.7 mkg).11. Fill the cooling system with coolant.end by: a) install camshaft housingb) install fan drive