105407-8150 ZEXEL F 019 Z3E 242 BOSCH GOVERNOR f019z3e242 1054078150

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BOSCH F 019 Z3E 242 f019z3e242

ZEXEL 105407-8150 1054078150

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Scheme ###:

1.	[1]	154004-7720	GOVERNOR HOUSING
2.	[1]	154007-2900	CAPSULE
3.	[1]	154419-2500	SEAL RING
4.	[1]	154064-4500	COVER
5.	[3]	020006-1640	BLEEDER SCREW M6P1L16 4T
5B.	[1]	020006-2040	BLEEDER SCREW M6P1L20 4T
8.	[1]	029632-5070	O-RING
9.	[1]	154350-6000	PLATE
10.	[8]	020106-2040	BLEEDER SCREW M6P1L20
10.	[8]	020106-2040	BLEEDER SCREW M6P1L20
12.	[1]	154013-4500	FLAT-HEAD SCREW
13.	[1]	154011-0100	HEXAGON NUT
16.	[1]	155004-5500	LEVER SHAFT
18.	[1]	155003-2101	CONTROL LEVER
19.	[1]	155006-0700	BLEEDER SCREW
20/1.	[0]	139408-1000	SHIM D16&8T0.5
20/1.	[0]	139408-1300	SHIM D16&8T0.2
20/1.	[0]	139408-1300	SHIM D16&8T0.2
23.	[1]	159238-4200	LOCKING WASHER
24.	[1]	154206-2000	BUSHING
25.	[1]	154327-3600	COILED SPRING
26.	[1]	154383-3800	CONTROL LEVER
27.	[1]	014110-8440	LOCKING WASHER
28.	[1]	013020-8040	UNION NUT M8P1.25H7
29.	[1]	154375-8900	PLAIN WASHER
29B.	[1]	154376-1100	PLATE
30.	[2]	139608-0000	PACKING RING
30.	[2]	139608-0000	PACKING RING
35.	[1]	154022-9020	GOVERNOR COVER
35/1.	[1]	154022-9000	GOVERNOR COVER
38.	[1]	154031-4700	FLAT-HEAD SCREW
39.	[1]	139208-0400	UNION NUT
47.	[1]	154036-0300	CAPSULE
51.	[2]	029010-6850	BLEEDER SCREW
51.	[2]	029010-6850	BLEEDER SCREW
51B.	[2]	014110-6440	LOCKING WASHER
51B.	[2]	014110-6440	LOCKING WASHER
53.	[1]	154010-0100	FLAT-HEAD SCREW
54.	[1]	154011-4900	UNION NUT
56.	[4]	020106-5040	BLEEDER SCREW
65.	[1]	153021-2220	STOPPING DEVICE
66.	[1]	026524-3040	GASKET
80.	[1]	154064-4200	COVER
82.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
83.	[1]	029020-6210	BLEEDER SCREW
84.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
86.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
100.	[1]	154101-0020	FLYWEIGHT ASSEMBLY
101.	[1]	025803-1310	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
117.	[1]	154123-2320	SLIDING PIECE
118/1.	[0]	029311-0010	SHIM D14&10.1T0.2
118/1.	[0]	029311-0180	SHIM D14&10.1T0.3
118/1.	[0]	029311-0190	SHIM D14&10.1T0.40
118/1.	[0]	029311-0210	SHIM D14&10.1T1
118/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
118/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
118/1.	[0]	139410-3000	SHIM D14&10.1T2.0
118/1.	[0]	139410-3100	SHIM D14&10.1T3.0
118/1.	[0]	139410-3200	SHIM D14&10.1T4.0
132.	[1]	154154-0701	COILED SPRING
135.	[1]	154158-1320	HEADLESS SCREW
136.	[1]	029201-2130	UNION NUT M12P1.0H6
137.	[2]	026512-1540	GASKET D15.4&12.2T1.50
138.	[1]	154159-1200	CAP NUT
140.	[1]	154185-1320	HEADLESS SCREW
141.	[1]	029201-6130	UNION NUT
150.	[1]	154200-8220	SWIVELLING LEVER
151.	[1]	154204-4300	BUSHING
152.	[2]	139718-0600	O-RING
152.	[2]	139718-0600	O-RING
153.	[2]	016010-1640	LOCKING WASHER
153.	[2]	016010-1640	LOCKING WASHER
154.	[1]	139611-0400	PACKING RING
155.	[1]	139411-0000	SHIM
156.	[0]	029311-1070	SHIM D16&11T0.5
157.	[1]	154204-4400	BUSHING
159.	[1]	025803-1310	WOODRUFF KEY
160.	[1]	154206-2800	BUSHING
161.	[0]	154206-0200	PLAIN WASHER D19.5&11.2T1.0
170.	[1]	154218-7920	FORK LEVER
171.	[1]	016010-0540	LOCKING WASHER
172.	[3]	029310-5170	SHIM D8&5.3T0.5
172.	[3]	029310-5170	SHIM D8&5.3T0.5
173.	[2]	025520-1210	SPLIT PIN
173.	[2]	025520-1210	SPLIT PIN
174.	[1]	154235-5020	STRAP
175.	[1]	154232-2420	CONNECTOR
176.	[1]	159231-4900	BEARING PIN
177.	[1]	155402-3800	SAFETY PIN
181.	[1]	154239-4820	TENSIONING LEVER
182.	[1]	154237-1100	BEARING PIN
190.	[1]	154396-6420	CONTROL LEVER
195.	[1]	154314-2500	COILED SPRING
236.	[1]	154371-5600	GASKET
237.	[1]	154390-0300	GASKET
238.	[1]	154390-5000	GASKET
253.	[1]	029320-5020	LOCKING WASHER
254.	[1]	010535-1040	FLAT-HEAD SCREW M5P0.8L10
255.	[1]	154400-7420	DIAPHRAGM
256.	[1]	154400-4800	STOP PIN
257.	[2]	029330-8050	GASKET
257.	[2]	029330-8050	GASKET
259.	[1]	154372-7200	HEXAGON NUT
260.	[1]	154401-3620	CONTROL LEVER
261.	[1]	154401-1320	STRAP
262.	[1]	026510-1440	GASKET D13.9&10.2T1
263.	[1]	154401-2100	BLEEDER SCREW
264.	[1]	016010-0540	LOCKING WASHER
265.	[1]	154222-6200	BEARING PIN
266.	[1]	029300-4010	PLAIN WASHER
267.	[1]	154425-1800	COILED SPRING
268.	[1]	154404-5600	COVER
269.	[3]	154062-2900	BLEEDER SCREW
269B.	[3]	014110-6440	LOCKING WASHER
269B.	[3]	014110-6440	LOCKING WASHER
270.	[1]	154034-1900	FLAT-HEAD SCREW
271.	[1]	013030-6040	UNION NUT M6P1H3.6
273.	[1]	029731-0180	EYE BOLT
274.	[2]	026510-1340	GASKET D13.4&10.2T1
275.	[0]	029312-0180	SHIM D25.5&20T0.5
275B.	[0]	029312-0210	SHIM D25.5&20T0.2
276.	[1]	154035-1600	CAP NUT
278.	[2]	154413-2600	GASKET
278.	[2]	154413-2600	GASKET
279.	[2]	026506-1040	GASKET D9.9&6.2T1
283.	[1]	016010-0440	LOCKING WASHER
300.	[1]	154359-1320	BRACKET
301.	[1]	154013-3420	BLEEDER SCREW
302.	[1]	014110-8440	LOCKING WASHER
303.	[1]	154011-1100	UNION NUT
304.	[1]	029300-8320	SHIM
331.	[1]	154179-2920	HEADLESS SCREW
332.	[1]	029201-6010	UNION NUT
335.	[2]	026508-1140	GASKET D11.4&8.2T1
336.	[1]	154035-2900	CAP NUT
353.	[5]	029310-9080	SHIM D16&9T1.7
400.	[1]	154376-5920	BRACKET
835S.	[1]	154062-4020	CAP
836S.	[1]	154062-3520	CAP
837S.	[1]	154062-2720	CAP
839S.	[1]	154062-3900	ADAPTOR
900S.	[1]	025803-1310	WOODRUFF KEY
901S.	[1]	025803-1610	WOODRUFF KEY

Include in #1:

106671-6650 as GOVERNOR

Cross reference number

Zexel num

Bosch num

Firm num

Name

105407-8150

F 019 Z3E 242
NP-EP/RSV200-1350PQ49C312K

GOVERNOR
K 14JB MECHANICAL GOVERNOR GOV RSV GOV

Information:

This Program can only be administeredafter a failure occurs. The decision whether to apply the Program is madeby the dealer. When reporting the repair, use "PS50780" as the Part numberand "7755" as the Group Number. Use "96" as the Warranty Claim DescriptionCode and use "Z" as the SIMS Description Code. The information supplied in this serviceletter may not be valid after the termination date of this program. Donot perform the work outlined in this Service Letter after the terminationdate without first contacting your Caterpillar product analyst. This Revised Service Letter replacesthe April 2, 2004 (Revised April 2004) Service Letter. Changes have beenmade to the Affected Product.TERMINATION DATE
April 30, 2006PROBLEM
Failed injector and wiring harness need to bereplaced on certain C-9 Industrial Engines. The C-9 engine can developan injector misfire due to an open connection at the injector to harnessconnector. This misfire can be diagnosed with standard troubleshootingguide procedures.AFFECTED PRODUCT
Model Identification Number
C9 CLJ1-4259
12H 12500001-40AMZ1-496CBK1-353
330C B1K1-178B2L1-203B4N1-187BTM1-189CGZ1-511CYA1-287D3C1-231JAB1-626JCD1-292JNK1-245KDD1-580MCA1-427MKM1-308GAG1-329RBH1-233
330C L CAP1-1257DKY1-2011HAA1-393
D6R II AEM1-100AFM1-115BLE1-199BLT1-186BMK1-121BNL1-99BPM1-101BPP1-97BPS1-102BRJ1-116
D6R II LGP ACJ1-101ADE1-311BNC1-265BPZ1-142
D6R II XL AAX1-465BMJ1-130BMY1-297BRZ1-115CAD1-143FDT1-141
D6R II XW AEP1-223DAE1-129
470 7651-811
475 7671-824
MT765 AMS1-266
TK711 10100001-00191
TK721 10200001-00191
TK722 10300001-00193
TK732 10400185-00190
627G CEX187-296
637G CEH222-255PARTS NEEDED
Qty
Part Number
Description
1 1567106 Wiring Kit
1 1889865 Harness Assembly
1 2359651 Bolt - Socket
1 2360962 Injector GroupACTION REQUIRED
Replace the single failed injector with the new 2360962 Injector and the1889865 Wiring Harness Assembly. Refer to REHS1809 Special Instructionfor use of the 1567106 Wiring Kit.SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs Parts Labor Hrs Parts Labor Hrs
0-5000
0-35 months 100% 2.0 0 0 0 0
This is a 2?hour job.PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warrantyparts handling.