105407-7000 ZEXEL 9 420 611 690 BOSCH GOVERNOR 9420611690 1054077000

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BOSCH 9 420 611 690 9420611690

ZEXEL 105407-7000 1054077000

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Scheme ###:

1.	[1]	154000-4700	GOVERNOR HOUSING
3.	[1]	029632-5070	O-RING
4.	[1]	154007-2900	CAPSULE
9.	[1]	154350-6000	PLATE
10.	[8]	139006-4100	BLEEDER SCREW
10.	[8]	139006-4100	BLEEDER SCREW
12.	[1]	154010-0100	FLAT-HEAD SCREW
13.	[2]	154011-0100	HEXAGON NUT
13.	[2]	154011-0100	HEXAGON NUT
14.	[1]	154012-2220	BLEEDER SCREW
15.	[1]	014110-8440	LOCKING WASHER
35.	[1]	154500-8120	GOVERNOR COVER
35/2.	[1]	154321-0400	BUSHING
38.	[1]	154031-4800	FLAT-HEAD SCREW
39.	[1]	139208-0500	UNION NUT
47.	[1]	154036-0300	CAPSULE
47.	[1]	154036-0300	CAPSULE
51.	[2]	020106-5040	BLEEDER SCREW
53.	[1]	154010-0100	FLAT-HEAD SCREW
56.	[4]	020106-3840	BLEEDER SCREW
65.	[1]	154420-5420	MANIFOLD-PRESSURE COMP.
65/1.	[1]	154412-7820	DIAPHRAGM HOUSING
65/1A.	[1]	154408-2901	SPACER BUSHING
65/1B.	[1]	134009-0000	SPACER BUSHING
65/4.	[1]	154413-0500	BUSHING
65/9.	[1]	154412-4300	COILED SPRING
65/10.	[1]	154400-8220	DIAPHRAGM
65/11.	[1]	154400-6101	STOP PIN
65/14.	[1]	154406-5500	SLOTTED WASHER
65/15.	[1]	013020-6040	UNION NUT M6P1H5
65/16.	[1]	154402-6700	COILED SPRING
65/17.	[2]	154413-2600	GASKET
65/18.	[1]	154404-5000	COVER
65/19.	[1]	020106-2040	BLEEDER SCREW M6P1L20
65/20.	[2]	029010-6310	BLEEDER SCREW
65/21.	[2]	014110-6440	LOCKING WASHER
65/24.	[2]	020106-2040	BLEEDER SCREW M6P1L20
65/27.	[1]	029731-0180	EYE BOLT
65/28.	[2]	026510-1340	GASKET D13.4&10.2T1
65/29.	[1]	154390-1700	GASKET
65/43.	[1]	154390-1800	GASKET
65/45.	[1]	029331-8040	GASKET
65/46.	[1]	154406-5800	FLAT-HEAD SCREW
65/47.	[1]	014110-6440	LOCKING WASHER
65/50.	[1]	154406-6800	PLAIN WASHER
65/51.	[1]	154406-6901	CONTROL LEVER
65/52.	[1]	014110-4440	LOCKING WASHER
65/53.	[1]	010234-0820	HEX-SOCKET-HEAD CAP SCREW
65/54.	[1]	013030-6040	UNION NUT M6P1H3.6
65/55.	[1]	154404-1500	FLAT-HEAD SCREW L22.00
65/56.	[1]	029331-2130	GASKET
65/57.	[1]	154406-6500	FLAT-HEAD SCREW
65/58.	[1]	020106-2540	BLEEDER SCREW M6P1L25
65/59.	[2]	010006-7040	BLEEDER SCREW M6P1L70
65/60.	[2]	014110-6440	LOCKING WASHER
65/61.	[1]	154035-1600	CAP NUT
65/62.	[1]	154404-4400	FLAT-HEAD SCREW
65/63.	[1]	013030-6040	UNION NUT M6P1H3.6
65/64.	[2]	026506-1040	GASKET D9.9&6.2T1
65/66.	[1]	139006-0900	BLEEDER SCREW
65/67.	[1]	014110-6440	LOCKING WASHER
65/70.	[1]	029240-6010	UNION NUT M6P1.0H5*
65/71.	[1]	153141-1600	BLEEDER SCREW
65/72.	[1]	139608-0000	PACKING RING
65/73.	[1]	139605-0100	PACKING RING
65/74.	[1]	154408-9000	CONTROL LEVER
65/75.	[1]	154406-7500	CONTROL LEVER
65/76.	[1]	154406-8000	LEVER SHAFT
65/77.	[1]	029310-5200	SHIM
65/78.	[1]	014020-8120	PLAIN WASHER D16&8.5T1.2
65/79.	[1]	154372-6500	SAFETY PIN
65/80.	[0]	029310-8040	SHIM D13.5&8T0.2
65/80B.	[0]	029310-8050	SHIM D13.5&8T0.5
65/81.	[1]	025520-1210	SPLIT PIN
65/82.	[2]	029300-8320	SHIM
65/83.	[1]	154403-9900	COILED SPRING
65/84.	[1]	154413-6700	CONTROL LEVER
65/85.	[1]	139308-1800	PLAIN WASHER
65/86.	[1]	013020-8140	UNION NUT M8P1.25H6.5
65/87.	[1]	139308-1800	PLAIN WASHER
80.	[1]	154064-1200	COVER
82.	[2]	020506-1440	BLEEDER SCREW
83.	[2]	020006-3240	BLEEDER SCREW
85.	[2]	014110-6440	LOCKING WASHER
100.	[1]	154101-0120	FLYWEIGHT
101.	[1]	025803-1310	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
117.	[1]	154123-2320	SLIDING PIECE
118/1.	[0]	029311-0010	SHIM D14&10.1T0.2
118/1.	[0]	029311-0180	SHIM D14&10.1T0.3
118/1.	[0]	029311-0190	SHIM D14&10.1T0.40
118/1.	[0]	029311-0210	SHIM D14&10.1T1
118/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
118/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
118/1.	[0]	139410-3000	SHIM D14&10.1T2.0
118/1.	[0]	139410-3100	SHIM D14&10.1T3.0
118/1.	[0]	139410-3200	SHIM D14&10.1T4.0
130.	[1]	154150-6400	GOVERNOR SPRING
132.	[1]	154154-0800	COILED SPRING
135.	[1]	154158-1820	HEADLESS SCREW
136.	[1]	154011-2700	UNION NUT
137.	[2]	026512-1540	GASKET D15.4&12.2T1.50
138.	[1]	154159-1200	CAP NUT
150.	[1]	154200-7020	SWIVELLING LEVER
151.	[1]	154204-3000	BUSHING
152.	[2]	139718-0200	O-RING
152.	[2]	139718-0200	O-RING
153.	[2]	016010-1640	LOCKING WASHER
153.	[2]	016010-1640	LOCKING WASHER
154.	[1]	139611-0000	PACKING RING
155.	[1]	139411-0000	SHIM
156.	[0]	029311-1070	SHIM D16&11T0.5
157.	[1]	154204-3100	BUSHING
159.	[1]	025803-1310	WOODRUFF KEY
160.	[1]	154206-2800	BUSHING
161.	[0]	154206-0200	PLAIN WASHER D19.5&11.2T1.0
170.	[1]	154210-9920	FORK LEVER
174.	[1]	154234-9620	STRAP
175.	[1]	016010-0540	LOCKING WASHER
176.	[1]	159231-4900	BEARING PIN
177.	[1]	029310-5170	SHIM D8&5.3T0.5
178.	[1]	155402-3800	SAFETY PIN
181.	[1]	154236-4100	TENSIONING LEVER
182.	[1]	154237-1100	BEARING PIN
190.	[1]	154395-3120	CONTROL LEVER
191.	[1]	154382-7320	CONTROL LEVER
192.	[1]	020006-3540	BLEEDER SCREW
195.	[1]	154314-2500	COILED SPRING
201.	[1]	029631-0030	O-RING &9.8W2.3
203.	[1]	154322-0100	CAP
207.	[1]	154326-5020	CONTROL LEVER
208.	[1]	154327-7600	COILED SPRING
211/1.	[0]	029311-0520	SHIM D20.8&10.3T0.2
211/1.	[0]	029311-0530	SHIM D20.8&10.3T0.25
211/1.	[0]	029311-0540	SHIM D20.8&10.3T0.3
211/1.	[0]	029311-0550	SHIM D20.8&10.3T0.35
211/1.	[0]	029311-0560	SHIM D20.8&10.3T0.4
211/1.	[0]	029311-0570	SHIM D20.8&10.3T0.5
236.	[1]	154371-5600	GASKET
237.	[1]	154390-0300	GASKET
238.	[1]	154390-3500	GASKET
335.	[2]	026508-1140	GASKET D11.4&8.2T1
336.	[1]	154035-2000	CAP NUT
360.	[1]	154158-4120	HEADLESS SCREW
361.	[1]	029201-2130	UNION NUT M12P1.0H6
362.	[2]	026512-1540	GASKET D15.4&12.2T1.50
363.	[1]	154159-1200	CAP NUT
900S.	[1]	025803-1310	WOODRUFF KEY
901S.	[1]	025803-1610	WOODRUFF KEY

Include in #1:

106682-3040 as GOVERNOR

106682-3041

106682-3042

Cross reference number

Zexel num

Bosch num

Firm num

Name

105407-7000

9 420 611 690
NP-EP/RSV200-1350PQ49C302

GOVERNOR
K 14JB MECHANICAL GOVERNOR GOV RSV GOV

Information:

Image1.1.1
5. Attach a hose to the other end of the fuel rail and hold the free end of the hose in a cup/bucket of water. Hose shown is a JIC 37o ?6 hose. Refer to Illustration 1.2.1
Image1.2.1
6. Pressurize the cooling system with compressed air and regulate pressure between 5-15 psi.
Do Not Exceed 15 psi or Cooling System Damage Can Result.
7. Submerse the hose in a cup/bucket of water.
8. Monitor for 10 minutes and check for a steady rate of air bubbles coming out of the hose that is submersed in the cup/bucket of water.
9. If steady stream of air is present, replace the cylinder head, coolant regulators, and both 030-7937 port connectors. Depending on the application, you will need to replace some cooling system seals. (List of seals by application to be included)
10. Once the cylinder heads have been replaced pressure test the head again using the same procedure. Once this has been completed the cooling system should be flushed using instructions listed below.
Cleaning the Cooling System
1. Drain all of the coolant form cooling system.
2. Fill the cooling system with clean water.
3. Start engine and run it until the thermostat opens.
4. Add two cups of non-foaming liquid automatic dish washer soap.
Note: Do not use plain dish soap. Aeration of the cooling system and resultant damage could occur.
5. After the soap has bee added run engine for approximately twenty minutes. Check to see if the fuel is breaking up.
6. If the fuel is still not breaking up than add two more cups of soap and run for 10 minutes. Drain mixture from cooling system.
7. Fill cooling system with clean water and check surface for fuel. If fuel is present, repeat steps 3 through 7. When water is clear, drain and rinse the cooling system one more time. Then add coolant and conditioner.