105407-6440 ZEXEL F 019 Z1E 586 BOSCH GOVERNOR f019z1e586 1054076440 1910196401

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BOSCH F 019 Z1E 586 f019z1e586

ZEXEL 105407-6440 1054076440

NISSAN-DIESEL 1910196401 1910196401

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Scheme ###:

1.	[1]	154000-5720	GOVERNOR HOUSING
3.	[1]	029632-5070	O-RING
4.	[1]	154007-2900	CAPSULE
9.	[1]	154350-6000	PLATE
10.	[8]	139006-4100	BLEEDER SCREW
10.	[8]	139006-4100	BLEEDER SCREW
12.	[1]	154010-1100	FLAT-HEAD SCREW
13.	[2]	154011-0100	HEXAGON NUT
13.	[2]	154011-0100	HEXAGON NUT
35.	[1]	154500-8120	GOVERNOR COVER
35/2.	[1]	154321-0400	BUSHING
38.	[1]	154031-4300	FLAT-HEAD SCREW
39.	[1]	139208-0400	UNION NUT
47.	[1]	154036-0300	CAPSULE
51.	[2]	020106-5040	BLEEDER SCREW
53.	[1]	154010-0200	FLAT-HEAD SCREW
56.	[4]	020106-3840	BLEEDER SCREW
65.	[1]	153021-4020	STOPPING DEVICE
66.	[1]	026524-3040	GASKET
80.	[1]	154063-7300	COVER
82.	[2]	029020-6210	BLEEDER SCREW
83.	[2]	020006-1640	BLEEDER SCREW M6P1L16 4T
100.	[1]	154101-0120	FLYWEIGHT
101.	[1]	025803-1310	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
117.	[1]	154123-2320	SLIDING PIECE
118/1.	[0]	029311-0010	SHIM D14&10.1T0.2
118/1.	[0]	029311-0180	SHIM D14&10.1T0.3
118/1.	[0]	029311-0190	SHIM D14&10.1T0.40
118/1.	[0]	029311-0210	SHIM D14&10.1T1
118/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
118/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
118/1.	[0]	139410-3000	SHIM D14&10.1T2.0
118/1.	[0]	139410-3100	SHIM D14&10.1T3.0
118/1.	[0]	139410-3200	SHIM D14&10.1T4.0
130.	[1]	154150-0100	GOVERNOR SPRING
132.	[1]	154154-0800	COILED SPRING
135.	[1]	154158-1320	HEADLESS SCREW
136.	[1]	154011-1700	UNION NUT
137.	[2]	026512-1540	GASKET D15.4&12.2T1.50
138.	[1]	154159-1200	CAP NUT
140.	[1]	154185-3620	HEADLESS SCREW
141.	[1]	029201-6010	UNION NUT
150.	[1]	154200-7020	SWIVELLING LEVER
151.	[1]	154204-4300	BUSHING
152.	[2]	139718-0200	O-RING
152.	[2]	139718-0200	O-RING
153.	[2]	016010-1640	LOCKING WASHER
153.	[2]	016010-1640	LOCKING WASHER
154.	[1]	139611-0300	PACKING RING
155.	[1]	139411-0000	SHIM
156.	[0]	029311-1070	SHIM D16&11T0.5
157.	[1]	154204-4400	BUSHING
159.	[1]	025803-1310	WOODRUFF KEY
160.	[1]	154206-2800	BUSHING
161.	[0]	154206-0200	PLAIN WASHER D19.5&11.2T1.0
170.	[1]	154210-9920	FORK LEVER
174.	[1]	154230-2920	STRAP
175.	[1]	016010-0540	LOCKING WASHER
181.	[1]	154236-4100	TENSIONING LEVER
182.	[1]	154237-1100	BEARING PIN
190.	[1]	154340-0020	CONTROL LEVER
191.	[1]	154364-7520	CONTROL LEVER
192.	[1]	010206-1440	HEX-SOCKET-HEAD CAP SCREW M6P1L14
198.	[1]	029320-6010	LOCKING WASHER
201.	[1]	139710-0500	O-RING
203.	[1]	154322-0100	CAP
207.	[1]	154326-5020	CONTROL LEVER
208.	[1]	154327-7600	COILED SPRING
211/1.	[0]	029311-0520	SHIM D20.8&10.3T0.2
211/1.	[0]	029311-0530	SHIM D20.8&10.3T0.25
211/1.	[0]	029311-0540	SHIM D20.8&10.3T0.3
211/1.	[0]	029311-0550	SHIM D20.8&10.3T0.35
211/1.	[0]	029311-0560	SHIM D20.8&10.3T0.4
211/1.	[0]	029311-0570	SHIM D20.8&10.3T0.5
235.	[1]	155412-5200	IMPELLER WHEEL
236.	[1]	154371-5600	GASKET
237.	[1]	154390-0300	GASKET
238.	[1]	029635-2020	O-RING
335.	[2]	026508-1140	GASKET D11.4&8.2T1
336.	[1]	154035-2000	CAP NUT
900S.	[1]	025803-1310	WOODRUFF KEY
901S.	[1]	025803-1610	WOODRUFF KEY

Include in #1:

106681-0011 as GOVERNOR

Cross reference number

Zexel num

Bosch num

Firm num

Name

105407-6440

F 019 Z1E 586
NP-EP/RSV200-1200PQ36C302

1910196401 NISSAN-DIESEL

GOVERNOR
K

Information:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Program must be administered as soon as possible. When reporting the repair, use "PI3841" as the Part Number, "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI3841" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
Completion Date
July 31, 1996Termination Date
January 31, 1997Problem
Shot peening on some 3500 Diesel Cylinder Heads extends too far into the injector bore. This may cause the top injector o-ring to be cut or torn on installation.
Affected Product
Model & Identification Number
777C (4XJ844, 4XJ846-872, 4XJ879, 4XJ883, 4XJ885)
785B (6HK483-489)
789B (7EK355-364, 7EK367)
793B (1HL359-367)
3512 (1LM67-73 4WJ649 )
3512B (8RM126-129 4TN40 )
3516 (4XF605, 4XF606 5SJ392-397 2PK918 )
3516B (8CN134 8KN69 , 8KN70 7RN253-259 )
Parts Needed
Dealers will need to order parts for this Program.
1 - 8J8725 Seal-O-Ring (per cylinder)1 - 8T7767 Wheel-Level (per engine)1 - 8T7768 Mandrel (per engine)Action Required
1. Remove the valve cover, rocker arm assembly and fuel injector.2. Inspect the top injector o-ring seal for damage. If damaged, polish the upper injector bore area using an 8T7767 Polishing Wheel and an 8T7768 Mandrel. Install a new 8J8725 O-Ring Seal on each injector.3. Install the injector using clean engine oil in the injector bore and on the o-rings.4. Install rocker arm assembly and reset valves and injector. Install valve covers.Owner Notification
U.S. and Canadian owners will receive the attached Owner Notification.
Service Claim Allowances
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
Attach.(1-Owner Notification)Copy Of Owner Notification For U.s. And Canadian Owners