Information governor
BOSCH
9 420 614 872
9420614872
ZEXEL
105407-5931
1054075931
Rating:
Scheme ###:
| 1. | [1] | 154004-5321 | GOVERNOR HOUSING |
| 2. | [1] | 154007-2900 | CAPSULE |
| 3. | [1] | 154358-2500 | SEAL RING |
| 4. | [1] | 154064-4500 | COVER |
| 5. | [4] | 020006-1640 | BLEEDER SCREW M6P1L16 4T |
| 8. | [1] | 029632-5070 | O-RING |
| 9. | [1] | 154350-6000 | PLATE |
| 10. | [8] | 020106-2040 | BLEEDER SCREW M6P1L20 |
| 10. | [8] | 020106-2040 | BLEEDER SCREW M6P1L20 |
| 12. | [1] | 154010-1100 | FLAT-HEAD SCREW |
| 13. | [2] | 154011-0100 | HEXAGON NUT |
| 13. | [2] | 154011-0100 | HEXAGON NUT |
| 16. | [1] | 155004-3600 | LEVER SHAFT |
| 18. | [1] | 155003-2101 | CONTROL LEVER |
| 19. | [1] | 155006-0700 | BLEEDER SCREW |
| 20. | [1] | 139308-0900 | PLAIN WASHER D16&8T1 |
| 20. | [1] | 139308-0900 | PLAIN WASHER D16&8T1 |
| 20B. | [1] | 139308-1000 | PLAIN WASHER D16&8T1.5 |
| 20B. | [1] | 139308-1000 | PLAIN WASHER D16&8T1.5 |
| 20C. | [1] | 139408-1500 | SHIM |
| 23. | [1] | 154373-2200 | SAFETY PIN |
| 24. | [1] | 154206-6300 | BUSHING |
| 25. | [1] | 154327-3600 | COILED SPRING |
| 26. | [1] | 154382-0720 | CONTROL LEVER |
| 27. | [1] | 014110-8440 | LOCKING WASHER |
| 28. | [1] | 013020-8040 | UNION NUT M8P1.25H7 |
| 29. | [1] | 139408-1500 | SHIM |
| 29B. | [0] | 139408-1400 | SHIM |
| 29C. | [0] | 139408-1500 | SHIM |
| 30. | [2] | 139608-0200 | PACKING RING |
| 30. | [2] | 139608-0200 | PACKING RING |
| 35. | [1] | 154022-6020 | GOVERNOR COVER |
| 38. | [1] | 154031-5000 | FLAT-HEAD SCREW |
| 39. | [1] | 139208-0400 | UNION NUT |
| 47. | [1] | 154036-0300 | CAPSULE |
| 51. | [6] | 020106-5040 | BLEEDER SCREW |
| 53. | [1] | 154010-0200 | FLAT-HEAD SCREW |
| 65. | [1] | 153021-2220 | STOPPING DEVICE |
| 66. | [1] | 026524-3040 | GASKET |
| 80. | [1] | 154063-8400 | COVER |
| 82. | [2] | 029020-6210 | BLEEDER SCREW |
| 83. | [2] | 020006-1640 | BLEEDER SCREW M6P1L16 4T |
| 100. | [1] | 154101-0020 | FLYWEIGHT ASSEMBLY |
| 101. | [1] | 025803-1310 | WOODRUFF KEY |
| 102. | [1] | 029321-2020 | LOCKING WASHER |
| 103. | [1] | 029231-2030 | UNION NUT |
| 117. | [1] | 154123-2320 | SLIDING PIECE |
| 118/1. | [0] | 029311-0010 | SHIM D14&10.1T0.2 |
| 118/1. | [0] | 029311-0180 | SHIM D14&10.1T0.3 |
| 118/1. | [0] | 029311-0190 | SHIM D14&10.1T0.40 |
| 118/1. | [0] | 029311-0210 | SHIM D14&10.1T1 |
| 118/1. | [0] | 139410-0000 | SHIM D14.0&10.1T0.5 |
| 118/1. | [0] | 139410-0100 | SHIM D14.0&10.1T1.5 |
| 118/1. | [0] | 139410-3000 | SHIM D14&10.1T2.0 |
| 118/1. | [0] | 139410-3100 | SHIM D14&10.1T3.0 |
| 118/1. | [0] | 139410-3200 | SHIM D14&10.1T4.0 |
| 130. | [1] | 154150-6400 | GOVERNOR SPRING |
| 132. | [1] | 154154-0701 | COILED SPRING |
| 135. | [1] | 154158-0920 | HEADLESS SCREW |
| 136. | [1] | 029201-2290 | UNION NUT |
| 137. | [2] | 026512-1540 | GASKET D15.4&12.2T1.50 |
| 138. | [1] | 154159-1200 | CAP NUT |
| 140. | [1] | 154177-3520 | HEADLESS SCREW |
| 141. | [1] | 029201-6010 | UNION NUT |
| 150. | [1] | 154200-7020 | SWIVELLING LEVER |
| 151. | [1] | 154204-4300 | BUSHING |
| 152. | [2] | 139718-0200 | O-RING |
| 152. | [2] | 139718-0200 | O-RING |
| 153. | [2] | 016010-1640 | LOCKING WASHER |
| 153. | [2] | 016010-1640 | LOCKING WASHER |
| 154. | [1] | 139611-0300 | PACKING RING |
| 155. | [1] | 139411-0000 | SHIM |
| 156. | [0] | 029311-1070 | SHIM D16&11T0.5 |
| 157. | [1] | 154204-4400 | BUSHING |
| 159. | [1] | 025803-1310 | WOODRUFF KEY |
| 160. | [1] | 154206-2800 | BUSHING |
| 161. | [0] | 154206-0200 | PLAIN WASHER D19.5&11.2T1.0 |
| 170. | [1] | 154217-2920 | FORK LEVER |
| 171. | [1] | 016010-0540 | LOCKING WASHER |
| 172. | [3] | 029310-5170 | SHIM D8&5.3T0.5 |
| 172. | [3] | 029310-5170 | SHIM D8&5.3T0.5 |
| 173. | [2] | 025520-1210 | SPLIT PIN |
| 173. | [2] | 025520-1210 | SPLIT PIN |
| 174. | [1] | 154235-5020 | STRAP |
| 175. | [1] | 154232-2420 | CONNECTOR |
| 176. | [1] | 159231-4900 | BEARING PIN |
| 177. | [1] | 155402-3800 | SAFETY PIN |
| 181. | [1] | 154236-4100 | TENSIONING LEVER |
| 182. | [1] | 154237-1100 | BEARING PIN |
| 190. | [1] | 154395-4920 | CONTROL LEVER |
| 235. | [1] | 155412-5300 | IMPELLER WHEEL |
| 236. | [1] | 154371-5600 | GASKET |
| 237. | [1] | 154390-0300 | GASKET |
| 238. | [1] | 029635-2020 | O-RING |
| 253. | [1] | 029320-5020 | LOCKING WASHER |
| 254. | [1] | 010535-1040 | FLAT-HEAD SCREW M5P0.8L10 |
| 255. | [1] | 154400-7420 | DIAPHRAGM |
| 256. | [1] | 154400-4800 | STOP PIN |
| 257. | [2] | 029330-8050 | GASKET |
| 257. | [2] | 029330-8050 | GASKET |
| 258. | [1] | 139308-0700 | LOCKING WASHER |
| 259. | [1] | 013030-6040 | UNION NUT M6P1H3.6 |
| 260. | [1] | 154401-3620 | CONTROL LEVER |
| 261. | [1] | 154401-1320 | STRAP |
| 262. | [1] | 026510-1440 | GASKET D13.9&10.2T1 |
| 263. | [1] | 154401-2100 | BLEEDER SCREW |
| 264. | [1] | 016010-0540 | LOCKING WASHER |
| 265. | [1] | 154222-6200 | BEARING PIN |
| 266. | [1] | 029300-4010 | PLAIN WASHER |
| 267. | [1] | 154416-6300 | COILED SPRING |
| 268. | [1] | 154404-5600 | COVER |
| 269. | [2] | 020106-2540 | BLEEDER SCREW M6P1L25 |
| 270. | [1] | 154034-1900 | FLAT-HEAD SCREW |
| 271. | [1] | 013020-6040 | UNION NUT M6P1H5 |
| 273. | [1] | 029731-0180 | EYE BOLT |
| 274. | [2] | 029341-0110 | GASKET |
| 275. | [0] | 029312-0180 | SHIM D25.5&20T0.5 |
| 275B. | [0] | 029312-0210 | SHIM D25.5&20T0.2 |
| 276. | [1] | 154035-1600 | CAP NUT |
| 277. | [1] | 014110-6440 | LOCKING WASHER |
| 278. | [2] | 154413-2600 | GASKET |
| 278. | [2] | 154413-2600 | GASKET |
| 279. | [2] | 026506-1040 | GASKET D9.9&6.2T1 |
| 283. | [1] | 016010-0440 | LOCKING WASHER |
| 285. | [1] | 029010-6310 | BLEEDER SCREW |
| 300. | [1] | 154359-1320 | BRACKET |
| 301. | [1] | 020118-1640 | BLEEDER SCREW |
| 303. | [1] | 154011-1100 | UNION NUT |
| 304. | [1] | 029300-8320 | SHIM |
| 335. | [2] | 026508-1140 | GASKET D11.4&8.2T1 |
| 336. | [1] | 154035-2000 | CAP NUT |
| 353. | [2] | 029310-9080 | SHIM D16&9T1.7 |
| 900S. | [1] | 025803-1310 | WOODRUFF KEY |
| 901S. | [1] | 025803-1610 | WOODRUFF KEY |
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Overview of Radiator-Equipped Engine's Cooling System
Flow of coolantWater Pump
Removal and Inspection
Removal sequence and points to check on water pump(1) Cooling fan(2) Fan spacer(3) Water pump pulley(4) Fan belt(5) Water bypass hose(6) Water pump assembly Key Points for RemovalRemoval of the water pump pulley and fa belt is possible after loosening slightly both the adjusting bolt (1) and support bolt (2). This allows the alternator to be moved and then the V-belt slackened.
Removing water pump pulley Key Points for InspectionTurn the pump by hand to check the impeller shaft for smooth and quiet rotation. If irregular or noisy rotation is detected, replace them as an assembly.
Inspecting impeller and shaft rotationInstallation
Perform installation by following the removal sequence in reverse: Key Points for Inspection(1) Install the six water pump mounting bolts in their correct locations by referring to the figure on the right for the nominal diameters and lengths from bottom of head.
Correct locations of water pump mounting bolts(2) Use a new gasket when installing the water pump.(3) Adjust the fan belt tension according to the following specification.Unit: mm (in.)
Fan belt tension adjustmentThermostat
Disassembly
Removal sequence and points to check on the thermostat(1) Water hose(2) Water outlet fitting(3) Thermostat(4) Thermostat fitting(5) Thermo switchInspection
Key Points for Removal(1) Operation Test of Thermostat
Put the thermostat in a container of water. Heat the water and record both of the temperatures at which the valve starts to open and at which the valve lift reaches 8 mm (0.3 in.). If the readings do not conform to the specification below, replace the thermostat.
Operation test of thermostat
Carry out this operation with extreme care to avoid burns and prevent fire.
Installation
Except that the instructions shown below are to be followed, perform installation by following the removal sequence in reverse: Key Points for Inspection(1) Thermo Switch
Apply sealant to the threads an tighten to the specified torque.
Installing thermo switch(1) Thermostat
Make sure that the thermostat flange fits correctly into the counterbore in the thermostat fitting.
Installing thermostat
Flow of coolantWater Pump
Removal and Inspection
Removal sequence and points to check on water pump(1) Cooling fan(2) Fan spacer(3) Water pump pulley(4) Fan belt(5) Water bypass hose(6) Water pump assembly Key Points for RemovalRemoval of the water pump pulley and fa belt is possible after loosening slightly both the adjusting bolt (1) and support bolt (2). This allows the alternator to be moved and then the V-belt slackened.
Removing water pump pulley Key Points for InspectionTurn the pump by hand to check the impeller shaft for smooth and quiet rotation. If irregular or noisy rotation is detected, replace them as an assembly.
Inspecting impeller and shaft rotationInstallation
Perform installation by following the removal sequence in reverse: Key Points for Inspection(1) Install the six water pump mounting bolts in their correct locations by referring to the figure on the right for the nominal diameters and lengths from bottom of head.
Correct locations of water pump mounting bolts(2) Use a new gasket when installing the water pump.(3) Adjust the fan belt tension according to the following specification.Unit: mm (in.)
Fan belt tension adjustmentThermostat
Disassembly
Removal sequence and points to check on the thermostat(1) Water hose(2) Water outlet fitting(3) Thermostat(4) Thermostat fitting(5) Thermo switchInspection
Key Points for Removal(1) Operation Test of Thermostat
Put the thermostat in a container of water. Heat the water and record both of the temperatures at which the valve starts to open and at which the valve lift reaches 8 mm (0.3 in.). If the readings do not conform to the specification below, replace the thermostat.
Operation test of thermostat
Carry out this operation with extreme care to avoid burns and prevent fire.
Installation
Except that the instructions shown below are to be followed, perform installation by following the removal sequence in reverse: Key Points for Inspection(1) Thermo Switch
Apply sealant to the threads an tighten to the specified torque.
Installing thermo switch(1) Thermostat
Make sure that the thermostat flange fits correctly into the counterbore in the thermostat fitting.
Installing thermostat