105404-6040 ZEXEL F 019 Z3E 638 BOSCH GOVERNOR f019z3e638 1054046040

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BOSCH F 019 Z3E 638 f019z3e638

ZEXEL 105404-6040 1054046040

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Scheme ###:

1.	[1]	154620-9621	GOVERNOR HOUSING
1/1.	[1]	154620-9721	GOVERNOR HOUSING
1/2.	[1]	154621-5200	LEVER SHAFT
1/3.	[1]	154621-1200	COILED SPRING
1/4.	[1]	154621-4720	CONTROL LEVER
1/5.	[1]	139406-1400	SHIM
1/6.	[1]	016010-0540	LOCKING WASHER
1/7.	[1]	154621-4900	GASKET
1/8.	[1]	154410-4720	SOLENOID
1/9.	[2]	010235-1040	HEX-SOCKET-HEAD CAP SCREW
1/10.	[1]	154621-3600	CAP
6.	[1]	154621-4300	BLEEDER SCREW
7.	[1]	154621-4100	PLAIN WASHER
8.	[1]	154620-7900	ADAPTOR
9.	[1]	154375-9020	PLATE
10.	[5]	029010-6810	BLEEDER SCREW
11.	[1]	020106-1840	BLEEDER SCREW M6P1L18
12.	[1]	154013-6000	FLAT-HEAD SCREW
13.	[1]	154011-0100	HEXAGON NUT
35.	[1]	154022-8720	GOVERNOR COVER
35/7.	[1]	154222-2700	FLAT-HEAD SCREW
35/8.	[1]	014110-3440	LOCKING WASHER
38.	[1]	154031-4700	FLAT-HEAD SCREW
39.	[1]	139208-0400	UNION NUT
47.	[1]	154036-0300	CAPSULE
51.	[2]	139006-7100	BLEEDER SCREW
53.	[1]	154010-0200	FLAT-HEAD SCREW
54.	[1]	154011-4900	UNION NUT
56.	[4]	020106-3840	BLEEDER SCREW
65.	[1]	155404-5120	STOPPING DEVICE
66.	[1]	026518-2240	GASKET D21.9&18.2T1
80.	[1]	154064-4900	COVER
81.	[1]	154376-3000	BRACKET
82.	[1]	020006-2040	BLEEDER SCREW M6P1L20 4T
83.	[1]	020006-2040	BLEEDER SCREW M6P1L20 4T
84.	[1]	020006-1640	BLEEDER SCREW M6P1L16 4T
86.	[1]	020006-2040	BLEEDER SCREW M6P1L20 4T
100.	[1]	154621-2520	FLYWEIGHT ASSEMBLY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
117.	[1]	154123-2320	SLIDING PIECE
118/1.	[0]	029311-0010	SHIM D14&10.1T0.2
118/1.	[0]	029311-0180	SHIM D14&10.1T0.3
118/1.	[0]	029311-0190	SHIM D14&10.1T0.40
118/1.	[0]	029311-0210	SHIM D14&10.1T1
118/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
118/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
118/1.	[0]	139410-3000	SHIM D14&10.1T2.0
118/1.	[0]	139410-3100	SHIM D14&10.1T3.0
118/1.	[0]	139410-3200	SHIM D14&10.1T4.0
130.	[1]	154150-0400	GOVERNOR SPRING
132.	[1]	154154-5200	COILED SPRING
135.	[1]	154158-5820	HEADLESS SCREW
136.	[1]	029201-2290	UNION NUT
137.	[2]	026512-1540	GASKET D15.4&12.2T1.50
138.	[1]	154159-1200	CAP NUT
140.	[1]	154177-0420	HEADLESS SCREW
141.	[1]	029201-6010	UNION NUT
150.	[1]	154200-7020	SWIVELLING LEVER
151.	[1]	154204-4300	BUSHING
152.	[2]	029631-8020	O-RING
152.	[2]	029631-8020	O-RING
153.	[2]	016010-1640	LOCKING WASHER
153.	[2]	016010-1640	LOCKING WASHER
154.	[1]	139611-0000	PACKING RING
155.	[1]	139411-0000	SHIM
156.	[0]	029311-1070	SHIM D16&11T0.5
157.	[1]	154204-4400	BUSHING
159.	[1]	025803-1310	WOODRUFF KEY
160.	[1]	154206-2800	BUSHING
161.	[0]	154206-0200	PLAIN WASHER D19.5&11.2T1.0
170.	[1]	154218-7320	FORK LEVER
171.	[1]	016010-0540	LOCKING WASHER
174.	[1]	154235-5220	STRAP
175.	[1]	154232-3300	CONNECTOR
176.	[1]	154222-5800	BEARING PIN
177.	[1]	155402-3800	SAFETY PIN
181.	[1]	154239-5120	TENSIONING LEVER
182.	[1]	154237-1100	BEARING PIN
190.	[1]	154343-9220	CONTROL LEVER
236.	[1]	154390-0000	GASKET
237.	[1]	154390-0300	GASKET
238.	[1]	154390-5000	GASKET
250.	[1]	154423-1220	MANIFOLD-PRESSURE COMP.
250.	[1]	154423-1220	MANIFOLD-PRESSURE COMP.
250/1.	[1]	154422-7101	DIAPHRAGM HOUSING
250/2.	[1]	154400-9820	DIAPHRAGM
250/3.	[1]	154415-4600	BUSHING
250/4.	[1]	146711-0000	PLATE
250/5.	[1]	154415-1300	UNION NUT
250/6.	[1]	029331-2130	GASKET
250/7.	[1]	029111-2090	CAPSULE
250/8.	[2]	154413-2600	GASKET
250/9.	[1]	154404-5600	COVER
250/10.	[1]	154415-1800	FLAT-HEAD SCREW
250/11.	[2]	026506-1040	GASKET D9.9&6.2T1
250/12.	[1]	013030-6040	UNION NUT M6P1H3.6
250/13.	[1]	154035-1600	CAP NUT
250/14.	[3]	154062-2900	BLEEDER SCREW
250/14B.	[3]	014110-6440	LOCKING WASHER
250/17.	[1]	154620-3200	GASKET
250/18.	[3]	020106-1640	BLEEDER SCREW M6P1.0L14
250/19.	[1]	154062-5001	BLEEDER SCREW
250/19B.	[1]	014110-6440	LOCKING WASHER
250/20.	[2]	029341-0110	GASKET
250/22.	[1]	029731-0120	EYE BOLT
260.	[1]	154402-3000	COILED SPRING
335.	[2]	026508-1140	GASKET D11.4&8.2T1
336.	[1]	154035-2900	CAP NUT
400.	[1]	154621-3000	CAPSULE
401.	[1]	026518-2240	GASKET D21.9&18.2T1
402.	[1]	154620-8800	BEARING PIN
403.	[1]	154620-8901	PLATE
404.	[1]	010038-1840	BLEEDER SCREW M8P1.25L18
405.	[1]	154620-1500	FLANGE BUSHING
406.	[1]	154620-4700	BLEEDER SCREW
407.	[2]	014110-8440	LOCKING WASHER
407.	[2]	014110-8440	LOCKING WASHER
408.	[2]	014010-8140	PLAIN WASHER D18&8.5T1.6
408.	[2]	014010-8140	PLAIN WASHER D18&8.5T1.6
409.	[1]	154621-3200	O-RING
835S.	[1]	154062-4020	CAP
836S.	[1]	154062-3520	CAP
837S.	[1]	154062-2720	CAP
839S.	[1]	154062-3900	ADAPTOR

Include in #1:

101405-3290 as GOVERNOR

Cross reference number

Zexel num

Bosch num

Firm num

Name

105404-6040

F 019 Z3E 638

GOVERNOR
* K

Information:

Introduction
This Special Instruction is intended for the installation of the 366-9748 Injector Wiring Harness Kit . The 366-9748 Injector Wiring Harness Kit can be used to repair TPI connectors. TPI connectors can be found on HEUI injectors, variable valve actuators, and Cat Brakes.Removal of the Connector From the Wire Harness
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9S-9150 Terminal Crimp Tool As 1
B 9U-6070
or Heat Gun Gp
(110V) 1
9U-6072 Heat Gun Gp (220 V) The following steps will remove the connector for an injector from the wire harness that is under the valve mechanism cover.
Illustration 1 g01035448
(1) Side "A" of the connector (2) Side "B" of the connectorNote: Side "A" or side "1" of the connector is the output signal wire from the ECM. Side"B" or side "2" of the connector is the sensor return.
Identify side "A" of the connector and identify side "B" of the connector.
Mark each wire on the wire harness before the wires are cut. Most connectors will have the label of an "A" and a "B". Some connectors may have a "1" and a "2" that is on the connector. The label with a "1" will be an "A". The label with a "2" will be a "B".
Illustration 2 g01034438
Connector that is cut from the wire harness (3) Wire on side "A" of the connector (4) Wire on side "B" of the connector
Cut wire (3) at a distance of 45 mm (1.8 inch).
Cut wire (4) at a distance of 40 mm (1.6 inch).
Illustration 3 g01034450
(5) Wire from the harness for side "B" on the connector (6) Wire from the harness for side "A" on the connectorNote: The wires on the old connector are cut to length so that the wires on the wire harness to the new connector will match up. The proper length will help in matching the harness wires to the wires on the new connector wires.
Discard the connector.Installation Procedure for the Connector
Use Tool (A) to strip the plastic off wires (5) and (6) at a distance of 5 mm (0.19 inch).
Illustration 4 g01034451
Connecting the connector to the wire harness (5) Wire from the harness for side "B" on the connector (6) Wire from the harness for side "A" on the connector (7) Heat shrink tube (8) Butt splice on wire (4) that is on side "B" of the connector (9) Butt splice on wire (3) that is on side "A" of the connector
Use the heat shrink tubes from 366-9748 Injector Wiring Harness Kit . Slide the heat shrink tubes toward the connector in order to expose the butt splices.
Take wire (5) and slide wire (5) in the butt splice (8).
Take wire (6) and slide wire (6) in the butt splice (9).
Illustration 5 g01035814
Illustration 6 g01034452
(8) Butt splice on wire (4) that is on side "B" of the connector (9) Butt splice on wire (3) that is on side "A" of the connector
Use Tool