Information governor
BOSCH
9 420 610 757
9420610757
ZEXEL
105404-5111
1054045111

Rating:
Scheme ###:
1. | [1] | 154620-0200 | GOVERNOR HOUSING |
2. | [1] | 154007-2900 | CAPSULE |
3. | [1] | 154620-3200 | GASKET |
4. | [1] | 154620-1400 | COVER |
5. | [4] | 020006-1640 | BLEEDER SCREW M6P1L16 4T |
6. | [1] | 154621-4300 | BLEEDER SCREW |
7. | [1] | 154621-4100 | PLAIN WASHER |
8. | [1] | 154620-7900 | ADAPTOR |
9. | [1] | 154375-9020 | PLATE |
10. | [5] | 029010-6810 | BLEEDER SCREW |
11. | [1] | 020106-1840 | BLEEDER SCREW M6P1L18 |
12. | [1] | 154010-0100 | FLAT-HEAD SCREW |
13. | [2] | 154011-0100 | HEXAGON NUT |
13. | [2] | 154011-0100 | HEXAGON NUT |
14. | [1] | 154013-2320 | BLEEDER SCREW |
15. | [1] | 014110-8440 | LOCKING WASHER |
16. | [1] | 029632-5070 | O-RING |
35. | [1] | 154500-3020 | GOVERNOR COVER |
35/2. | [1] | 154321-0400 | BUSHING |
38. | [1] | 154031-3000 | FLAT-HEAD SCREW |
39. | [1] | 139206-0600 | UNION NUT |
47. | [1] | 154036-0300 | CAPSULE |
51. | [2] | 139006-7100 | BLEEDER SCREW |
53. | [1] | 154010-0200 | FLAT-HEAD SCREW |
56. | [4] | 020106-3840 | BLEEDER SCREW |
65. | [1] | 155404-5120 | STOPPING DEVICE |
66. | [1] | 026518-2240 | GASKET D21.9&18.2T1 |
80. | [1] | 154063-5100 | COVER |
81. | [1] | 154358-7200 | BRACKET |
82. | [1] | 029020-6260 | BLEEDER SCREW |
83. | [1] | 029020-6260 | BLEEDER SCREW |
84. | [1] | 020006-1640 | BLEEDER SCREW M6P1L16 4T |
86. | [1] | 020006-2040 | BLEEDER SCREW M6P1L20 4T |
100. | [1] | 154621-2120 | FLYWEIGHT ASSEMBLY |
102. | [1] | 029321-2020 | LOCKING WASHER |
103. | [1] | 029231-2030 | UNION NUT |
117. | [1] | 154123-0120 | SLIDING PIECE |
118/1. | [0] | 029311-0010 | SHIM D14&10.1T0.2 |
118/1. | [0] | 029311-0180 | SHIM D14&10.1T0.3 |
118/1. | [0] | 029311-0190 | SHIM D14&10.1T0.40 |
118/1. | [0] | 029311-0210 | SHIM D14&10.1T1 |
118/1. | [0] | 139410-0000 | SHIM D14.0&10.1T0.5 |
118/1. | [0] | 139410-0100 | SHIM D14.0&10.1T1.5 |
118/1. | [0] | 139410-3000 | SHIM D14&10.1T2.0 |
118/1. | [0] | 139410-3100 | SHIM D14&10.1T3.0 |
118/1. | [0] | 139410-3200 | SHIM D14&10.1T4.0 |
130. | [1] | 154150-4100 | GOVERNOR SPRING |
132. | [1] | 154154-5200 | COILED SPRING |
135. | [1] | 154158-1220 | HEADLESS SCREW |
136. | [1] | 154011-1700 | UNION NUT |
137. | [2] | 026512-1540 | GASKET D15.4&12.2T1.50 |
138. | [1] | 154159-1200 | CAP NUT |
140. | [1] | 154177-0620 | HEADLESS SCREW |
141. | [1] | 029201-6010 | UNION NUT |
150. | [1] | 154200-7120 | SWIVELLING LEVER |
151. | [1] | 154204-3000 | BUSHING |
152. | [2] | 029631-8020 | O-RING |
152. | [2] | 029631-8020 | O-RING |
153. | [2] | 016010-1640 | LOCKING WASHER |
153. | [2] | 016010-1640 | LOCKING WASHER |
154. | [1] | 139611-0000 | PACKING RING |
155. | [1] | 139411-0000 | SHIM |
156. | [0] | 029311-1090 | SHIM D16&11T0.3 |
157. | [1] | 154204-3100 | BUSHING |
159. | [1] | 025803-1310 | WOODRUFF KEY |
160. | [1] | 154206-2800 | BUSHING |
161. | [0] | 154206-0200 | PLAIN WASHER D19.5&11.2T1.0 |
170. | [1] | 154211-4420 | FORK LEVER |
174. | [1] | 154620-2520 | STRAP |
175. | [1] | 016010-0540 | LOCKING WASHER |
181. | [1] | 154236-1500 | TENSIONING LEVER |
182. | [1] | 154237-1100 | BEARING PIN |
190. | [1] | 154395-8920 | CONTROL LEVER |
191. | [1] | 154382-3720 | CONTROL LEVER |
192. | [1] | 020006-1840 | BLEEDER SCREW M6P1L18 |
195. | [1] | 154314-2500 | COILED SPRING |
201. | [1] | 029631-0030 | O-RING &9.8W2.3 |
207. | [1] | 154326-5120 | CONTROL LEVER |
211. | [0] | 029311-0220 | SHIM D18&10.3T0.2 |
211B. | [0] | 029311-0230 | SHIM D18&10.3T0.5 |
236. | [1] | 154390-0000 | GASKET |
237. | [1] | 154390-0300 | GASKET |
238. | [1] | 029635-2020 | O-RING |
335. | [2] | 026506-1040 | GASKET D9.9&6.2T1 |
336. | [1] | 154035-1600 | CAP NUT |
400. | [1] | 154620-8700 | CAPSULE |
401. | [1] | 154620-3100 | GASKET |
402. | [1] | 154620-8800 | BEARING PIN |
403. | [1] | 154620-8900 | PLATE |
404. | [1] | 010038-1840 | BLEEDER SCREW M8P1.25L18 |
405. | [1] | 154620-1300 | FLANGE BUSHING |
406. | [1] | 154620-4700 | BLEEDER SCREW |
407. | [2] | 014110-8440 | LOCKING WASHER |
407. | [2] | 014110-8440 | LOCKING WASHER |
408. | [2] | 014010-8140 | PLAIN WASHER D18&8.5T1.6 |
408. | [2] | 014010-8140 | PLAIN WASHER D18&8.5T1.6 |
409. | [1] | 154620-9000 | O-RING |
Include in #1:
101609-3221
as GOVERNOR
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Problem 2
The engine does not crank.
Check the engine mounted start switch (EMSS).
Ensure that the emergency stop switch (ES) has been reset.
Place a switch across the terminals of the EMSS.
Close the switch momentarily, but do not start the engine.
Remove the switch when the test is completed. Result
The engine cranks.The EMSS is faulty or the circuit breaker (CB2) must be reset.
The engine does not crank.Go to Step 3.
Check the start/stop switch.
Ensure that the emergency stop switch (ES) has been reset.
Connect a switch with a 2 amp capacity between terminals (TS-21) and (TS-26) of the junction box.
Close the switch momentarily, but do not start the engine.
Disconnect the switch after the test is completed. Results
The engine cranks.The start/stop switch is faulty or the wiring to the switch is faulty. Replace the switch or repair the wiring. The circuit breaker (CB2) may need to be reset.
The engine does not crank.Go to Step 3.
Check the emergency stop switch (ES).
Ensure that the emergency stop switch (ES) has been reset.
Connect a switch with a 2 amp capacity between terminals (TS-26) and (TS-24) of the junction box.
Close the switch momentarily but do not start the engine.
Disconnect the switch after the test is completed. Result
The engine cranks.The emergency stop switch (ES) is faulty.
The engine does not crank.Reset the circuit breaker (CB5) and repeat Step 3. If the engine does not crank go to Step 4.
Check the components of the starting system.
Check the voltage at terminal (TS-24) of the junction box. Result
The voltage is low. Low voltage is between 1 volt and 20 volts.Charge the battery or repair the loose connections between the battery cable terminal and the battery. STOP.
The voltage is above 20 volts.The magnetic switch (MS), the pinion solenoid (PS), or the starting motor (SM) is faulty. The circuit breaker (CB2) may need to be reset. Reset the circuit breaker and repair the component that is faulty.
The voltage is zero (less than 1 volt).The circuit breaker (CB5) is being overloaded or the circuit breaker is faulty. Repair the short circuit or replace the circuit breaker. STOP.Problem 3
The engine starts and shutdown occurs immediately, or engine cranking terminates.
Check the protection switches.
Measure the voltage at terminal (SR2-30) while you crank the engine. Result
The voltage is above 10 volts while you crank the engine. The voltage then decreases to zero when the engine shuts down.The emergency stop switch (ES), the water temperature contactor switch (WTS), and the start/stop switch are opening. Check the start/stop switch first. The switch may be open across the common pair of contacts for the START/RUN switch when the switch is in the START position. The switch may also be open when the switch is released from the START position. Go to Step 7 of "Problem 1".
The voltage is above 10 volts at all times.The diode (D2) is faulty or there is a short across the diode circuit. The engine oil pressure switch (OPS1) may also have an intermittent short in the switch or in the connection. Refer
The engine does not crank.
Check the engine mounted start switch (EMSS).
Ensure that the emergency stop switch (ES) has been reset.
Place a switch across the terminals of the EMSS.
Close the switch momentarily, but do not start the engine.
Remove the switch when the test is completed. Result
The engine cranks.The EMSS is faulty or the circuit breaker (CB2) must be reset.
The engine does not crank.Go to Step 3.
Check the start/stop switch.
Ensure that the emergency stop switch (ES) has been reset.
Connect a switch with a 2 amp capacity between terminals (TS-21) and (TS-26) of the junction box.
Close the switch momentarily, but do not start the engine.
Disconnect the switch after the test is completed. Results
The engine cranks.The start/stop switch is faulty or the wiring to the switch is faulty. Replace the switch or repair the wiring. The circuit breaker (CB2) may need to be reset.
The engine does not crank.Go to Step 3.
Check the emergency stop switch (ES).
Ensure that the emergency stop switch (ES) has been reset.
Connect a switch with a 2 amp capacity between terminals (TS-26) and (TS-24) of the junction box.
Close the switch momentarily but do not start the engine.
Disconnect the switch after the test is completed. Result
The engine cranks.The emergency stop switch (ES) is faulty.
The engine does not crank.Reset the circuit breaker (CB5) and repeat Step 3. If the engine does not crank go to Step 4.
Check the components of the starting system.
Check the voltage at terminal (TS-24) of the junction box. Result
The voltage is low. Low voltage is between 1 volt and 20 volts.Charge the battery or repair the loose connections between the battery cable terminal and the battery. STOP.
The voltage is above 20 volts.The magnetic switch (MS), the pinion solenoid (PS), or the starting motor (SM) is faulty. The circuit breaker (CB2) may need to be reset. Reset the circuit breaker and repair the component that is faulty.
The voltage is zero (less than 1 volt).The circuit breaker (CB5) is being overloaded or the circuit breaker is faulty. Repair the short circuit or replace the circuit breaker. STOP.Problem 3
The engine starts and shutdown occurs immediately, or engine cranking terminates.
Check the protection switches.
Measure the voltage at terminal (SR2-30) while you crank the engine. Result
The voltage is above 10 volts while you crank the engine. The voltage then decreases to zero when the engine shuts down.The emergency stop switch (ES), the water temperature contactor switch (WTS), and the start/stop switch are opening. Check the start/stop switch first. The switch may be open across the common pair of contacts for the START/RUN switch when the switch is in the START position. The switch may also be open when the switch is released from the START position. Go to Step 7 of "Problem 1".
The voltage is above 10 volts at all times.The diode (D2) is faulty or there is a short across the diode circuit. The engine oil pressure switch (OPS1) may also have an intermittent short in the switch or in the connection. Refer