105401-0892 ZEXEL 9 420 610 527 BOSCH GOVERNOR 9420610527 1054010892

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BOSCH 9 420 610 527 9420610527

ZEXEL 105401-0892 1054010892

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Scheme ###:

1.	[1]	154000-6300	GOVERNOR HOUSING
3.	[1]	029632-5070	O-RING
4.	[1]	154007-2900	CAPSULE
6.	[1]	154007-0200	ADAPTOR
7.	[1]	020018-1840	BLEEDER SCREW M8P1.25L18
9.	[1]	154350-1900	PLATE
10.	[6]	029010-6810	BLEEDER SCREW
12.	[1]	154010-0100	FLAT-HEAD SCREW
13.	[2]	154011-0100	HEXAGON NUT
13.	[2]	154011-0100	HEXAGON NUT
35.	[1]	154500-1020	GOVERNOR COVER
35/2.	[1]	154321-0400	BUSHING
38.	[1]	154031-3000	FLAT-HEAD SCREW
39.	[1]	139206-0600	UNION NUT
47.	[2]	154036-0300	CAPSULE
47.	[2]	154036-0300	CAPSULE
51.	[2]	020106-5040	BLEEDER SCREW
53.	[1]	154010-0100	FLAT-HEAD SCREW
56.	[4]	020106-3840	BLEEDER SCREW
65.	[1]	154421-9020	MANIFOLD-PRESSURE COMP.
65/1.	[1]	154412-6821	DIAPHRAGM HOUSING
65/2.	[1]	154412-0401	SPACER BUSHING
65/4.	[1]	154413-0500	BUSHING
65/9.	[1]	154403-8600	COILED SPRING
65/10.	[1]	154400-8220	DIAPHRAGM
65/11.	[1]	154400-8400	STOP PIN
65/14.	[1]	154406-5500	SLOTTED WASHER
65/15.	[1]	013020-6040	UNION NUT M6P1H5
65/16.	[1]	154402-3200	COILED SPRING
65/17.	[2]	154413-2600	GASKET
65/18.	[1]	154404-5000	COVER
65/19.	[1]	020106-2040	BLEEDER SCREW M6P1L20
65/20.	[2]	139006-7000	BLEEDER SCREW
65/21.	[2]	014110-6440	LOCKING WASHER
65/24.	[2]	020106-1640	BLEEDER SCREW M6P1.0L14
65/27.	[1]	029731-0180	EYE BOLT
65/28.	[2]	026510-1340	GASKET D13.4&10.2T1
65/29.	[1]	154390-3700	GASKET
65/43.	[1]	154390-3400	GASKET
65/45.	[1]	029331-8040	GASKET
65/46.	[1]	154406-5800	FLAT-HEAD SCREW
65/47.	[1]	014110-6440	LOCKING WASHER
65/50.	[1]	154406-6200	SPACER BUSHING
65/51.	[1]	154406-8900	PLATE
65/52.	[1]	014110-6440	LOCKING WASHER
65/53.	[1]	154406-6400	BLEEDER SCREW
65/54.	[1]	013020-6040	UNION NUT M6P1H5
65/55.	[1]	154404-1200	FLAT-HEAD SCREW
65/56.	[1]	029331-2130	GASKET
65/57.	[1]	154406-6500	FLAT-HEAD SCREW
65/58.	[1]	020106-2240	BLEEDER SCREW
65/59.	[2]	010006-7040	BLEEDER SCREW M6P1L70
65/60.	[2]	014110-6440	LOCKING WASHER
65/61.	[1]	154035-1600	CAP NUT
65/62.	[1]	154404-4400	FLAT-HEAD SCREW
65/63.	[1]	023040-6040	UNION NUT
65/64.	[2]	026506-1040	GASKET D9.9&6.2T1
65/66.	[1]	139006-0900	BLEEDER SCREW
65/67.	[1]	014110-6440	LOCKING WASHER
65/70.	[1]	029240-6010	UNION NUT M6P1.0H5*
65/71.	[1]	153141-1600	BLEEDER SCREW
65/72.	[1]	139608-0000	PACKING RING
65/73.	[1]	139605-0100	PACKING RING
65/74.	[1]	154412-6900	CONTROL LEVER
65/75.	[1]	154406-7500	CONTROL LEVER
65/76.	[1]	154412-7000	LEVER SHAFT
65/77.	[1]	029310-5200	SHIM
65/78.	[1]	014020-8120	PLAIN WASHER D16&8.5T1.2
65/79.	[1]	154372-6500	SAFETY PIN
65/80.	[0]	029310-8040	SHIM D13.5&8T0.2
65/80B.	[0]	029310-8050	SHIM D13.5&8T0.5
65/81.	[1]	025520-1210	SPLIT PIN
65/82.	[2]	029300-8320	SHIM
65/83.	[1]	154403-9900	COILED SPRING
65/84.	[1]	154412-7100	CONTROL LEVER
65/85.	[1]	014110-8440	LOCKING WASHER
65/86.	[1]	013020-8140	UNION NUT M8P1.25H6.5
80.	[1]	154063-5100	COVER
82.	[2]	029020-6210	BLEEDER SCREW
83.	[2]	020006-1640	BLEEDER SCREW M6P1L16 4T
100.	[1]	154101-0120	FLYWEIGHT
101.	[1]	025803-1610	WOODRUFF KEY
102.	[1]	029321-2020	LOCKING WASHER
103.	[1]	029231-2030	UNION NUT
117.	[1]	154123-2320	SLIDING PIECE
118/1.	[0]	029311-0010	SHIM D14&10.1T0.2
118/1.	[0]	029311-0180	SHIM D14&10.1T0.3
118/1.	[0]	029311-0190	SHIM D14&10.1T0.40
118/1.	[0]	029311-0210	SHIM D14&10.1T1
118/1.	[0]	139410-0000	SHIM D14.0&10.1T0.5
118/1.	[0]	139410-0100	SHIM D14.0&10.1T1.5
118/1.	[0]	139410-3000	SHIM D14&10.1T2.0
118/1.	[0]	139410-3100	SHIM D14&10.1T3.0
118/1.	[0]	139410-3200	SHIM D14&10.1T4.0
130.	[1]	154150-4100	GOVERNOR SPRING
132.	[1]	154154-0701	COILED SPRING
135.	[1]	154158-0920	HEADLESS SCREW
136.	[1]	154011-1700	UNION NUT
137.	[2]	026512-1540	GASKET D15.4&12.2T1.50
138.	[1]	154159-1200	CAP NUT
140.	[1]	154185-1320	HEADLESS SCREW
141.	[1]	029201-6080	UNION NUT
150.	[1]	154200-7120	SWIVELLING LEVER
151.	[1]	154204-3000	BUSHING
152.	[2]	029631-8020	O-RING
152.	[2]	029631-8020	O-RING
153.	[2]	016010-1640	LOCKING WASHER
153.	[2]	016010-1640	LOCKING WASHER
154.	[1]	139611-0000	PACKING RING
155.	[1]	139411-0000	SHIM
156.	[0]	029311-1070	SHIM D16&11T0.5
157.	[1]	154204-3100	BUSHING
159.	[1]	025803-1310	WOODRUFF KEY
160.	[1]	154206-2800	BUSHING
161.	[0]	154206-0200	PLAIN WASHER D19.5&11.2T1.0
170.	[1]	154210-0920	FORK LEVER
174.	[1]	154235-2220	STRAP
175.	[2]	016010-0540	LOCKING WASHER
175.	[2]	016010-0540	LOCKING WASHER
176.	[1]	154222-4300	BEARING PIN
181.	[1]	154236-1500	TENSIONING LEVER
182.	[1]	154237-0100	BEARING PIN
190.	[1]	154303-3120	CONTROL LEVER
191.	[1]	154382-7420	CONTROL LEVER
192.	[1]	020006-4040	BLEEDER SCREW
201.	[1]	029631-0030	O-RING &9.8W2.3
203.	[1]	154322-0100	CAP
207.	[1]	154326-5020	CONTROL LEVER
208.	[1]	154327-7600	COILED SPRING
211/1.	[0]	029311-0520	SHIM D20.8&10.3T0.2
211/1.	[0]	029311-0530	SHIM D20.8&10.3T0.25
211/1.	[0]	029311-0540	SHIM D20.8&10.3T0.3
211/1.	[0]	029311-0550	SHIM D20.8&10.3T0.35
211/1.	[0]	029311-0560	SHIM D20.8&10.3T0.4
211/1.	[0]	029311-0570	SHIM D20.8&10.3T0.5
236.	[1]	154390-0000	GASKET
237.	[1]	154390-0300	GASKET
238.	[1]	029635-2020	O-RING
331.	[1]	154179-1820	HEADLESS SCREW
332.	[1]	029201-6010	UNION NUT
335.	[2]	026506-1040	GASKET D9.9&6.2T1
336.	[1]	154035-1600	CAP NUT

Include in #1:

101605-9452 as GOVERNOR

Cross reference number

Zexel num

Bosch num

Firm num

Name

105401-0892
105401-0893

9 420 610 527

GOVERNOR
* K

Information:

1. Remove cylinder head bolts (1) and (2).
When lifting cylinder head, care must be taken to keep cylinder head level to prevent damage to the two cylinder head-to-spacer block dowels.
2. Lift the cylinder head off the spacer block. The approximate weight of the cylinder head is 236 Kg (520 Lbs.). The following steps are for the installation of the cylinder head.3. Thoroughly clean cylinder head and spacer block surfaces.4. Position the head gasket and the cylinder head onto the dowels in the spacer block. Lower the cylinder head onto the spacer block.5. Put engine oil on the threads of bolts (1) and (2), then install bolts. Tighten bolts (1) and (2) as follows:
Cylinder Head Tightening Sequencea. Tighten bolts 1 thru 26 in number sequence shown to a torque of 150 15 N m (110 11 lb.ft.).b. Tighten bolts 1 thru 26 in number sequence shown to a torque of 275 15 N m (200 11 lb.ft.).c. Retorque bolts 1 thru 26 in number sequence shown to 275 15 N m (200 11 lb.ft.).d. Tighten bolts 27 thru 33 in number sequence shown, to a torque of 34 7 N m (25 5 lb.ft.).End By:a. install valve cover baseb. install (ECU) fuel injectorsc. install rocker arm assemblies and push rodsd. adjust all the valve rocker arm clearances.e. install water outlet manifoldf. install exhaust manifold